Sheet Bending Mold Patents (Class 65/287)
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Patent number: 7131295Abstract: A roller assembly for a glass sheet bending apparatus has a guide shaft bent to have a predetermined curvature and a plurality of ring rollers fitted rotatably to the guide shaft whereby a glass sheet is bent while the glass sheet is transferred into a predetermined direction by the rotation of the ring rollers, wherein the guide shaft is formed by overlapping a plurality of strip members bendable to have predetermined curvatures and the ring rollers are rotatably fitted to the guide shaft by means of bearings.Type: GrantFiled: April 24, 2003Date of Patent: November 7, 2006Assignee: Asahi Glass Company, LimitedInventors: Hiroshi Andou, Junji Hori
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Patent number: 7024889Abstract: For bending a glass sheet so that the glass sheet has a compound curvature, an apparatus comprises a furnace including hearth beds on a bed support and a quenching unit provided with upper and lower air blowers. The final hearth bed may have a top surface with a simple curvature, be provided with one upstream corner cut away thereby defining a cut surface section and arranged in such a manner that the cut surface section is nearly parallel to the hearth bed adjacent to the final hearth bed. Alternatively, the final hearth bed may have a top surface with a compound curvature, so that the glass sheet is bent under the conditions set by controlling a temperature in a downstream part of the furnace, adjusting the inclination of the lower air blower and/or rotating final hearth bed so as to reverse the upstream and downstream ends thereof.Type: GrantFiled: April 11, 2002Date of Patent: April 11, 2006Assignee: Central Glass Company, LimitedInventors: Masami Nishitani, Makoto Shinohara
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Patent number: 6729160Abstract: Apparatus (26) and a method for forming heated glass sheets in a heated chamber (22) of a housing (20) includes an upper mold support assembly (28) for supporting an upper mold (38) within the heated chamber for cyclical vertical movement between upper and lower positions. A lower mold shuttle (50) supports a lower mold (36) for cyclical movement between an idle position horizontally spaced from the upper mold and a use position below the lower mold. The apparatus also includes a lower mold support assembly (60) to which the lower mold is cyclically transferred from the lower mold shuttle (50) to provide support thereof while permitting horizontal alignment with the upper mold upon each cycle of downward movement to form a heated glass sheet between the molds. The lower mold shuttle (50) is supported by vertically movable rollers (70) to provide the transfer between the lower mold shuttle and the lower mold support assembly (60).Type: GrantFiled: November 20, 1997Date of Patent: May 4, 2004Assignee: Glasstech, Inc.Inventors: David B. Nitschke, Eustace Harold Mumford, Dean M. Nitschke
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Publication number: 20040050107Abstract: The invention relates to an apparatus for bending glass panels. The upper tier of successive mould carriers (9) defines a number of heating sections, the last one of which is an actual bending section (4b). The lower tier of successive mould carriers (9) defines a number of cooling sections (5, 6, 7), which are located below the heating sections. The mould carriers are provided with an open-structured or otherwise highly heat transmissive bottom (10). Underneath bending sections (4a), effecting gravitational bending on an upper mould carrier track (1), lie cooling sections (5), each of which is individually provided with controlled cooling air circulation by means of cooling air exhaust fans (23). Following the sections (5) performing the controlled cooling or annealing, the mould carriers (9) are adapted to be conveyed along a lower mould carrier track nonstop under a plurality of preheating sections (3a, 3) by a single passage.Type: ApplicationFiled: June 11, 2003Publication date: March 18, 2004Inventor: Erkki Yli-Vakkuri
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Patent number: 6698243Abstract: A heated glass sheet is bent by pressing together with at least one belt made of a heat-resistant material against a bending member. The glass sheet is bent as the glass sheet is conveyed with the belt along the bending member, and the bending member is curved at least in a direction that is vertical to a conveying direction of the glass sheet. According to this invention, the bent glass sheets having surfaces on which defects such as mark of rollers are reduced can be produced efficiently.Type: GrantFiled: May 31, 2001Date of Patent: March 2, 2004Assignee: Nippon Sheet Glass Co., Ltd.Inventor: Hideo Yoshizawa
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Publication number: 20040020244Abstract: The invention involves providing a plane sheet of glass with recesses by bringing an initially plane sheet of glass, heated to a temperature sufficient for transformation and in partial areas in contact on one side with a negative mould, into engagement on one side with at least one mould cavity of the negative mould whose dimensions correspond to the desired sheet deformation by means of a pressure differential acting upon the sheet, generated by applying a low pressure or partial vacuum and/or gaseous pressure media, such that the respective deformed area/recess of the sheet is surrounded by non-deformed partial areas of the sheet.Type: ApplicationFiled: July 2, 2001Publication date: February 5, 2004Inventors: Carl Kramer, Thomas Kramer
