Abstract: A method for straightening an eccentric shaft (100, 501) by engaging fillets (201, 601) adjacent an element (101, 509) of the shaft with angled rollers (303, 703), rotating the shaft and selectively applying a compressive rolling force (301, 709) during only a portion of the rotation into the fillets (201, 601) of the shaft through the rollers (303, 703), which results in straightening the crankshaft (100).

Abstract: A method and apparatus are provided for rolling outer fillets of arcuately offset, split pin bearings on crankshafts with a pair of work rollers, each pair engaging and rolling a respective outer pin fillet. A backup roller is positioned opposite the pair of work rollers. The work rollers may be positioned above and below a centerline of the split pin, preferably about 90° apart. The work rollers can perform identical rolling operations at identical pressure and the work rollers and backup rollers are positioned to keep the adjacent tool heads in parallel planes during these rolling operations. Rolling arms carry the tool heads and stops are provided to keep rear portions of the tool arms in parallel planes against sideways forces. The work rollers and the backup roller may be mounted on the same tool arm and are movable relative to each to clamp or release a pin bearing.

Abstract: A pulley is made by fixing an edge of an opening of a plate by using a first upper mandrel ring installed at a lower end of a first supporting pin of a first forming device. A supporting block disposed around an upper end of a first spindle is rotated with the first spindle. An inner hub of the pulley is formed by inwardly pressing an upper surface of the plate against a first pressing roller to reduce the thickness of the plate while drawing the plate around a first mandrel ring. The plate is fixed to a second spindle of a second forming device, so the plate rotates with the second spindle. An outer hub is formed by pressing a convex bead toward the inner hub by using a fourth pressing roller and by drawing the outer hub.

Abstract: The invention relates to a deep rolling roller head (1) of a deep rolling tool for deep rolling radii or recesses (22) on the main and lifting bearing journals of crankshafts (21). Said deep rolling roller head is equipped with a housing (2) inside of which one or two laterally interspaced deep rolling rollers (4) are rotationally guided in a loose manner and with little play in two roller cages (5, 6). The roller cages (5, 6) are fastened to supports (15) on the face (3) of the housing (2) oriented toward the crankshaft (21). Said supports support the roller cages (5, 6) on their faces (10) oriented away from the deep rolling rollers (4) while laterally guiding them at the same time. The face (3) of the housing (2) oriented toward the crankshaft (21) is provided, on both ends thereof, with a projection (11, 12) for supporting each of the roller cages (5, 6).

Abstract: An apparatus for processing a drive shaft (11) for a vehicle, the drive shaft (11) having a longitudinal axis and first and second ends. There is provided a drive arrangement for coupling to the first end of the drive shaft and applying a rotatory force to the drive shaft (11). A second end support arrangement rotationally supports the drive shaft (11) at its second end. Also, a transaxial drive (35) for applying a transverse force in a direction transverse to the longitudinal axis of the drive shaft (11). The transaxial drive includes a transaxially displaceable roller arrangement for communicating with an outer surface of the drive shaft (11) in a region thereof intermediate of the drive arrangement and the support arrangement, via which the transverse force is applied. The transverse force has a magnitude sufficient to cause bending of the drive shaft (11) in the direction transverse to the longitudinal axis thereof as the drive shaft is rotated.

Abstract: A clamping device for key duplicating machine with dual pivoted joint comprising a pair of left and right symmetrical cross grooves formed on the front side of a substrate, and aligned one with the other, for securing a pair of left and right vises, in order to enable the same pair of vises to clamp different types of keys by turning and changing from one of the two confronting side edges of the vises to the other; and two pivoted joints provided on the back side of the substrate, for rotating the pair of left and right vises to a different angular position, and for effecting duplication of the different types of keys.

Abstract: A frangible telescopic propeller shaft includes an elongated hollow cylindrical body, a reduced diameter intermediate portion along a length of the body, and at least one spin-formed transition area between the intermediate portion and the body. The transition area includes a frangible feature wherein at least a part of the cylindrical body lies over the intermediate portion such that, in response to a sufficient axial force, the frangible feature fractures to telescope the body over the intermediate portion.

