Abstract: A conveying apparatus can comprise one or more support members defining an interior passage and a first plurality of apertures. A first cross-sectional area of the interior passage at a first end portion of a support area can be greater than a second cross-sectional area of the interior passage at a second end portion of the support area. A tube can extend within the interior passage and comprises a second plurality of apertures. Methods are also provided for conveying a ribbon with one or more support members.

Abstract: A method for heat strengthening or tempering glass sheets of a glass load containing several glass sheets, in which the glass sheets are heated in a furnace to a tempering temperature and the glass load is transferred at a transfer speed (W) away from the furnace into a tempering unit, in which the actual quenching is conducted by blasting cooling air onto both surfaces of the glass sheets. By an initial blasting unit, located between the furnace and the quenching unit and divided into initial blasting zones in the direction transverse to the motion of the glass, is blasted compressed air onto the surface of the leading and trailing edges of a glass sheet, to the direction of which normal it is desired to straighten the end in order to decrease end-edge kink.

Abstract: Methods and systems for determination of warpage in a workpiece supported by a non-contact support platform, including a surface with a plurality of pressure ports and a plurality of fluid evacuation ports on the surface, a supply system with a pressure supply connected to the plurality of pressure ports on the surface and configured to supply pressure at a substantially constant level and cause a fluid to flow out of the plurality of pressure ports, so as to support a workpiece by fluid-bearing formed under the workpiece, and at least one flowmeter, coupled to a controller and configured to measure the flowrate at the surface, wherein the workpiece is determined to be warped when the measured flowrate is outside a predefined flowrate range.

Abstract: A method for manufacturing a float glass includes a step of melting a glass raw material, a step of forming the glass melted in the melting step into a glass ribbon while floating the glass on a molten metal, and a step of annealing the glass ribbon. In the forming step, a gas or a liquid containing a molecule having a fluorine atom present therein is blown to the glass ribbon having a viscosity of from 1.0×104 to 2.5×1010 Pa·s.

Abstract: A glass tempering furnace for heating glass sheets (5). The glass sheet (5) is led in the glass tempering furnace (1), and the glass sheet (5) is heated in the glass tempering furnace (1) by blowing heating air on the surface of the glass sheet (5) with at least two separate heating air streams in the substantially transverse direction in relation to the direction of travel of the glass sheet (5).

Abstract: For a device for tempering flat glass, the glass panes (1) are supported by air bearings on both sides between a heating zone (2) and a quenching zone (3). The nozzles (7), from which pressurized air for forming the air bearings escapes, are placed at an angle in such a way that the nozzles point away from the heating zone (2) and toward the quenching zone (3), whereby cooled air is prevented from flowing from the quenching zone (3) toward the heating zone (2).

Abstract: Embodiments of a method of forming a glass article are disclosed. The methods include supplying a glass ribbon in a first direction and redirecting the glass ribbon to a second direction different from the first direction without contacting the glass ribbon with a solid material. The glass ribbon may exhibit a viscosity of less than about 108 Poise and a thickness of about 1 mm or less. Embodiments of a glass or glass-ceramic forming apparatus are also disclosed. The apparatus may include a glass feed device for supplying a glass ribbon in a first direction and a redirection system disposed underneath the glass feed device for redirecting the glass ribbon to a second direction. In one or more embodiments, the redirection system comprising at least one gas bearing system for supplying a gas film to support the glass ribbon.

Abstract: A method and apparatus for supporting and heating glass sheets for tempering or bending on a hot gas cushion. One edge of the glass is supported on transport rollers and the rotation axes of the rollers are transverse relative to the plane of the glass. The glass sheet is supported by means of gas pressure on a planar surface which has an angle of inclination of 2-20° relative to horizontal plane. The angle of inclination is sloping towards that edge of the glass which is supported by the transport rollers. Gas is expelled through the planar surface by way of gas outlet slots or holes. As the glass is moving, a gas is drawn or blown by fans from a certain part of the glass through the planar surface more than from the rest of the area by adjusting the rotating speed of the fans or by changing the suction pressure or delivery side pressure of the fans.