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Publication number: 20040016263Abstract: A glass forming assembly and method for forming complex shaped glass, with the glass forming assembly having a hood assembly including a hood lift superstructure movable horizontally back and forth over a cold ring and a cooling shuttle and movable vertically relative to the cold ring and the cooling shuttle, and a hood frame supported by the hood lift superstructure by a hood tilt mechanism. The hood tilt mechanism includes an air cylinder assembly actuable to tilt the hood frame relative to the hood lift superstructure, which allows for proper orientation of the glass prior to dropping it on the cooling shuttle, thus allowing for reduced glass chipping and cracking.Type: ApplicationFiled: July 25, 2002Publication date: January 29, 2004Inventors: Frank E. Moulding, Larry J. Scott, Robert Croft, Ronald Vandergrift
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Publication number: 20030230116Abstract: The invention relates to an apparatus for bending and tempering glass panels. The apparatus comprises a number of ring moulds (1) for supporting and conveying glass panels; a number of preheating sections (2) for heating glass panels to a bending temperature; at least one prebending section (2a) for sagging a glass panel gravitationally; a bending section (3) provided with a hoistable and descendable press mould (4); and an annealing section (12) for tempering a bent glass panel. The bending section (3) is provided with a hoistable and descendable mould supporting frame (7) for supporting the mould (1) from below during a press-bending operation. The supporting frame (7) is mounted on a mobile cassette wagon (8) which constitutes a replaceable floor for the bending section (3).Type: ApplicationFiled: June 11, 2003Publication date: December 18, 2003Inventor: Erkki Yli-Vakkuri
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Publication number: 20030182969Abstract: A conveyor system includes a transfer section conveyor arrangement for quickly transporting glass sheets from a furnace conveyor to a glass processing apparatus and accurately positioning the glass sheet for further processing. The conveyor system includes specially designed locator pads, which are designed to engage the glass sheet, upon the glass sheet exiting the furnace. The locator pads are designed to engage and properly align the glass sheet for the bending process. The pads are driven by a gearing apparatus, which allows conveyance in two substantially perpendicular directions of motion so that the glass sheet can be properly aligned in the press bending molds.Type: ApplicationFiled: March 28, 2002Publication date: October 2, 2003Inventor: Thomas A. Dunifon
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Patent number: 6578384Abstract: An arrangement in the loading end of a multi-section glass bending furnace, where the glass sheets travel along a special rail from one furnace section to the next section in mould carriages (8) moving in cycles on the said rail. For unloading and loading the mould with the bent glass (10) resting on it is shifted in mould carriage (8) from the rail over to side station (7), while the carriage keeps moving forward on the rail. There is in or will be removed to said rail from the side station one or more moulds earlier brought from the rail. In the side station the first transmitter (5) is to take the mould out of the mould and the second transmitter (6) is there to take the mould to the carriage and both transmitters are operating with the furnace section.Type: GrantFiled: May 14, 2001Date of Patent: June 17, 2003Assignee: Glassrobots OyInventor: Esko Peltonen
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Patent number: 6578383Abstract: Apparatus (16) and a method for roll bending heated glass sheets includes a pair of sets of bending rolls (40) and a support and drive mechanisms (44) that supports and rotatively drives the bending rolls at progressively increasing inclinations within a heating chamber (32) of a roll bending station (18) to provide engagement and bending at opposite lateral sides of a conveyed glass sheet. The bending rolls (44) are positioned in their progressively inclined inclinations by cooperation of an elongated connector (60) and clamps (64) for providing securement to curved support ribs (48) of an associated frame at the adjacent lateral side of the roll bending station housing.Type: GrantFiled: June 19, 2001Date of Patent: June 17, 2003Assignee: Glasstech, Inc.Inventors: Terry A. Bennett, Paul D. Ducat, Robert W. Brown
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Publication number: 20030106340Abstract: Apparatus (26) and a method for forming heated glass sheets in a heated chamber (22) of a housing (20) includes an upper mold support assembly (28) for supporting an upper mold (38) within the heated chamber for cyclical vertical movement between upper and lower positions. A lower mold shuttle (50) supports a lower mold (36) for movement between an idle position horizontally spaced from the upper mold and a use position below the lower mold. The apparatus also includes a lower mold support assembly (60) to which the lower mold is transferred from the lower mold shuttle (50) to provide support thereof while permitting horizontal alignment with the upper mold upon each cycle of downward movement to form a heated glass sheet between the molds. The lower mold shuttle (50) is supported by vertically movable rollers (70) to provide the transfer between the lower mold shuttle and the lower mold support assembly (60).Type: ApplicationFiled: January 21, 2003Publication date: June 12, 2003Applicant: Glasstech, Inc.Inventors: David B. Nitschke, Eustace Harold Mumford, Dean M. Nitschke
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Patent number: 6543255Abstract: A press bending station (12) for heated glass sheets includes a lower wheel bed (36) having a lower support (38) and wheel assemblies (40) with detachable connections (46) to a drive mechanism (48) of the lower support to provide rotational driving of a wheel (44) of each wheel assembly. An actuator (62) provides relative vertical movement that lifts a heated glass sheet received by the wheel bed (36) to provide press bending thereof between a lower press ring (52) and an upper press mold (58). The wheel bed (36) can have a curved shape or a flat shape. Connection and detachment of the wheel assemblies (40) facilitates switching from one production job to the next.Type: GrantFiled: June 19, 2001Date of Patent: April 8, 2003Assignee: Glasstech, Inc.Inventors: Terry A. Bennett, Paul D. Ducat