Abstract: The present invention includes a plurality of substantially similar deep rolling tools that are positionable radially about a workpiece. The plurality of tools is preferably oriented in a substantially coplanar fashion. At least one of the tools is movable relative to the other tools, thereby allowing delivery or removal of the workpiece, for example an automotive crankshaft, for deep rolling thereof.

Abstract: A rolling apparatus includes a pair of small rolling roller and a large rolling roller which hold a ring with the ring being sandwiched therebetween, and which roll the ring, and a tension roller; a temperature sensor which measures a temperature of the ring before rolling; a storing portion which stores, in advance, a relation between the temperature of the ring and a temperature correction coefficient for correcting a condition for rolling; and a controller which changes the condition for rolling based on the measured temperature of the ring and the stored relation so as to perform rolling processing.

Abstract: In ventilation and air-conditioning technology, so-called spiral pipes have to be joined together in a tightly sealed manner at widely differing angles, which is generally carried out by segment bends and pipe sections. An improved, durable seal of folded-seam connections is achieved by a flange-like double fold which is arranged at a first pipe end and which is surrounded on the outside at least in part with positive locking and with a continuous metal seal, by a second double fold at the second pipe end.

Abstract: The present invention provides a plug-in lower tool for a deep rolling apparatus. The tool includes a housing having a recessed region that defines a seat for removable mounting of the tool and a passage in communication with the seat. The tool includes a reciprocable member engageable with the tool to removably support the same in the seat.

Abstract: The invention relates to a deep-rolling roller head (1) of a deep rolling tool with deep-rolling rollers (2) that are rotatably mounted in roller cages (3) and are at a distance (4) from the center (5) of the underside (6) of the housing (7) of the deep-rolling roller head (1) and are supported on the front (8) at the end of the long leg (9) of two L-shaped holding devices (11) that can be adjusted and fixed in the direction of the center (5). A first screw (13) enters an oblong hole (12) in each long leg (9) to hold the L-shaped holding device (11) on the underside of the housing (7) while a second screw (14) passes through a bore (15) in each short leg (10 and enters a bore (26) in the adjoining front (21) of the housing (7), being provided in order to adjust the precise position of the roller cage (3) relative to the center (5).

Abstract: The invention relates to a deep-rolling roller head (1) of a deep-rolling tool for the deep rolling of radii or undercuts (22) on the main and stroke journals of crankshafts (21), with a housing (2) in which one or two deep-rolling rollers are tracked with little clearance and are loosely rotatable in a roller cage (5) at a lateral distance from each other. The roller cage (5) is attached to underside (3) of the housing (2) towards the crankshaft (21) by means of pins (15) which support the roller cage (5) on its face (10) away from the deep-rolling rollers (4) and at the same time track them laterally. The housing (2) is provided with a projection (11, 12) for the support of the roller cage (5) on either end of its underside (3) towards the crankshaft (21). Pins (15) serving as fastening and tracking elements of the roller cage (5) are provided and engage the roller cage (5).

Abstract: The present invention provides an apparatus for deep rolling an elongate workpiece such as a crankshaft or a camshaft. the apparatus includes upper and lower tools. At least one of the upper and lower tools includes a tool housing with a shaft extending therein. A roller is arranged about the shaft and rotatively supported thereon. At least one work roll rotates against the shaft, and is retained by first and second cage members secured to the housing.

Abstract: The present invention relates to a sheet metal member having an annular peripheral wall and a method of thickening an annular peripheral wall of the sheet metal member. The thickness of the annular peripheral wall is increased to be 2 or more times or 3 or more times that of a base plate. Teeth for a timing toothed belt, a gear, or the like are cut in the annular peripheral wall which is thickened in this way. In the method of thickening an annular peripheral wall of the present invention, a base plate integrally having a flange-shaped portion is held between a circular bottom pattern tool and a circular top pattern tool, the flange-shaped portion which projects outwardly and the circular top pattern tool is sequentially pressed in a radially inward direction by annular forming faces of circular rollers of plural kinds, thereby thickening the flange-shaped portion. The flange-shaped portion is then formed into a cylindrical shape which is concentric with the base plate.

