Formed From Molten Glass Patents (Class 65/25.3)
  • Patent number: 11001036
    Abstract: A sapphire composite base material including: an inorganic glass substrate, a polyvinyl butyral or silica intermediate film on the inorganic glass substrate, and a single crystal sapphire film on the intermediate film. There is also provided a method for producing a sapphire composite base material, including steps of: forming an ion-implanted layer inside the single crystal sapphire substrate; forming a polyvinyl butyral or silica intermediate film on at least one surface selected from the surface of the single crystal sapphire substrate before or after the ion implantation, and a surface of an inorganic glass substrate; bonding the ion-implanted surface of the single crystal sapphire substrate to the surface of the inorganic glass substrate via the intermediate film to obtain a bonded body; and transferring a single crystal sapphire film to the inorganic glass substrate via the intermediate film.
    Type: Grant
    Filed: December 16, 2016
    Date of Patent: May 11, 2021
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Kazutoshi Nagata, Yoshihiro Kubota
  • Patent number: 10081566
    Abstract: Methods of producing a glass sheet each comprise the step of creating a vacuum to force the entire lateral portion of the glass ribbon to engage an anvil portion of a breaking device in the elastic zone. The vacuum is provided by a plurality of pressure zones that are operated independent from one another, wherein each pressure zone is provided with a set of suction cups. In further examples, glass ribbon breaking devices each include a plurality of pressure zones that are configured to be operated independent from one another with each pressure zone being provided with set of suction cups.
    Type: Grant
    Filed: October 23, 2017
    Date of Patent: September 25, 2018
    Assignee: Corning Incorporated
    Inventors: James William Brown, Marvin William Kemmerer, Jonathan Michael Mis, Dean George Sakona, Zheming Zheng, Naiyue Zhou
  • Publication number: 20150099618
    Abstract: Embodiments of a method of forming a glass article are disclosed. The methods include supplying a glass ribbon in a first direction and redirecting the glass ribbon to a second direction different from the first direction without contacting the glass ribbon with a solid material. The glass ribbon may exhibit a viscosity of less than about 108 Poise and a thickness of about 1 mm or less. Embodiments of a glass or glass-ceramic forming apparatus are also disclosed. The apparatus may include a glass feed device for supplying a glass ribbon in a first direction and a redirection system disposed underneath the glass feed device for redirecting the glass ribbon to a second direction. In one or more embodiments, the redirection system comprising at least one gas bearing system for supplying a gas film to support the glass ribbon.
    Type: Application
    Filed: October 3, 2014
    Publication date: April 9, 2015
    Inventors: Antoine Gaston Denis Bisson, Allan Mark Fredholm, Vincent Guillard
  • Publication number: 20150068250
    Abstract: The invention relates to a method for producing glass on a metal melt and can be used for improving the quality of float glass. The invention makes it possible to increase the quality of the lower surface of the float glass by removing micro-defects. To do this, a glass strip is raised above draw-in shafts of a slag chamber and kept in a raised position during transport in the slag chamber area by reducing the atmospheric pressure above the glass strip in relation to the pressure acting on the glass strip from below.
    Type: Application
    Filed: March 15, 2013
    Publication date: March 12, 2015
    Inventors: Kamil Alimovich Ablyazov, Aleksandr Borisovich Zhimalov, Vladimir Pavlovich Chalov
  • Publication number: 20140352355
    Abstract: A method of coating a surface of a glass ribbon during a drawing process using atmospheric vapor deposition is provided. The method includes forming a glass ribbon in a viscoelastic state, desirably with a fusion draw. The glass ribbon is drawn in the viscoelastic state. The glass ribbon is cooled in the viscoelastic state into an elastic state. The glass ribbon is directed into an open end of a reactor. The reactor includes multiple channels. A first channel directs a first reactant gas, a second channel directs a second reactant gas and one or more third channels draw excess reactant, or purge it with inert gas flow, or both.
    Type: Application
    Filed: November 11, 2012
    Publication date: December 4, 2014
    Inventors: Robert Addison Boudreau, Darwin Gene Enicks, Charles Andrew Paulson, Gary Richard Trott
  • Publication number: 20140260429
    Abstract: An annealing apparatus for a float glass continuously anneals a glass ribbon molded in a float bath. The annealing apparatus includes a lehr housing having an inlet and an outlet for the glass ribbon, a plurality of lehr rolls rotatably installed to the lehr housing in a width direction of the lehr housing, and labyrinth seals installed between the lehr rolls and sidewalls of the lehr housing, respectively, to prevent sulfurous acid gas supplied into the lehr housing from discharging out.