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Patent number: 6526781Abstract: A method for roll forming a heated glass sheet utilizes a forming conveyor (62) including forming rolls (66) that are pivotally moved upwardly between horizontal rolls (46) of a horizontal conveyor (44) on opposite sides of a centerline (C/L) of the horizontal conveyor to rollingly engage the heated glass sheet above a plane of conveyance of the horizontal conveyor at its centerline to roll form the glass sheet in cooperation with a forming press (80) having rotatable forming members (82) that rollingly engage the heated glass sheet from above. A second set of forming rolls (68) cooperates with the first set of forming rolls (66) to provide the roll forming. First and second sets of roll cradles (76,90) are mounted by pivotal supports (128,142) on associated first and second carriages (154,156) and moved by first and second actuators (78,92). Lateral movement of the carriages (154,156) provides versatility in the glass sheet shapes that can be formed.Type: GrantFiled: January 13, 2000Date of Patent: March 4, 2003Assignee: Glasstech, Inc.Inventors: Thomas J. Zalesak, Eustace Harold Mumford
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Patent number: 6397634Abstract: A plurality of rollers provided at positions where a transferred glass plate is moved vertically to form a transferring plane formed by the primary rollers into a curved plane, and the curved plane is shifted in the transferring direction of the glass plate with the transfer of the glass plate to bend and shape the glass plate to have a predetermined curvature along the curved plane. Thus, there are obtainable a bending and shaping method and apparatus which does not require the exchanging of rollers in response to the type of glass plate being worked.Type: GrantFiled: February 15, 2000Date of Patent: June 4, 2002Assignee: Asahi Glass Company Ltd.Inventors: Takashi Takeda, Yoichi Nemugaki, Ken Nomura, Nozomi Ohtsubo, Masanori Tomioka
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Patent number: 6363751Abstract: A method and apparatus for manufacturing a curved sheet of glass which includes a heating furnace for heating a sheet of glass therein, the heating furnace having an outlet opening for discharging a curved sheet of glass, and an array of beds housed in the furnace for transferring a sheet of glass successively over the beds in the furnace in a first direction toward the outlet opening while shaping the sheet of glass complementarily to an upper surface of the beds, each of the beds having a plurality of hot air ejecting holes for ejecting hot air to keep the sheet of glass out of contact with the beds, the beds including a final bed disposed near the outlet opening and inclined upwardly toward the outlet opening, the final bed having an upper panel including at least a portion curved in the first direction near the outlet opening to curve the sheet of glass in the first direction.Type: GrantFiled: May 29, 1997Date of Patent: April 2, 2002Assignee: Asahi Glass Company Ltd.Inventors: Takashi Hirotsu, Kazuyoshi Ohtani, Teruji Nagaoka
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Patent number: 6363753Abstract: A roll-forming unit of a curved glass manufacturing apparatus includes a cooperating pair of upper and lower forming roll mechanisms. Each mechanism includes a forming roll having a resilient rod covered with a cover member except opposite end portions thereof, a pair of support members rotatably supporting the opposite end portions of the resilient rod while allowing the resilient rod to tilt about said support members, a bending unit coupled with at least one of the opposite end portions of the resilient rod for applying to the one end portion an external force tending to flex the forming roll into either an upwardly arched configuration or a downwardly arched configuration, and at least one backup roller unit being in rolling engagement with the forming roll to maintain the arched configuration of the forming roll.Type: GrantFiled: November 30, 1999Date of Patent: April 2, 2002Assignee: Nippon Sheet Glass Co., Ltd.Inventors: Hideo Yoshizawa, Shunji Kuramoto
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Patent number: 6357263Abstract: In bending a glass sheet, the load applied to an intermediate glass sheet can be equalized to improve the quality of a final glass sheet. For this purpose, a forming ring 1 comprises a first forming frame 15 and a second forming frame 16, and the swingable center of each of swingable frames 19, 20, which forms right and left portions of a second forming frame 16, is located at an intermediate position apart from a separation position from each of fixed frames 17, 18. By such arrangement, the intermediate glass sheet can be equally supported when the swingable frames 19, 20 are moved along the intermediate glass sheet and the intermediate glass sheet is transferred from the first forming frame 15 onto the second forming frame 16.Type: GrantFiled: July 19, 1999Date of Patent: March 19, 2002Assignee: Asahi Glass Company Ltd.Inventors: Toshimi Yajima, Masahiro Tsuchiya, Hiroshi Yamakawa, Masahiko Kobayashi, Katsuki Saito
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Patent number: 6321570Abstract: A method of and apparatus for bending and tempering a sheet of glass heated to a formable state provides an improved rigid mold and pressing member for pressing the heated sheet against the rigid mold which cools and bends the sheet. The pressing member includes a conformable pressing element which permits a manifold to be positioned between the rigid mold and the pressing member to direct a gas to cool the heated sheet of glass during bending. The conformable pressing element is pressurized into a convex shape for initially pressing on a portion of the heated sheet and for rolling the heated sheet onto the rigid mold. The rigid mold and the conformable pressing element may each include a cover to increase the heat transfer from the heated sheet to the bending and tempering apparatus. Furthermore, the covers may have increased thermal conductivity in their peripheral regions for increased cooling of the edge of the sheet of glass.Type: GrantFiled: June 2, 1999Date of Patent: November 27, 2001Assignee: Donnelly CorporationInventors: Martin De Vries, Jr., Donald L. Bareman, Mervin Dirkse, Niels Alfred Olesen, James M. Beebe