Abstract: Non-contact, gas-ejecting bearings (3) are provided for conveying flexible glass sheets (13), such as LCD substrates, at high conveyance speeds, e.g., speeds of 40 meters/minute and above, e.g., 60 meters/minute. Gas is provided to the bearing's orifices (22) from a plenum which operates at a pressure Pplenum and the bearings have a calculated static pressure Pmidpoint at the midpoints (27) between the bearing's centermost orifice (26) and each of its nearest neighbors (28) in a horizontal direction which satisfies the relationship Pmidpoint/Pplenum?0.05. The bearings (3) can reduce the time-averaged, peak-to-peak variation in the spacing between a LCD substrate (13) traveling at, for example, 60 meters/minute and the face (20) of the bearing (3) to less than 500 microns, thus reducing the chances that the substrate (13) will hit and be damaged by the bearing (3).

Abstract: For a device for tempering flat glass, the glass panes (1) are supported by air bearings on both sides between a heating zone (2) and a quenching zone (3). The nozzles (7), from which pressurized air for forming the air bearings escapes, are placed at an angle in such a way that the nozzles point away from the heating zone (2) and toward the quenching zone (3), whereby cooled air is prevented from flowing from the quenching zone (3) toward the heating zone (2).

Abstract: In order to obtain glass or glass ceramic materials having increased strength, a method is provided for producing glass or glass ceramic articles, which comprises: producing an initial glass body, mounting the initial glass body on a gas cushion between a levitation support and the initial glass body, and at least partially ceramizing the initial glass body on the levitation support. The levitation support comprises at least one continuous surface region having at least one gas feed region where levitation gas for the gas cushion is fed out from the levitation support, and at least one gas discharge region where gas from the gas cushion is at least partially discharged into the levitation support.

Abstract: Non-contact, gas-ejecting bearings (3) are provided for conveying flexible glass sheets (13), such as LCD substrates, at high conveyance speeds, e.g., speeds of 40 meters/minute and above, e.g., 60 meters/minute. Gas is provided to the bearing's orifices (22) from a plenum which operates at a pressure Pplenum and the bearings have a calculated static pressure Pmidpoint at the midpoints (27) between the bearing's centermost orifice (26) and each of its nearest neighbors (28) in a horizontal direction which satisfies the relationship Pmidpoint/Pplenum?0.05. The bearings (3) can reduce the time-averaged, peak-to-peak variation in the spacing between a LCD substrate (13) traveling at, for example, 60 meters/minute and the face (20) of the bearing (3) to less than 500 microns, thus reducing the chances that the substrate (13) will hit and be damaged by the bearing (3).

Abstract: A non-contact dancer mechanism for conveying a web of brittle material includes a guide rail and a variable position web support plenum adjustably positioned on the guide rail. The variable position web support plenum may include an arcuate outer surface with a plurality of fluid vents for emitting a fluid to support the web of brittle material over and spaced apart from the arcuate outer surface thereby preventing mechanical contact and damage to the web of brittle material. A support plenum counterbalance may be mechanically coupled to the variable position web support plenum, wherein the support plenum counterbalance supports at least a portion of the weight of the variable position web support plenum on the guide rail. Apparatuses incorporating the non-contact dancer mechanism and methods for using the non-contact dancer mechanism for handling continuous webs of brittle material are also disclosed.

Abstract: The present invention provides a glass support system, including methods and equipment for supporting a glass substrate on a column of air. The disclosed glass alignment equipment may be used to prevent or reduce defects or contamination on the surface of a glass substrate which may arise when the glass is aligned prior to etching. In particular, a support pin of the present invention may be used with an air circulation system to support or align glass over a column of air so as to reduce or prevent defects or contamination on the glass in dry etching processes used in the manufacturing of LCDs and other devices.

Abstract: An annealing apparatus for a float glass continuously anneals a glass ribbon molded in a float bath. The annealing apparatus includes a lehr housing having an inlet and an outlet for the glass ribbon, a plurality of lehr rolls rotatably installed to the lehr housing in a width direction of the lehr housing, and labyrinth seals installed between the lehr rolls and sidewalls of the lehr housing, respectively, to prevent sulfurous acid gas supplied into the lehr housing from discharging out.