Abstract: The two-piece upper work tool 20 includes a first body member 22 and a second body member 24 which are generally mirror images of each other. The body members 22, 24 include a plurality of orifices 28 therethrough. One of the body members 22 includes a plurality of elongated slots 26 with a circular shape at one end thereof. The other body member 24 has a plurality of fasteners, posts or dowels 30 extending from a surface thereof which interact and mate with the elongated slots 26 on the opposite body member 22. The body members 22, 24 include a rectangular shaped recess 32 on one end thereof and also include a plurality of pockets or cavities on inner surfaces thereof. One of the pockets includes a diameter for a back-up roller generally encompassing 360° except for a very small top portion thereof.

Abstract: The present invention relates to the deep rolling apparatus (8) of a deep rolling machine 1 for crankshafts (3) in which two arms (9, 10) across from each other support a deep rolling head (13) or a support roller head (14). The support roller head (14) has two support rollers (21, 22) with parallel axes and the deep rolling head (13) has two work rollers (23, 24) entering the radii or fillets of the main bearing or crank pin journals or journals of the crankshafts (3). In one embodiment of the deep rolling apparatus (8) in scissor-like construction an axial guide roller (27) is provided on the deep rolling head (13) and is centered relative to the deep rolling head (13), its axis of rotation being perpendicular to the axis of rotation of the crankshaft (3). The axial guide roller (27) has a diameter that is slightly smaller than the distance between two oil collars (25, 26) of a main crank pin journal (5) of the crankshaft.

Abstract: In a peripheral length adjusting apparatus and a peripheral length adjusting method for an endless metallic ring, an endless metallic ring is wound on plural rollers, and an interval between the plural rollers is enlarged such that the endless metallic ring is stretched while the plural rollers are rotated, whereby the endless metallic ring is plastically deformed and a peripheral length of the endless metallic ring is adjusted to a target peripheral length.

Abstract: The invention pertains to a method for deep-rolling radii or fillets (2) at the transition between the bearing journals (3) and the adjacent flange (4) of a bearing point of a crankshaft (1) with the aid of deep-rolling cylinders. The deep-rolling cylinders are pressed into the radius or the fillet (2) of the transition with a deep-rolling force until a predetermined roll-down depth (10) is reached while the crankshaft (1) is turned. The transition is initially deep-rolled with a first deep-rolling cylinder, the radius (6) of which has an osculating ratio between 1 and 0.85 referred to the radius of the transition or the fillet (2), namely with a first deep-rolling force that produces a maximum internal compressive stress (7) in the transition at a depth between 1 and 2 mm below the deep-rolled surface (8).

Abstract: A cold rolling method and apparatus for forming an annular workpiece (10) with an outer surface (11) having a given contour and an inner surface (12) having a given contour, starting from an annular blank. A rotatable forming mandrel (21) has a working surface (21a) with a contour corresponding to that of inner surface (12) to be formed. A forming die (51) has a cavity (52) with an inner working surface (53) in form of a surface of revolution corresponding to the outer surface (11) to be formed.

Abstract: A reforming assembly for simultaneously reforming and reprofiling a bottom portion of a metallic container is provided. The reforming assembly generally includes a roller block having a pair of reform rollers and two pairs of outside reprofile rollers. A biasing means is operably interconnected to the reform rollers, such that the reform rollers extend to contact the inner surface of the bottom portion of the container when contacted by the bottom portion of the container. The outside reprofile rollers engage with an outer surface of the bottom portion of the container. The container reforming assembly is rotated, while maintaining the container body in a static non-rotating position, to create an internal can profile on the inner surface by the pair of reform rollers, and an external can profile on the outer surface by the outside reprofile rollers.