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Patent number: 6318125Abstract: A process for shaping glass sheets with a surface-shaping mould, against which the glass sheets are pressed using a pressure drop produced by sucking out the air from the space lying between the moulding face and that face of the glass sheet on the opposite side from the glass sheet, in which the pressure drop is a maximum at the edge of the glass sheet and decreases towards the center of the glass sheet, because of fact that air is introduced via air-inlet apertures opening into the moulding face, the air is again extracted by subjecting suction apertures made in the moulding face inside the region covered by the respective glass sheet to a vacuum. Furthermore, pressure between the glass sheet and the moulding face also in the region where the air is introduced is set to a value at most equal to the pressure beyond the glass sheet, in order to avoid any formation of bulging. A shaping mould suitable in particular for implementing this process is also described.Type: GrantFiled: November 27, 2000Date of Patent: November 20, 2001Assignee: Saint-Gobain VitrageInventors: Werner Diederen, Karl-Josef Ollfisch, Klaus-Peter Heining, Knut Dahlhoff, Wilfried Korsten, Herbert Radermacher
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Patent number: 6279347Abstract: This invention provides a method and an apparatus for producing a bent glass sheet. A heated glass sheet (4, 24, 24*) conveyed from a heating furnace (1, 21) is bent by pressing with at least one belt (5, 9, 25) made of a heat-resistant material against a bending member (6, 10, 26, 28). The bent glass sheet is further conveyed and cooled for quenching or annealing in a cooling apparatus (3, 23). The bent glass is cooled after separating the belt. According to this invention, the bent glass sheets having surfaces on which defects, such as marks of rolls, are suppressed can be produced efficiently.Type: GrantFiled: July 12, 2000Date of Patent: August 28, 2001Assignee: Nippon Sheet Glass Co., Ltd.Inventor: Hideo Yoshizawa
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Patent number: 6257022Abstract: A glass slumping process includes the steps of supporting a thin sheet of glass upon a convex mold at a single, minimum area of contact of the glass sheet with the mold, the single area of contact being disposed inwardly of a perimeter of the glass sheet, heating the glass sheet to soften the glass sheet, slumping the glass sheet downwardly over a convex outer surface of the mold in response to the heating, while the glass sheet remains supported by the mold at the single area of contact, cooling the glass sheet and removing the glass sheet from the mold for use as a lamp shade.Type: GrantFiled: March 17, 1999Date of Patent: July 10, 2001Assignee: Jezebel, Inc.Inventors: Jessica Caplan, Richard Scott Baker
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Patent number: 6227008Abstract: Apparatus (20,120) for forming a heated glass sheet G is disclosed as including a vacuum mold (22,22a,122,122a) having a full surface (24,24a,124,124a) against which a peripheral mold (26,26a,126,126a) presses the glass sheet periphery and with which at least one vacuum reservoir (32,33) is communicated within the interior of the sealed glass sheet periphery to form the glass sheet to the shape of the vacuum mold surface. Valving (38) of a vacuum system (28) is preferably operable to provide the vacuum impulse in two stages with an initial limited extent of vacuum and a subsequent greater extent of vacuum by communication first with one vacuum reservoir (32) and subsequently with another vacuum reservoir (33). Different embodiments of the vacuum mold have the vacuum mold surface facing upwardly and downwardly with convex and concave shapes.Type: GrantFiled: August 28, 1996Date of Patent: May 8, 2001Assignee: Glasstech, Inc.Inventors: Donivan M. Shetterly, Christopher A. Hersch
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Patent number: 6192710Abstract: In a bending apparatus for glass sheets, at least some of distances between conveyor rolls are set so as to be unequal, forming glass sheets having good quality and free from optical distortion. For the purpose, the distances between conveyor rolls which are provided from an outlet of a heating furnace are set so as to be unequal and to gradually expand toward a downstream direction.Type: GrantFiled: February 3, 1999Date of Patent: February 27, 2001Assignee: Asahi Glass Company Ltd.Inventors: Takashi Takeda, Nozomi Ohtsubo
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Patent number: 6173587Abstract: A mold assembly (34) for cyclically forming heated glass sheets includes a lower mold (36) having an upwardly oriented mold face (356) and an upper mold face having a downwardly oriented mold face (56) that opposes the upwardly oriented mold face of the lower mold to form a heated glass sheet during movement of the molds toward each other. Alignment guides (122,124) align the molds (36,38) with each other as necessary during movement of the molds toward each other. Detachable connectors (362) detachably connect the molds to each other for installation and are disconnectable to permit the molds to be used for glass sheet forming. In one embodiment, the detachable connectors (362) are latches that include a latch member (364) and a keeper (366), and in another embodiment the detachable connectors are retainers (370) engageable and disengageable from the molds to provide their detachable securement.Type: GrantFiled: March 19, 1999Date of Patent: January 16, 2001Assignee: Glasstech, Inc.Inventors: Eustace Harold Mumford, Dean M. Nitschke, Mace L. Odneal, Jr.