Abstract: Processes and apparati for shaping sheet glass or thermoplastic materials use force from a layer of a flowing fluid, such as air, between the sheet and a mandrel at close to the softening temperature of the thermoplastic. The shape is preserved by cooling. The shape of the air bearing mandrel and the pressure distribution of the fluid contribute to the final shape. A process can be conducted on one or two surfaces such that the force from the air layer is on one or two surfaces of the sheet. The gap size between the sheet and mandrel determines the pressure profile in the gap, which also determines the final sheet shape. In general, smaller gaps lead to larger viscous forces. The pressure profile depends on the shape of the mandrel, the size of the fluid gap and the sheet and the fluid supply pressure.

Abstract: A method and apparatus for supporting and heating glass sheets for tempering or bending on a hot gas cushion. One edge of the glass is supported on transport rollers and the rotation axes of the rollers are transverse relative to the plane of the glass. The glass sheet is supported by means of gas pressure on a planar surface which has an angle of inclination of 2-20° relative to horizontal plane. The angle of inclination is sloping towards that edge of the glass which is supported by the transport rollers. Gas is expelled through the planar surface by way of gas outlet slots or holes. As the glass is moving, a gas is drawn or blown by fans from a certain part of the glass through the planar surface more than from the rest of the area by adjusting the rotating speed of the fans or by changing the suction pressure or delivery side pressure of the fans.

Abstract: The method of continuously producing flat glass includes rolling a fluid glass sheet between upper and lower shaping rollers to shape and calibrate the glass sheet, generating a respective gas cushion between the fluid glass sheet and each shaping roller from a liquid, controlling the pressure of the gas cushion between the fluid glass sheet and the upper shaping roller to completely prevent contact of the glass sheet with the upper shaping roller, controlling the pressure of the gas cushion between the fluid glass sheet and the lower shaping roller to form a linear contact area between the fluid glass sheet and the lower shaping roller and controlling the contact area width according to speed and viscosity of the glass sheet in order to transport it without slipping and reduce cooling path length.

Abstract: The present invention relates to production of a flat glass, which can improve the surface smoothness of a flat glass in the moving direction and which prevents formation of stripes on the flat glass. A fixed bed 15 comprising a plurality of supports 12 arranged in such a state that they will not move at least in a direction in parallel with the moving direction of a glass ribbon 13, and having grooves 12B to let loose the steam generated by vaporization of a steam film forming agent formed between the respective supports 12, is used, and the amount of the steam let loose from the grooves is adjusted in accordance with the glass temperature distribution in the moving direction of the glass ribbon 13 which moves on the fixed bed 15.

Abstract: The present invention relates to production of a flat glass, which can improve the surface smoothness of a flat glass in the moving direction and which prevents formation of stripes on the flat glass. A fixed bed 15 comprising a plurality of supports 12 arranged in such a state that they will not move at least in a direction in parallel with the moving direction of a glass ribbon 13, and having grooves 12B to let loose the steam generated by vaporization of a steam film forming agent formed between the respective supports 12, is used, and the amount of the steam let loose from the grooves is adjusted in accordance with the glass temperature distribution in the moving direction of the glass ribbon 13 which moves on the fixed bed 15.

Abstract: A glass handling system and method are described herein where an enhanced robot is used to engage and hold a glass sheet in a manner that minimizes the motion of the glass sheet as it is moved from one point to another point in a glass manufacturing facility. The enhanced robot engages and holds the glass sheet by using one or more suction cups and one or more aero-mechanical devices.

Abstract: The method of supporting and transporting hot flat glass on a gas bed for ceramicizing includes arranging a number of spaced-apart porous or perforated planar segments to form a base with a gas-permeable support surface so that slits, which are narrower than the planar segments, are formed between them, forcing gas through the porous or perforated planar segments and conducting the gas away through the slits between them so as to form the gas bed with no static pressure zones and with a parabolic pressure distribution and producing a predetermined temperature profile for ceramicizing through which the hot flat glass is transported on the gas bed without deformation and without any contact between it and the base. The resulting glass ceramic has smoother surfaces without pits or deformations.

Abstract: In a contact-free plate conveyor including an arrangement of nozzles each having a cup-like shape widening to a planar rim thereof, air under pressure is supplied to the nozzles such that an air flow is generated toward and through a gap formed between the rims of the cups at high speed which generates a vacuum between the cup rims and the plate so as to hold the plate at a predetermined distance from the nozzle arrangement.

