Abstract: There are disclosed a method for producing an optical fiber base material ingot comprising depositing a soot on a starting core member, and subjecting the soot to dehydration, vitrification by sintering, and then cylindrical grinding, wherein the cylindrical grinding is performed while a core portion central axis is brought into line with a rotation axis of cylindrical grinding machine, and an optical fiber base material ingot produced by the method. According to the present invention, there are provided an optical fiber base material ingot having excellent ingot roundness and excellent core portion eccentricity, and a production method capable of producing the optical fiber base material ingot in a short period of time.

Abstract: In an optical fiber of this invention, the MFD is increased to effectively suppress the influence of nonlinear optical effects. A method of manufacturing the optical fiber effectively prevents bubble occurrence in a transparent preform, deformation of the preform, and flaws on the preform surface during the manufacture. The optical fiber has, from its center to the peripheral portion, a first core having a first refractive index n1, a second core having a second refractive index n2 (<n1), a first cladding having a third refractive index n3 (<n2), and a second cladding having a fourth refractive index n4 (>n3, <n2). The outer diameter of the second cladding is set to be 25 to 40 &mgr;m. Specifically, the refractive indices of the first and second claddings of the optical fiber preferably increase in the radial direction from the inner side thereof to the peripheral side thereof.

Abstract: Fused silica boules (19) having improved radial homogeneity are produced by controlling the air flow around the boule (19) during its formation. The boule is formed in a cup-like containment vessel (13) which collects silica particles from a plurality of burners (14). The containment vessel (13) rotates and oscillates relative to the burners (14) as the boule (19) is formed. The containment vessel (13) is bounded by a cup-like containment wall (22), and a shadow or air flow wall (130) is spaced apart from and surrounds the containment wall (22) forming a gap or air flow passage (175) therebetween. A radially-outwardly extending deflecting wedge portion (23) is formed at the upper extent of the containment wall (22) and at an outlet end of flow passage (175).

Abstract: Fused silica stepper lens for photolithographic application are disclosed which are resistant to laser-induced damage, specifically, compaction or densification which can lead to an increase in the optical path length of the lens. The figure compares the phase front distortions of a standard fused silica with the phase front distortions observed in two inventive stepper lens fused silica.

Abstract: Disclosed is a method of minimizing re-wetting of a preform upon removal of the preform from the consolidation furnace and producing core cane and/or optical fiber therefrom. During removal, the consolidated preform and, in particular, the centerline aperture is exposed to a heavy inert gas, such as Argon, Krypton or Xenon. This reduces the amount of re-wetting thereby concomitantly improving attenuation of the optical fiber produced therefrom. This method produces beneficial attenuation reductions in the 1383 nm wavelength region.

Abstract: A method and a burner for manufacturing silica-containing soot is disclosed. The method includes providing a liquid silicon-containing feedstock and a gas mixture and ejecting the liquid-gas mixture from an orifice into a combustion site to convert the silica-containing feedstock into silica containing soot. The burner includes a plurality of channels for delivering a gas to provide a flame, an effervescent atomizer for atomizing a liquid, silicon-containing feedstock and a rail for guiding the atomized liquid, silicon-containing feedstock into the burner flame. The method and burner can be used to produce silica-containing articles such as high purity fused silica optical members and waveguides.

Abstract: The specification describes a process and apparatus for collapsing preform tubes in Modified Chemical Vapor Deposition processes. The problem of bubble formation during tube collapse was found to be attributable to excess dopant vapor pressure emitted from the hot zone during the final stage of tube collapse. This excess pressure is controlled by cooling the tube in advance of the torch, thereby decreasing the viscosity of the dopant vapor and increasing its transport rate. This is found to reduce internal tube pressure and eliminate bubble formation in the collapsed preform.

Abstract: The present invention relates to a method of making a rectangular bar have a gradient composition. In optical or ophthalmic applications, the gradient of composition ensures formation of a corresponding gradient of optical property, such as refractive index or optical density. The glass material is manufactured using a device containing several reservoirs, all designed to contain glass in the fluid state. According to the invention, the composition of the glass varies from one reservoir to the other so that the refractive indices, for example, of the three compositions are different, with an incremental progression. The fluid glass is deposited one composition on top of the next and then heated, creating a certain degree of interdiffusion between the layers. The glass is then heat-treated to create the desired property profile.

Abstract: Disclosed is a synthetic silica-glass fabricating method in which the doping of chlorine into silica glass made by using a flame hydrolysis or thermal oxidation is increased. The process comprises the steps of producing a porous deposit of silica-glass particles through treatment of gaseous silicon compounds by the flame hydrolysis or the thermal oxidation process; and consolidating the porous deposit by a heat treatment in an atmosphere including an inert gas and silicon tetrachloride (SiCl.sub.4) gas.

Abstract: Fused silica boules (19) having improved off-axis homogeneity are produced by controlling the air flow around the boule (19) during its formation. The boule is formed in a containment vessel (13) which collects soot from a plurality of burners (14). The containment vessel (13) rotates and oscillates relative to the burners (14) as the boule (19) is formed. Surrounding the containment vessel (13) is an air flow wall (130) which oscillates with the containment vessel (13). The air flow wall (130) is spaced from the containment vessel (13) by a gap (175) through which air flows during boule formation. The dimensions of this gap (175) remain constant as the boule is formed. Surrounding the air flow wall (130) is a stationary wall (160). The stationary wall (160) is spaced from the air flow wall (130) by a gap (165) whose dimensions change as the boule is formed. A motion accommodating seal (155) blocks air flow in this gap (165).