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Patent number: 6158247Abstract: The invention relates to a process for bending glass sheets. This process involves bending the glass sheet or sheets in at least two stages. The first stage employing the action of gravity leading to a shaped blank which is used in the formation of the final shape. The last stage which leads to the final shape, involves the simultaneous or nonsimultaneous, combined actions of gravity and at least one additional mechanical force. The invention also includes a bending apparatus providing at least one section having two separately useable parts with one of the parts being movable with respect to the other to permit the section to be arranged in one of two positions. In addition, the invention includes bent glazing having at least one docking angle exceeding 50.degree. and a radius of curvature below 200 mm.Type: GrantFiled: July 15, 1998Date of Patent: December 12, 2000Assignee: Saint Gobain VitrageInventor: Claude Didelot
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Patent number: 6079227Abstract: In a quenching apparatus for quenching a glass sheet that has been heated and bent in a heating furnace, a cooling gas blows onto the glass sheet to provide a distribution of a temperature and/or a distribution of a static pressure in at least one section in the quenching apparatus. The distribution of a temperature provides different temperatures between the both surfaces of the glass sheet, while the distribution of a static pressure is nonuniform in a part of at least one surface of the glass sheet. The distributions can modify a shape of the glass sheet given in the heating furnace so that a degree of freedom in shape for manufacturing a bent and tempered glass sheet by utilizing its self-weight can be improved.Type: GrantFiled: June 2, 1998Date of Patent: June 27, 2000Assignee: Nippon Sheet Glass Co., Ltd.Inventors: Hideo Yoshizawa, Toru Futagami, Kazushi Shinozaki, Mamoru Takimura, Takeshi Yabuno
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Patent number: 6076373Abstract: The present invention provides an apparatus and method for a shaping sheet including a support frame and a shaping rail supported on the frame. The shaping rail has a sheet shaping surface that conforms in elevation and outline to a final desired shape of a marginal edge of a glass sheet to be shaped. An auxiliary rail having a sheet shaping surface which generally corresponds to a preliminary shape of a selected marginal edge portion of the sheet is positioned along a section of the shaping rail having a sheet shaping surface portion which generally corresponds to the final desired shape of the selected marginal edge portion of the sheet.Type: GrantFiled: June 16, 1997Date of Patent: June 20, 2000Assignee: PPG Industries Ohio, Inc.Inventor: Zenon Grodziski
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Patent number: 6076374Abstract: A bending mold for bending glass sheets is provided. The mold comprises a frame having longitudinally parallel side walls and a bottom. Support devices having support surfaces are connected between the side walls. An elongated member is provided on the bottom of the frame and is movable in relation to the frame. Support arms are connected by joints between the support device and the elongated member. Movement of the elongated member twists the support devices about a horizontal twisting center.Type: GrantFiled: April 17, 1998Date of Patent: June 20, 2000Assignee: Tambest OyInventor: Petri Lammi
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Patent number: 6038887Abstract: Apparatus and a method for forming glass sheets includes a topside transfer platen (44) that releases a heated glass sheet onto a mold supported in an upper position by a mold support frame assembly (62) which then moves the mold vertically downward and rotationally to a lower position for movement horizontally on a track (66) from below the topside transfer platen for continuation of the forming. The apparatus includes an elevator mechanism (84) having a pair of elevators (86) and an associated pair of actuators (88) that are movable different extents in order to provide the vertical and rotational movement of the mold frame support assembly (62).Type: GrantFiled: August 19, 1998Date of Patent: March 21, 2000Assignee: Glasstech, Inc.Inventors: Michael J. Vild, Paul D. Ducat
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Patent number: 6038886Abstract: A mold support frame assembly including a pair of mold support frames between which a connector extends and cooperates with to provide a thermally stable center. Each mold support frame includes a linkage extending between a pair of spaced legs and having a connection to a mold positioning member adjacent a centering location thereof so that thermal expansion and contraction takes place about the centering location. The connector includes a second mold positioning member that extends between the pair of mold support frames and has a second mold centering location. A second linkage extends between the pair of mold support frames and has a connection to the second mold positioning member adjacent its second mold centering location to provide thermal expansion and contraction of the second mold positioning member about its second mold centering location.Type: GrantFiled: August 19, 1998Date of Patent: March 21, 2000Assignee: Glasstech, Inc.Inventor: Paul D. Ducat
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Patent number: 6035666Abstract: A forming station (26) for roll forming a heated glass sheet include a forming conveyor (62) including forming rolls (66) that are moved upwardly between horizontal rolls (46) of a horizontal conveyor (44) on opposite sides of a centerline (C/L) of the horizontal conveyor to rollingly engage the heated glass sheet above a plane of conveyance of the horizontal conveyor at its centerline to roll form the glass sheet in cooperation with a forming press (80) having rotatable forming members (82) that rollingly engage the heated glass sheet from above. A second set of forming rolls (68) cooperates with the first set of forming rolls (66) to provide the roll forming. First and second sets of roll cradles (76,90) are mounted by pivotal supports (128,142) on associated first and second carriages (154,156) and moved by first and second actuators (78,92). Lateral movement of the carriages (154,156) provides versatility in the glass sheet shapes that can be formed.Type: GrantFiled: October 21, 1998Date of Patent: March 14, 2000Assignee: Glasstech, Inc.Inventors: Thomas J. Zalesak, Eustace Harold Mumford