Abstract: The present invention relates to a method for manufacturing a glass blank having a predetermined contour from a plate glass. In this method, first, the plate glass PG is scored with an outline OL surrounding a part GB to be the glass blank. Next, the plate glass is scored with cutting lines CL connecting the outline with the outer edge of the plate glass. Thereafter, the plate glass is substantially horizontally supported such that only the inner part inside the outline is kept into contact with a support and the other part is floated. Finally, the plate glass is broken along the cutting lines and the outline by blowing hot air onto the outline and the outline to generate thermal stress on the plate glass along the cutting lines and the outline. Thus, the glass blank of which the edge is flawless is obtained.

Abstract: A method for manufacturing a curved sheet of glass which includes a heating furnace for heating a sheet of glass therein, the heating furnace having an outlet opening for discharging a curved sheet of glass, and an array of beds housed in the furnace for transferring a sheet of glass successively over the beds in the furnace in a first direction toward the outlet opening while shaping the sheet of glass complementarily to an upper surface of the beds, each of the beds having a plurality of hot air ejecting holes for ejecting hot air to keep the sheet of glass out of contact with the beds, the beds including a final bed disposed near the outlet opening and inclined upwardly toward the outlet opening, the final bed having an upper panel including at least a portion curved in the first direction near the outlet opening to curve the sheet of glass in the first direction.

Abstract: The invention relates to a method and a device for storing and transporting hot flat glass in a contactless manner during glass production, said storage and transportation being carried out on a gas bed which is constructed over a gas permeable bearing surface pertaining to a base (2). Pressurised gas is supplied to the base via a connection (5), said gas being guided through the gas permeable base and then re-evacuated. The aim of the invention is to obtain an optimum pressure distribution above the bearing surface, without any static pressure. In order to achieve this, the base (2) consists of a plurality of interspaced segments (21, 22 . . . 2n) respectively comprising a porous and/or perforated bearing surface (7a) as a gas outlet surface. Evacuation openings (61, 62 . . . 6n) are formed between said segments for evacuating the gas. The segments are preferably formed by bars (7) having a box profile.

Abstract: A pressure pad array is used to float glass sheets from a glass heating furnace to a ring mold in a press bending station. The pressure pads have transversely spaced, longitudinally-extending slotted nozzles angled towards one another to provide a static pressure area for floating the glass sheet. The slotted nozzles are aligned with the direction of glass sheet travel and the space between adjacent pressure pads is covered by a spacer baffle to generate additional static pressure flotation areas. The static pressure areas formed by the slotted nozzles generally produce uniform pressure profiles extending longitudinally and transversely against the sheet's underside to stably float the glass sheets on a heated gas cushion.

Abstract: A method for forming glass sheets is performed by a system (10) that includes a furnace (12) having a heating chamber (14) in which a topside transfer device (20) has a downwardly facing surface (22) to which vacuum and pressurized air are supplied to receive and support a heated glass sheet from a conveyor (16) without any direct contact. A forming station (24) located externally of the furnace has a vertically movable upper mold (28) whose temperature is not greater than 500° C. The upper mold (28) cooperates with a horizontally movable lower ring (34) that transfers the heated glass sheet from the topside transfer device (20) to the forming station under the control of a first actuator (40). A second actuator (42) moves the upper mold (28) downwardly to cooperate with the lower ring (34) in forming the glass sheet. The external forming station (24) includes heat loss reducing apparatus (43) for reducing heat loss of the hot glass sheet during the forming.

Abstract: A method for forming glass sheets is performed by a system (10) that includes a furnace (12) having a heating chamber (14) in which a vacuum platen (20) has a downwardly facing surface (22) to which a vacuum is supplied to support a heated glass sheet received from a conveyor (16). A forming station (24) located externally of the furnace has a vertically movable upper mold (28) whose temperature is not greater than 500° C. The upper mold (28) cooperates with a horizontally movable lower ring (34). A first actuator (39) moves the vacuum platen (20) vertically to transfer a heated glass sheet from the conveyor (16) to the lower ring (34) which is then moved by a second actuator (40) to the forming station (24). A third actuator (42) then moves the upper mold (28) downwardly to cooperate with the lower ring (34) in forming the glass sheet. The forming station (24) includes apparatus (43) for reducing heat loss of the glass sheet during the forming.