Abstract: A metal ring loading and unloading apparatus is capable of loading and unloading a metal ring quickly and highly accurately for increased efficiency. The metal ring loading and unloading apparatus has a moving unit 41 slidably movable along a rail 48 which extends from a loaded ring placement unit 8 to an unloaded ring placement unit 11. On the moving unit 41, there are mounted a loaded ring delivering unit 9 for holding and delivering a metal ring W on the loaded ring placement unit 8 and an unloaded ring delivering unit 10 for removing the metal ring W from support rollers 3, 4 and delivering the metal ring W to the unloaded ring placement unit 11. The loaded ring placement unit 8 has a pressing unit for radially pressing the metal ring W to deform the metal ring W into a substantially elliptical shape. The loaded ring delivering unit 9 has a loaded ring gripping unit 26 for gripping the metal ring W deformed by the pressing unit.

Abstract: There is provided a new and improved apparatus and method for rolling workpieces such as crankshafts. The apparatus has first and second rolling heads mounted at spaced positions along a common rolling arm to receive a crankshaft bearing therebetween which can then be shifted relative to one another along the common rolling arm to close the heads or rolling tools for clamping onto the workpiece. The in-line clamping action and force provided by the tools on the rolling arm are created by actuation of a tall, thin cylinder assembly including a number of aligned individual cylinders sized to keep the width of the cylinder assembly to a minimum so that all of the rolling arms can likewise be of a thin construction pivotally mounted on one side of the crankshaft and axially spaced according to the crankshaft bearing spacing for rolling all of the bearings in a single rolling operation.

Abstract: In a method of making a rotation-symmetrical gear member, an outer edge of a circular blank is shaped to form a concentric thickened area which extends in axial direction to thereby realize a ring structure. A remaining area of the circular blank is then shaped into a cap-like structure through application of compressive forces by means of a pressure roller such that the ring structure adjoins a sidewall of the cap structure and projects outwardly in radial direction. The ring is then formed with outer teeth in opposition to the sidewall.

Abstract: A pulley is made by fixing an edge of an opening of a plate by using a first upper mandrel ring installed at a lower end of a first supporting pin of a first forming device. A supporting block is disposed around an upper end of a first spindle and is rotated with the first spindle. An inner nub is formed by inwardly pressing an upper surface of the plate against a first pressing roller to reduce the thickness of the plate while drawing the plate around a first upper mandrel ring. The plate is fixed to a second spindle of a second forming device, so the plate rotates with the second spindle. An outer hub is formed by pressing a convex bead toward the inner hub by using a fourth pressing roller and by drawing the outer hub.

Abstract: An apparatus for correcting the circumferential length of a metal ring has a drive roller 2 and a driven roller 3 positionable closely to each other for training a metal ring W therearound, and a correcting roller 4 disposed between the drive roller 2 and the driven roller 3. The apparatus also has a first displacement applying unit for displacing the drive roller 2 and the driven roller 3 away from each other when the metal ring W is trained around the drive roller 2, the driven roller 3, and the correcting roller 4.

Abstract: A rolling apparatus is capable of rolling a metal ring to an accurate circumferential length and preventing the metal ring from dropping off. The rolling apparatus includes a metal ring support assembly having tension rollers 2a, 2b for supporting a metal ring W, a rolling roller 5 for rolling the metal ring W, a rolling assembly for pressing the rolling roller 5 against the metal ring W, a tension applying assembly having a tension cylinder 23 engaging tension roller support members 8, 10, 25, on which one of the tension rollers 2b is rotatably supported, for displacing the tension roller 2b to apply tension to the metal ring W, and a rolling processing completing assembly 27 for detecting a completion of rolling of the metal ring W and inactivating the rolling assembly and the tension applying assembly. The rolling assembly has a first resilient member 18 interposed between the rolling cylinder 14 and its piston rod 15.