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Patent number: 6009726Abstract: Process for bending the outer glass pane and the inner glass pane of laminated safety glass panes bend with predefined curvature geometry. The press-bending system incorporates a bending station, a discharge station, as well as between bending station and discharge station, a conveyor shuttle. The glass panes to be bent, heated to bending temperature, are introduced singly into the bending station with the aid of a transfer line and are bent in it, taking account of the predefined curvature geometry of the laminated safety glass panes. The outer glass pane and the inner glass pane are subjected to optimizing bending at a temperature, which is in the lower bending temperature range, in the discharge station assigned to them. To carry out optimizing bending, the glass panes are lifted off the conveyor shuttle with the aid of a take-off device, which take-off device possesses an optimizing contour at least in the edge area.Type: GrantFiled: April 14, 1998Date of Patent: January 4, 2000Assignee: Flachglas Automotive GmbHInventor: Dieter Funk
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Patent number: 6000244Abstract: A mold assembly for forming a glass sheet includes a mold block having a surface for holding a glass sheet and a fibrous metal liner for covering the surface of the mold block to prevent marking of the glass sheet when held against the mold block.Type: GrantFiled: June 8, 1998Date of Patent: December 14, 1999Assignee: Ford Motor CompanyInventor: Premakaran T. Boaz
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Patent number: 5974834Abstract: For a method for bending and tempering glass which has an opening, the glass is bent in the horizontal position using a bending frame (9) and is tempered on the bending frame (9). The bending frame in respect of its contour and of its geometric shape corresponds to the desired shape of the bent glass. During the bending operation and during the tempering operation the glass is supported, in the region around the edge of the opening, by an additional internal bending frame (12).Type: GrantFiled: December 22, 1997Date of Patent: November 2, 1999Assignee: Saint-Gobain VitrageInventors: Ludwic Johan Rijkens, Hans Josef Thevissen, Franz Stiel, Juergen Schmitz, Alwin Timmermann
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Patent number: 5951733Abstract: Glass sheet forming apparatus (12) and a glass sheet forming method utilize a mold (20) having a curved forming face (22) with holes (26) in which a vacuum is drawn to form a glass sheet. A vacuum distributor (48) of the apparatus distributes a vacuum impulse of at least 0.1 atmospheres of vacuum from a valved vacuum reservoir (52) through a plurality of tubes (58) to a limited number of the holes (26) to provide additional forming of the glass sheet. The vacuum impulse distributor (48) is located within a vacuum chamber of the mold (20) that draws the vacuum by a gas jet pump in the holes (26) to which the vacuum impulse is not distributed.Type: GrantFiled: August 4, 1998Date of Patent: September 14, 1999Assignee: Glasstech, Inc.Inventors: Scott L. Clark, Thomas L. Shaw, Edward G. Bollin, David B. Nitschke
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Patent number: 5938810Abstract: A method of and apparatus for bending and tempering a sheet of glass heated to a formable state provides an improved rigid mold and pressing member for pressing the heated sheet against the rigid mold which cools and bends the sheet. The pressing member includes a conformable pressing element which permits a manifold to be positioned between the rigid mold and the pressing member to direct a gas to cool the heated sheet of glass during bending. The conformable pressing element is pressurized into a convex shape for initially pressing on a portion of the heated sheet and for rolling the heated sheet onto the rigid mold. The rigid mold and the conformable pressing element may each include a cover to increase the heat transfer from the heated sheet to the bending and tempering apparatus. Furthermore, the covers may have increased thermal conductivity in their peripheral regions for increased cooling of the edge of the sheet of glass.Type: GrantFiled: May 30, 1997Date of Patent: August 17, 1999Assignee: Donnelly CorporationInventors: Marrin De Vries, Jr., Donald L. Bareman, Mervin Dirkse, Niels Alfred Olesen, James M. Beebe
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Patent number: 5928398Abstract: An apparatus for bending and tempering glass sheets includes a roll conveyor for supporting a glass sheet, the glass sheet having a top and a bottom surface. The roll conveyor includes a plurality of vertically movable rolls for arching the conveyor to a curvature corresponding to a desired degree of bending in the glass sheet. The rolls each have two opposed ends, and at least some of the rolls being deflectable such that at least mid-sections thereof are movable relative to a vertical position of ends thereof. The apparatus further includes a plurality of movable press rollers disposed above the rolls. The press rollers are movable in a vertical direction to apply a pressing force to the top surface of the glass sheet.Type: GrantFiled: December 22, 1995Date of Patent: July 27, 1999Assignee: Tamglass Engineering OYInventor: Esko Lehto
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Patent number: 5906667Abstract: A method sculpturing from sheet material a vacuum formed glass mold. The sheet material is cut into a plurality of sections that are combined into laminated structure is that is welded together and mounted on a mold base. The top surfaces of the individual sections are machined to form a glass forming surface that can be used to vacuum form glass that conforms to the shape of the forming surface.Type: GrantFiled: October 17, 1996Date of Patent: May 25, 1999Assignee: Ford Motor CompanyInventors: Frank Edward Moulding, Gerald Post, Eugene Stankiewicz
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Patent number: 5906668Abstract: A mold assembly (34) for cyclically forming heated glass sheets includes a lower mold (36) having an upwardly oriented mold face (356) and an upper mold face having a downwardly oriented mold face (56) that opposes the upwardly oriented mold face of the lower mold to form a heated glass sheet during movement of the molds toward each other. Alignment guides (122,124) align the molds (36,38) with each other as necessary during movement of the molds toward each other. Detachable connectors (362) detachably connect the molds to each other for installation and are disconnectable to permit the molds to be used for glass sheet forming. In one embodiment, the detachable connectors (362) are latches that include a latch member (364) and a keeper (366), and in another embodiment the detachable connectors are retainers (370) engageable and disengageable from the molds to provide their detachable securement.Type: GrantFiled: November 20, 1997Date of Patent: May 25, 1999Assignee: Glasstech, Inc.Inventors: Eustace Harold Mumford, Dean M. Nitschke, Mace L. Odneal, Jr.