Abstract: A gas is supplied to the surface of the glass sheet transferred between a heating furnace and a cooling apparatus for tempering the glass sheet. The gas is supplied from the upstream side with respect to the direction of transfer of the glass sheet by an air curtain device. This gas runs along the glass sheet surface (upper surface) downstream with respect to the direction of transfer to obstruct the flow of cooling gas from the cooling apparatus in the upstream direction. The gas prevents cooling air from the cooling apparatus from invading the heating furnace so that the difference of the curvature of the glass sheet on the front and rear part can be eliminated.

Abstract: A chest for cooling glass plates. A box is formed from a rigid support having at least a side panel on which are fixed nozzles. Each nozzle is made of two plate flanges and a strap perforated with blow holes. The flanges are made in a single piece having tabs folded in the direction of the neighboring flanges. Elements fixing the flanges mutually and fixing the straps to the flanges are produced by riveting or interposition of a sealant.

Abstract: A process for forming a glass sheet, which is a process for continuously forming a glass sheet, and which comprises a step of introducing a vapor film-forming agent, which is not vapor at least around room temperature and which is vapor at a temperature above the glass transition point of the glass, into a support composed of a structure or a material capable of internally containing liquid, and a step of sliding the support and the glass of which temperature is above the glass transition point against each other via a thin layer of a vaporized vapor film-forming agent.

Abstract: A glass sheet quench unit (22) and method for quenching formed glass sheets by quench gas jets (40) that define a uniformly repeating gas jet impingement pattern (44) that is an equilateral triangular pattern providing uniformly repeating quench cells (46) distributed over the formed glass sheet to be quenched as equilateral hexagonal quench cells. The resultant product is a formed and quenched glass sheet (G) that has oppositely facing surfaces between which glass stresses are uniformly distributed. A method for making the quench unit (22) is performed by initially forming nozzle openings (38) in an elongated nozzle strip (36′), thereafter forming the nozzle strip with a curved cross section, thereafter forming the nozzle strip with a curved shape along its elongated length to provide a curved nozzle cap, subsequently securing the curved nozzle cap to planar sides (30) of an associated nozzle feed row (28), and securing the sides (30) of the nozzle feed row to a plenum housing (24).

Abstract: A block assembly for a lehr includes a plurality of blocks extending longitudinally, each of the blocks having a seal surface for mating and overlapping with an adjacent one of the blocks.

Abstract: The method of the present invention overcomes the hot-sticking problems between an inorganic non-metallic material (=insulator) to be molded and a forming die by maintaining an assembly comprising a forming die and the insulator in a polarized state during molding. Processes using said method lead to an improved surface quality of the molded insulator. A device for reducing said hot-sticking comprises a die (2) which acts as conductor, an electrode (3) which may act as support for the insulator (1) to be molded, means (5) for polarizing the assembly of said conductor, insulator and electrode which means (5) are connected by live electric wires (4) with said die and electrode.

Abstract: Apparatus (32) for handling hot glass sheets includes a roll conveyor (14) and a topside transfer platen (18) that overlap to provide assistance in the initial support of heated glass sheets by the topside transfer platen through the use of a vacuum and pressurized air respectively applied to first and second sets of holes (40, 42) in a downwardly facing surface (38) of the topside transfer platen.

Abstract: A block assembly for a lehr includes a plurality of blocks extending longitudinally, each of the blocks having a seal surface for mating and overlapping with an adjacent one of the blocks.

Abstract: A device for transporting and cooling hot glass panes (10) has a support wall (1) in which there are alternatingly stationary support ribs (3) and between two support ribs (3) at a time there are hollow chambers (4) with wall parts (11) which are adjustable in the direction perpendicular to the glass pane (10). In the transport of a glass pane (10) the movable wall parts (11) are aligned essentially flush with the free edges (5) of the support ribs (3). When a glass pane (10) is being transported the hollow chambers (4) are exposed to hot air such that between the glass pane (10) and the support wall (1) for the wall parts (11) pushed towards the glass pane (10) a thin gas cushion (“L”) of hot air forms. When a glass pane (10) is being quenched the movable wall parts (11) are moved back to a greater distance from the glass pane (10). For quenching of a glass pane (10) cold air is blown out of the support ribs (3) in the wall parts (11) which are moved back relative to the glass pane (10).