Abstract: A reforming assembly for simultaneously reforming and reprofiling a bottom portion of a metallic container is provided. The reforming assembly generally includes a roller block having a pair of reform rollers and two pairs of outside reprofile rollers. A biasing means is operably interconnected to the reform rollers, such that the reform rollers extend to contact the inner surface of the bottom portion of the container when contacted by the bottom portion of the container. The outside reprofile rollers engage with an outer surface of the bottom portion of the container. The container reforming assembly is rotated, while maintaining the container body in a static non-rotating position, to create an internal can profile on the inner surface by the pair of reform rollers, and an external can profile on the outer surface by the outside reprofile rollers.

Abstract: The invention pertains to a method for deep-rolling radii or fillets (2) at the transition between the bearing journals (3) and the adjacent flange (4) of a bearing point of a crankshaft (1) with the aid of deep-rolling cylinders. The deep-rolling cylinders are pressed into the radius or the fillet (2) of the transition with a deep-rolling force until a predetermined roll-down depth (10) is reached while the crankshaft (1) is turned. The transition is initially deep-rolled with a first deep-rolling cylinder, the radius (6) of which has an osculating ratio between 1 and 0.85 referred to the radius of the transition or the fillet (2), namely with a first deep-rolling force that produces a maximum internal compressive stress (7) in the transition at a depth between 1 and 2 mm below the deep-rolled surface (8).

Abstract: The present invention includes a plurality of substantially similar deep rolling tools that are positionable radially about a workpiece. The plurality of tools is preferably oriented in a substantially coplanar fashion. At least one of the tools is movable relative to the other tools, thereby allowing delivery or removal of the workpiece, for example an automotive crankshaft, for deep rolling thereof.

Abstract: An apparatus for processing a drive shaft (11) for a vehicle, the drive shaft (11) having a longitudinal axis and first and second ends. There is provided a drive arrangement for coupling to the first end of the drive shaft and applying a rotatory force to the drive shaft (11). A second end support arrangement rotationally supports the drive shaft (11) at its second end. Also, a transaxial drive (35) for applying a transverse force in a direction transverse to the longitudinal axis of the drive shaft (11). The transaxial drive includes a transaxialy displaceable roller arrangement for communicating with an outer surface of the drive shaft (11) in a region thereof intermediate of the drive arrangement and the support arrangement, via which the transverse force is applied. The transverse force has a magnitude sufficient to cause bending of the drive shaft (11) in the direction transverse to the longitudinal axis thereof as the drive shaft is rotated.

Abstract: The present invention provides an apparatus for deep rolling an elongate workpiece such as a crankshaft or a camshaft. the apparatus includes upper and lower tools. At least one of the upper and lower tools includes a tool housing with a shaft extending therein. A roller is arranged about the shaft and rotatively supported thereon. At least one work roll rotates against the shaft, and is retained by first and second cage members secured to the housing.

Abstract: The two-piece upper work tool 20 includes a first body member 22 and a second body member 24 which are generally mirror images of each other. The body members 22, 24 include a plurality of orifices 28 therethrough. One of the body members 22 includes a plurality of elongated slots 26 with a circular shape at one end thereof. The other body member 24 has a plurality of fasteners, posts or dowels 30 extending from a surface thereof which interact and mate with the elongated slots 26 on the opposite body member 22. The body members 22, 24 include a rectangular shaped recess 32 on one end thereof and also include a plurality of pockets or cavities on inner surfaces thereof. One of the pockets includes a diameter for a back-up roller generally encompassing 360° except for a very small top portion thereof.

Abstract: An apparatus and method are provided for roll hardening of crankshafts having split-pin bearings without requiring multiple rolling stages or operations therefor. The apparatus and method herein utilize a single tool unit that varies the rolling pressure on the fillets on either side of one of the split-pin bearings such that the areas needing strengthening are simultaneously rolled with a higher pressure than those areas at which bending of fence walls between adjacent bearings can occur with high pressure rolling, despite their arcuately offset orientation relative to each other. The tool unit has a pair of rollers rotatively housed at predetermined positions so that, when engaged against the opposite fillets of a bearing, they will be at arcuately offset or spaced positions from each other about the bearing.