    Type: Application
    Filed: May 29, 2014
    Publication date: September 18, 2014
    Applicant: LG CHEM, LTD.
    Inventors: Woo-Hyun KIM, Sang-Oeb NA, Yang-Han KIM, Kil-Ho KIM, Heui-Joon PARK, Jin HAN, Dong-Shin SHIN
  • Publication number: 20140083137
    Abstract: Methods and apparatuses for steering flexible glass webs are disclosed. In one embodiment, a steering device for non-contact steering of a glass web having a conveyance direction and a cross direction normal to the conveyance direction includes a fluid injection bar having an elongate axis oriented in a cross direction of the glass web. The steering device also includes a pivot bearing assembly coupled to the fluid injection bar such that the fluid injection bar is pivotable in a plane perpendicular to the conveyance direction of the glass web, an actuator coupled to the fluid injection bar for adjusting the orientation of the fluid injection bar with respect to the glass web, and an edge detection device positioned proximate to an edge of the glass web for evaluating a position of an edge of the glass web.
    Type: Application
    Filed: September 26, 2012
    Publication date: March 27, 2014
    Inventors: Todd Benson Fleming, Richard Jonathan Kohler, Dale Charles Marshall, Robert L. Walton
  • Patent number: 8397539
    Abstract: A non-contact dancer mechanism for conveying a web of brittle material includes a guide rail and a variable position web support plenum adjustably positioned on the guide rail. The variable position web support plenum may include an arcuate outer surface with a plurality of fluid vents for emitting a fluid to support the web of brittle material over and spaced apart from the arcuate outer surface thereby preventing mechanical contact and damage to the web of brittle material. A support plenum counterbalance may be mechanically coupled to the variable position web support plenum, wherein the support plenum counterbalance supports at least a portion of the weight of the variable position web support plenum on the guide rail. Apparatuses incorporating the non-contact dancer mechanism and methods for using the non-contact dancer mechanism for handling continuous webs of brittle material are also disclosed.
    Type: Grant
    Filed: February 18, 2010
    Date of Patent: March 19, 2013
    Assignee: Corning Incorporated
    Inventors: Chester H. H. Chang, Kevin A Cole, Sean M. Garner, Gary E. Merz, Richard H. Weachock
  • Publication number: 20120159989
    Abstract: A flat glass production apparatus includes a molten glass ribbon supply part supplying a continuous flow of molten glass to a forming part as a glass ribbon of a formable temperature; the forming part including a plurality of tension rollers for forming the glass ribbon of the formable temperature supplied from the molten glass ribbon supply part into a glass ribbon of an unformable temperature; and a carriage part carrying out the glass ribbon of the unformable temperature on a downstream side of the forming part.
    Type: Application
    Filed: January 6, 2012
    Publication date: June 28, 2012
    Inventors: Yoshihiro Shiraishi, Kunihisa Takahashi
  • Publication number: 20120047951
    Abstract: A method for forming a continuous glass sheet from a tube of glass includes expanding and thinning the tube of glass by drawing the tube of glass over susceptor bearing comprising a porous sidewall defining an internal chamber. The diameter of the susceptor bearing may increase between a top portion and a bottom portion. The tube of glass may be maintained at a temperature above a softening point of the glass as the tube of glass is drawn over the susceptor bearing. The tube of glass is suspended over the susceptor bearing by blowing the tube of glass away from the susceptor bearing in a radial direction with a pressurized fluid supplied to the internal chamber and emitted from the porous sidewall as the tube of glass is drawn over the susceptor bearing. Thereafter, the tube of glass is cooled and sectioned to form a continuous glass sheet.
    Type: Application
    Filed: May 11, 2010
    Publication date: March 1, 2012
    Inventors: Thierry Luc Alain Dannoux, Ronan Tanguy
  • Patent number: 7934392
    Abstract: The method of continuously producing flat glass includes rolling a fluid glass sheet between upper and lower shaping rollers to shape and calibrate the glass sheet, generating a respective gas cushion between the fluid glass sheet and each shaping roller from a liquid, controlling the pressure of the gas cushion between the fluid glass sheet and the upper shaping roller to completely prevent contact of the glass sheet with the upper shaping roller, controlling the pressure of the gas cushion between the fluid glass sheet and the lower shaping roller to form a linear contact area between the fluid glass sheet and the lower shaping roller and controlling the contact area width according to speed and viscosity of the glass sheet in order to transport it without slipping and reduce cooling path length.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: May 3, 2011
    Assignee: Schott AG
    Inventors: Norbert Greulich-Hickmann, Andreas Langsdorf, Ulrich Lange, Fritz Schroeder
  • Patent number: 7913517
    Abstract: The present invention relates to production of a flat glass, which can improve the surface smoothness of a flat glass in the moving direction and which prevents formation of stripes on the flat glass. A fixed bed 15 comprising a plurality of supports 12 arranged in such a state that they will not move at least in a direction in parallel with the moving direction of a glass ribbon 13, and having grooves 12B to let loose the steam generated by vaporization of a steam film forming agent formed between the respective supports 12, is used, and the amount of the steam let loose from the grooves is adjusted in accordance with the glass temperature distribution in the moving direction of the glass ribbon 13 which moves on the fixed bed 15.