Abstract: An essentially cylindrical porous blank is formed by the deposition of SiO.sub.2 particles onto the lateral cylindrical surface of a cylindrical mandrel, rotating around its longitudinal axis; this blank is provided with a holding element of quartz glass in the form of a hollow body, which surrounds a section of the mandrel and which is at least partially embedded in the area of one of the ends of the blank. The blank is then sintered. In order to securely support even heavy blanks without complicated holding devices, the holding element is fused into the area of at least one of the ends of the blank during the deposition process by the maintenance of a high temperature.

Abstract: Fused silica boules (19) having improved homogeneity are produced by causing the boule (19) to flow radially during its formation to achieve local mixing between portions of the boule which may have experienced different laydown conditions. The mixing is achieved by one or a combination of: (1) use of a containment vessel (13) having a gently sloping containment wall (22); (2) use of a containment vessel (13) whose inner radius (r.sub.v) is substantially larger than the outermost radius (r.sub.b) of the burners (14) used to produce the boule (19); and/or (3) maintaining the boule (19) at a sufficiently high temperature during laydown so that radial flow is achieved with a minimum head height of glass. Large blanks having high homogeneity can be made from such boules, e.g., blanks having diameters above 200 millimeters and .DELTA.n values of less than 0.25.times.10.sup.-6.

Abstract: The invention relates to a method of drying and sintering porous optical fiber preforms, especially those consisting of a solid glass core cane surrounded by a layer of cladding soot. After it is dried in a dehydrating atmosphere, the porous preform is heated to a presinter temperature just below that at which it would begin to rapidly densify. The various temperature holds and ramp rates are such that the preform is consolidated in a relatively short time without becoming cloudy or exhibiting other defects that would adversely affect the optical fiber drawn from the consolidated draw blank.

Abstract: A method of producing an elliptic core type polarization-maintaining optical fiber comprises the steps of providing a glass rod comprising a cladding glass layer around the periphery of a core glass layer, the cladding glass layer having a softening point higher than the softening point of the core glass layer, removing two side surface portions of the glass rod by machining along the axial direction of the glass rod to form a machined rod noncircular in cross section, outside depositing fine silica glass particles on the periphery of the machined rod, followed by sintering to provide a support glass layer having a softening point higher than the softening point of the cladding glass layer, and drawing the thus obtained glass rod body as an optical fiber preform. Since the portion for constituting the core of the optical fiber is formed by machining, the core is permitted to have a high ellipticity.

Abstract: Low attenuation, low dispersion of optical waveguides are provided by a process initiating with axial deposition of a high velocity-core soot stream impinging on a target at a high angle of incidence relative to the axis of rotation of the target. A core cylinder is built up axially by relative movement between the soot stream and target during deposition, the movement being non-constant in order to maintain a substantially constant diameter with a constant deposition rate. A cladding layer is then built up by deposition of soot radially on the core. Subsequent drying and sintering provides a vitreous preform which may be drawn directly into optical waveguides. Alternatively, the sintered product may be drawn down to smaller rods, which then are covered with further deposited soot cladding to a desired final thickness, and after further drying and sintering may be drawn to optical waveguides.

Abstract: A glass preform which is used for fabricating an optical fiber, has substantially no bubbles therein and contains sufficient amount of fluorine is produced by a method comprising steps of: forming a porous glass soot body from a glass-forming raw material, removing trapped gas and water from pores of the soot body by heating the soot body under pressure lower than several ten Torr. at a temperature at which the soot body is not vitrified, filling the pores of the soot body with a gas containing SiF.sub.

Abstract: Incidence of breakage in optical fiber drawn from sol-gel produced preforms is reduced by treatment of the still-porous glass by use of a chlorine-containing, oxygen-free gas mixture. Improved satisfaction of proof-rest requirements to at least 100 kpsi is assured by size reduction of unassimilated discrete particles in the fiber.

Abstract: Optical fiber drawn from preforms including sol-gel-derived glass is found to contain small refractory particles of the order of a micron in size. These particles initiate fiber breaks with the result that fiber may not meet proof-test tensile strength requirements. An effective separation method relies upon density and/or size difference from suspended sol particles for separation in the ungelled sol. A preferred separation procedure is centrifugation.

Abstract: A glass preform for an optical fiber is flame abrased with an oxyhydrogen flame while vertically suspending and rotating the glass preform and relatively moving one or both of the glass preform and the oxyhydrogen flame, whereby a surface of the glass preform is smoothened.

Abstract: A method for producing an optical fibre which has been treated with titanium dioxide to improve its corrosion resistance includes stretching an assembly consisting of an outer sleeve having engaged therein a bar which is partially or entirely made of synthetic silica. When treating said fibre, the outside of the coupling sleeve is coated, prior to assembling the components, with a deposit of vitrified synthetic silica containing titanium dioxide.