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Patent number: 5902369Abstract: In advance of carbon coating, by injecting ion into the shaped surface of metallic mold made of super-hard materials, it becomes possible to increase the adhesiveness of the carbon coat onto the mold material, and to increase the life of the mold. In a metallic pressing mold with the required flatness secured by carbon coating on the surfaces, it is characterized in that the surface layer of the shaped surfaces is modified by ion injection in advance of carbon coating.Type: GrantFiled: October 3, 1997Date of Patent: May 11, 1999Inventor: Yasuaki Sakamoto
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Patent number: 5902367Abstract: A method for transferring mould-carrying wagons in a bending furnace for glass sheets as well as to a bending furnace for glass sheets, comprising preheating stations (1.3, 1.4, 1.5) and more than two bending stations (2.1, 2.2, 2.3, 2.4) in succession and therebelow a number of cooling stations (3.1, 3.2, 3.3, 3.4), a first number of mould-carrying wagons (3, 4) on an upper track (1) and a second number of mould-carrying wagons (3, 4) on a lower track (2), an end wall (4) of the mould-carrying wagons defining said preheating, bending and cooling stations when the mould-carrying wagons (3, 4) are stationary. After a bending, the mould-carrying wagon (3, 4) is transferred under one or more bending stations (2.3, 2.2) to a location directly below the first bending station (2.1) or the final preheating station (1.5).Type: GrantFiled: March 21, 1996Date of Patent: May 11, 1999Assignee: Tamglass Engineering OyInventor: Tapio Salonen
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Patent number: 5900034Abstract: A support and actuating mechanism (30) includes an actuator (244) mounted adjacent a vertical post (242) of a framework (236) and also includes a plurality of connectors (246) extending from the actuator to a mold support assembly (28) located within a heated chamber (22) of a housing (20) to perform forming of heated glass sheets. Each connector (246) includes a vertical connector rod (248) that extends upwardly from the actuator, an upper pivot link (254) connected to the vertical connector rod (248) and to a horizontal connector rod (258), a sector wheel (264) connected to the horizontal connector rod (258), and a flexible member (268) that extends from the sector wheel (264) to a mold support rod (270) that supports the mold support assembly (28) to provide vertical movement thereof under the operation of the actuator. The sector wheels (264) are preferably constructed as sprockets and the flexible members (268) are chains received by the sprockets.Type: GrantFiled: November 20, 1997Date of Patent: May 4, 1999Assignee: Glasstech, Inc.Inventors: Eustace Harold Mumford, David B. Nitschke, Dean M. Nitschke
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Patent number: 5876477Abstract: When heating and bending glass sheets in a furnace, it has been found to be desirable to raise the glass sheets towards the furnace heat sources to increase obtainable temperature differentials and reduce heating power. An apparatus for bending the glass sheets includes an elongate furnace divided along its length into a plurality of heating zones, each heating zone having an upper part. A plurality of heat sources are arranged in the upper part of such heating zone and a plurality of carriages are arranged in succession along the length of the furnace below the furnace heat sources. A drive device propels the carriages through the zones of the furnace in intermittent steps, and a mould lift raises the bending mould towards the furnace heat sources. The bent glass sheet may be used in the manufacture of a vehicle glazing.Type: GrantFiled: June 3, 1997Date of Patent: March 2, 1999Assignees: Triplex Safety Glass Limited, Nippon Sheet Glass Co., LimitedInventors: Colin Michael Bennett, Masuhide Kajii, Kazuo Yamada
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Patent number: 5858047Abstract: An apparatus for shaping heat softened glass sheets includes a shaping station to receive a heat softened glass sheet to be shaped, first and second transfer stations positioned along opposing sides of the shaping station, and first and second cooling stations positioned adjacent a corresponding transfer station. An upper vacuum mold having first and second downwardly facing, shaped sheet engaging surfaces moves between the transfer stations and within the shaping station. The sheet engaging surfaces of the vacuum mold each have a shaped configuration generally corresponding to a final desired shaped of a glass sheet to be shaped. Heat softened glass sheets are positioned within the shaping station and moved into engagement with one of the sheet engaging surfaces to shape the sheet. Vacuum is drawn along the sheet engaging surface to hold the shaped sheet thereagainst.Type: GrantFiled: February 26, 1996Date of Patent: January 12, 1999Assignee: PPG Industries, Inc.Inventors: Robert G. Frank, Mark A. Cancilla