    Type: Grant
    Filed: October 26, 2007
    Date of Patent: March 29, 2011
    Assignee: Asahi Glass Company, Limited
    Inventors: Yoshihiro Shiraishi, Motoichi Iga, Itsuo Matsumoto, Toru Kamihori
  • Patent number: 7337633
    Abstract: The present invention relates to production of a flat glass, which can improve the surface smoothness of a flat glass in the moving direction and which prevents formation of stripes on the flat glass. A fixed bed 15 comprising a plurality of supports 12 arranged in such a state that they will not move at least in a direction in parallel with the moving direction of a glass ribbon 13, and having grooves 12B to let loose the steam generated by vaporization of a steam film forming agent formed between the respective supports 12, is used, and the amount of the steam let loose from the grooves is adjusted in accordance with the glass temperature distribution in the moving direction of the glass ribbon 13 which moves on the fixed bed 15.
    Type: Grant
    Filed: December 22, 2004
    Date of Patent: March 4, 2008
    Assignee: Asahi Glass Company, Limited
    Inventors: Yoshihiro Shiraishi, Motoichi Iga, Itsuo Matsumoto, Toru Kamihori
  • Patent number: 7260959
    Abstract: A glass handling system and method are described herein where an enhanced robot is used to engage and hold a glass sheet in a manner that minimizes the motion of the glass sheet as it is moved from one point to another point in a glass manufacturing facility. The enhanced robot engages and holds the glass sheet by using one or more suction cups and one or more aero-mechanical devices.
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: August 28, 2007
    Assignee: Corning Incorporated
    Inventors: Chester H. Chang, Michael Y. Nishimoto
  • Patent number: 7213414
    Abstract: The present invention relates to improvement in a method of supplying a glass ribbon in a molten state to be supplied from a glass melting furnace to a flat glass forming apparatus, which can further improve the smoothness of a flat glass after formed. A glass ribbon 13 supplied from a glass melting furnace 14 to a flat glass forming apparatus 15 is stretched between one pair of tension rollers 24A and 24B in an S-shape and the tension rollers 24A and 24B are rotated while applying a surface pressure to the glass ribbon 13 face via a thin layer of a steam film generated by vaporization of a steam film forming agent. By means of rotation of the tension rollers 24A and 24B, the face of the glass ribbon 13 still in a molten state is polished via the steam film 18.
    Type: Grant
    Filed: December 21, 2004
    Date of Patent: May 8, 2007
    Assignee: Asahi Glass Company, Limited
    Inventors: Yoshihiro Shiraishi, Motoichi Iga, Toru Kamihori
  • Patent number: 7107792
    Abstract: The method of supporting and transporting hot flat glass on a gas bed for ceramicizing includes arranging a number of spaced-apart porous or perforated planar segments to form a base with a gas-permeable support surface so that slits, which are narrower than the planar segments, are formed between them, forcing gas through the porous or perforated planar segments and conducting the gas away through the slits between them so as to form the gas bed with no static pressure zones and with a parabolic pressure distribution and producing a predetermined temperature profile for ceramicizing through which the hot flat glass is transported on the gas bed without deformation and without any contact between it and the base. The resulting glass ceramic has smoother surfaces without pits or deformations.
    Type: Grant
    Filed: September 8, 2001
    Date of Patent: September 19, 2006
    Assignee: Schott AG
    Inventors: Andreas Langsdorf, Ruediger Sprengard, Sybill Nuettgens, Ulrich Lange
  • Patent number: 7007511
    Abstract: A device for supporting a ribbon of glass, having at least one roller arranged in an area of an underside of the ribbon of glass. In order to keep a ribbon of glass as free as possible of mechanical damage during production, at least one support device is assigned to the roller. With an actuating device the roller or the support device can selectively be contacted with the underside of the ribbon of glass, wherein the support device is in contact, at least in some areas, with the underside of the ribbon of glass by way of a gas cushion. The rollers are then employed at the start of production or after a ribbon of glass has snapped off in order to transmit an advancement force to the ribbon of glass.