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Patent number: 5857358Abstract: A method of and apparatus for bending a sheet of material heated to a formable, state such as glass, resinous polymeric material, viscoelastic material, and thermoplastic material, provides an improved pressing member for pressing the heated sheet against a first rigid mold which reduces the size of the buckles in the bent sheet, eliminates the need for a second rigid mold, reduces the process control steps, reduces the risk of damaging the rigid mold, increases the tolerances for the positioning of the sheet in the apparatus, and increases the range of application. The pressing member includes a flexible diaphragm which rolls the heated sheet against a rigid mold by first applying a pressure to a portion of the heated sheet and then radiating the pressure from that portion to the remaining surface area of the heated sheet in a rolling action. The bending apparatus includes a rigid mold and a flexible diaphragm pressurized into a convex shape for initially pressing on a portion of the heated sheet.Type: GrantFiled: October 23, 1996Date of Patent: January 12, 1999Assignee: Donnelly CorporationInventors: Martin De Vries, Jr., Donald L. Bareman, Mervin Dirkse, Niels Alfred Olesen, James M. Beebe
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Patent number: 5849056Abstract: The present invention provides a shaping mold for shaping heat softenable sheet material which includes a flexible rail having a sheet shaping surface to support a marginal edge portion of a sheet to be shaped and a plurality of controllable actuators secured to the rail and capable of deforming the rail to provide its surface with configurations each having a desired elevational contour. In one particular embodiment of the invention, the shaping rail is a shaping ring having a peripheral configuration which provides generally continuous support about the marginal edge portion of the sheet. A controller is used to control each actuator and deform the sheet shaping surface of the ring from a first configuration having a generally flat elevational contour to a second configuration having an elevational contour that generally corresponds to the final desired contour of the marginal edge portion of the sheet.Type: GrantFiled: December 11, 1995Date of Patent: December 15, 1998Assignee: PPG Industries, Inc.Inventors: Earl L. May, Hobart E. Kenton, Robert G. Frank
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Patent number: 5769919Abstract: The present invention discloses a method and apparatus for shaping glass sheets to deeply sagged configurations using a lower outline mold and an upper shaping mold while minimizing marking of the sheets by shaping molds. The outline mold includes a support rail which generally corresponds to the desired curvature of a peripheral portion of the sheets to be shaped and supports the glass sheets as they are heated and sagged by gravity to a preliminary shape. The outline mold and the upper mold are then moved relative to each other to position the molds either in close proximity to each other or to press the upper mold against the glass sheets. Pressurized gas is then directed from the mold to at least the unsupported central portions of the preliminarily shaped sheets, to urge these unsupported portions downward and shape the sheets to a desired configuration.Type: GrantFiled: September 10, 1996Date of Patent: June 23, 1998Assignee: PPG Industries, Inc.Inventors: George R. Claassen, Irvin A. Wilson, David B. Rayburn, John L. McLaughlin, Rudolph A. Karlo, Jeffrey L. Marietti
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Patent number: 5755845Abstract: The invention relates to the press bending and tempering of glass sheets, especially for use as glazings in vehicles. When the press bending system is not located in a heated environment such as a furnace, it is important to maintain the glass sheets at a sufficiently high temperature for an adequate degree of temper to be achieved on quenching the sheet. The present invention provides a method of bending and tempering a thin glass sheet comprising pressing the substantially horizontal sheet between moulds having opposed complementary shaping surfaces, at least one of the surfaces being heated, and subsequently quenching the surfaces of the sheet characterised in that the heated shaping surface is maintained at a temperature in the range from 200.degree. C. to 350.degree. C.Type: GrantFiled: January 3, 1997Date of Patent: May 26, 1998Assignees: Pilkington Glass Limited, Flachglas Aktiengesellschaft, Libbey-Owens-Ford CompanyInventors: Alan Charles Woodward, Han-Dieter Funk, Richard A. Herrington
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Patent number: 5743931Abstract: A press bending apparatus for shaping heat soften glass sheets between an upper press member and a lower press member is provided. The conveyor system for transferring the sheets of glass in the press bending apparatus includes concave shaped rollers such that the glass sheets tend to sag into conformity with the rolls as the sheets are positioned for bending operations between the upper and lower press members. The lower press member is a continuous press bending ring to prevent improper sagging of the glass sheet around the peripheral edges of the sheet. The concave shape of the rolls mounted inside of the press ring provides maximum support for the formed glass sheet to prevent sagging of the glass. Additional production benefits can be obtained by forming the conveyor system and lower press member as modular unit and the upper press member as a modular unit for each model of bent glass to facilitate changing the press members for production model changes.Type: GrantFiled: August 14, 1995Date of Patent: April 28, 1998Assignee: Libbey-Owens-Ford Co.Inventors: Jeffrey Ronald Flaugher, William J. Skilliter, Vince Dew