    Type: Grant
    Filed: November 9, 2002
    Date of Patent: March 7, 2006
    Assignee: Schott AG
    Inventors: Gerhard Lautenschläger, Christian Kunert, Andreas Morstein
  • Patent number: 7000429
    Abstract: A roller table for supporting and transporting a hot glass strand. A plurality of rollers arranged parallel to each other and perpendicular to the transport direction of the glass strand are capable of being selectively rotated in the direction of transport of the glass strand. At least some of the rollers are sleeves, the casings of which are which are gas-permeable on at least a portion of their surfaces and the casings are provided with a supply of pressurized gas which is emitted through the openings of the gas-permeable surfaces.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: February 21, 2006
    Assignee: Schott AG
    Inventors: Andreas Langsdorf, Thomas Kraus, Hans-Joachim Witte
  • Patent number: 6799438
    Abstract: A microstructure is formed in a viscous glass or plastic substrate by pressing a structured surface of a forming tool corresponding to a negative of the microstructure to be produced in the viscous glass or plastic substrate. After the microstructure has been formed, the forming tool is removed from the surface. In order to help form the microstructure and remove the forming tool from the substrate the forming tool has an at least partially porous base body (1) and an operative layer (2) structured with a negative structure consisting of grooves (11) extending to the porous base body (1). The forming of the microstructure in the substrate is assisted by applying suction to the porous base body (1) so that the grooves (11) fill more easily and completely with melted glass or plastic material. The removal of the forming tool after forming the microstructure is assisted by applying an overpressure to the porous body to help release the solidified glass or plastic material from the forming tool.
    Type: Grant
    Filed: July 10, 2001
    Date of Patent: October 5, 2004
    Assignee: Schott Glas
    Inventors: Lars Christian Herzbach, Steffen Thiel, Stefan Postrach
  • Publication number: 20040093900
    Abstract: The present invention provides a method of producing sheets of glass having two faces (F1, F2), at least one of the faces (F1) presents high surface quality. Preferably both of the faces (F1, F2) present high surface quality. The invention also describes an apparatus suitable for implementing the method for producing the sheets of glass.
    Type: Application
    Filed: October 28, 2003
    Publication date: May 20, 2004
    Inventor: Allan M. Fredholm
  • Patent number: 6626010
    Abstract: A method of floating glass gobs by means of a gas flow. A method of manufacturing glass gobs by floating a molten glass gob and simultaneously cooling it. A method of manufacturing glass spheres by floating a softened glass gob and simultaneously rendering it spherical. These methods employ a device having a depression for floating and holding a glass gob or the like, with a gas flow being supplied along all or part of the inner surface of the depression from the opening side of the depression toward the bottom. A manufacturing method comprising the steps of adjusting a glass gob to a temperature suited to press molding while floating said glass gob by means of a gas flow injected along part or all of the depression-shaped forming surface of a lower mold from the opening side of the lower mold toward the bottom of the lower mold; and a step of press forming the glass gob.
    Type: Grant
    Filed: October 19, 2000
    Date of Patent: September 30, 2003
    Assignee: Hoya Corporation
    Inventor: Masahiro Yoshida
  • Patent number: 6311523
    Abstract: A process for forming a glass sheet, which is a process for continuously forming a glass sheet, and which comprises a step of introducing a vapor film-forming agent, which is not vapor at least around room temperature and which is vapor at a temperature above the glass transition point of the glass, into a support composed of a structure or a material capable of internally containing liquid, and a step of sliding the support and the glass of which temperature is above the glass transition point against each other via a thin layer of a vaporized vapor film-forming agent.
    Type: Grant
    Filed: January 10, 2000
    Date of Patent: November 6, 2001
    Assignee: Asahi Glass Company Ltd.
    Inventors: Gen Kojima, Tsutomu Koyama, Akira Takada, Masao Unoki, Kiyoshi Matsumoto
  • Patent number: 6216491
    Abstract: A method of producing a glass panel for a LCD device. The method comprises depositing on at least one surface of the panel a transparent film from an atmosphere of an atomized, or ionized, inert, refractory material, or reactive precursor, the film being 50-500 nm thick. The panel is subjected to a heat treatment to compact the glass, the deposited film preventing glass adherence during the compacting heat treatment.
    Type: Grant
    Filed: October 5, 1993
    Date of Patent: April 17, 2001
    Assignee: Corning Incorporated
    Inventor: Francis P. Fehlner