Abstract: A method for manufacturing a mirror surface tube for a photosensitive drum of a copying machine or the like, by which an external surface of an aluminium or aluminium alloy tube can be mirror-processed with high accuracy without surface defects, and in such a way that good quality required for a photosensitive drum is ensured and dimension accuracy, such as roundness, and production yield is improved involves a first step in which an aluminium or aluminium alloy tube, finished in a predetermined shape and dimension with surface roughness of 10 microns or less, is processed by a centerless grinding process. Then, in a second step, a grinding process is performed using an electrolytic integrated polishing apparatus including a tool electrode mechanism having an elastic grindstone so as to make a mirror surface tube having the surface roughness of 2.0 microns or less. Further, preferably, in a third stage, a roller burnishing process is performed to finish the tube to a surface roughness of 0.5 microns or less.

Abstract: The fixed roll apparatus (8) of a fixed roll machine (1) for crankshafts (3) is constructed scissors-fashion. Two pivotable scissor arms (9 and 10) disposed opposite one another each bear a fixed roll head (13) and a support roll head (14) respectively. The support roll head (14) has two axis-parallel support rolls whose axes of rotation lie in a common plane. The support roll head (14) also has an axial guide roll which is disposed in front of the support rolls in the pivoting direction (35) for closure and whose axis of rotation is perpendicular to the axis of rotation of the crankshaft (3) and lies in a plane which forms an acute angle with the common plane of the axis of rotation of the support rolls, its diameter being larger than the width of the support roll head (14) and slightly smaller than the spacing of the adjacent oil collars of a main bearing pin or a connecting rod bearing pin.

Abstract: An apparatus and method are provided for roll hardening of crankshafts having split-pin bearings without requiring multiple rolling stages or operations therefor. The apparatus and method herein utilize a single tool unit that varies the rolling pressure on the fillets on either side of one of the split-pin bearings such that the areas needing strengthening are simultaneously rolled with a higher pressure than those areas at which bending of fence walls between adjacent bearings can occur with high pressure rolling, despite their arcuately offset orientation relative to each other. The tool unit has a pair of rollers rotatively housed at predetermined positions so that, when engaged against the opposite fillets of a bearing, they will be at arcuately offset or spaced positions from each other about the bearing.

Abstract: An apparatus (5) for the deep rolling of recesses (4) and radii of crankshafts (1). The deep rolling is accomplished with the aid of deep-rolling rollers (8) which, during revolution of the crankshaft (1), penetrate into the recesses (4) or radii of the crankshaft (1) under application of a deep-rolling force and at an angle of approximately 35° and bring about a deformation in the crankshaft (1) itself. According to the invention, the depth of penetration of the deep-rolling rollers (8) in the crankshaft (1) is measured in the radial direction and the magnitude of the deep-rolling force is regulated as a function of the measured penetration depth in such a fashion that in the course of at least one revolution of the crankshaft (1) a plastic deformation corresponding to a predefined rolling depth is obtained at least at one of the two recesses (4) or radii of a relevant journal bearing (2) after the deep rolling.

Abstract: The present invention relates to apparatus and process for roll forming a fillet at the juncture of the shank and head of a pin type fastener. The process and apparatus can be preset to perform the fillet rolling at selected parameters and to monitor the parameters for providing parts with uniformly rolled fillets.

Abstract: The present invention relates to apparatus and process for roll forming a fillet at the juncture of the shank and head of a pin type fastener. The process and apparatus can be preset to perform the fillet rolling at selected parameters and to monitor the parameters for providing parts with uniformly rolled fillets.

Abstract: In a method of reshaping a tube, an apparatus is used which has a roller nip for rotating the tube, and a shaping roller assembly for altering the cross-section of the tube, for instance from round to oval.

Abstract: The invention relates to a device for fixed-rolling radii or recesses on main (1, 2, 3, 4, 5) or connecting rod bearings (1′, 2′, 3′, 4′) of crankshafts (6) by means of fixed rollers and supporting rollers on the respective main (1, 2, 3, 4, 5) or connecting rod bearings (1′, 2′, 3′, 4′) to support the rolling force exerted on the crankshaft (6) by the fixed rollers. A device is provided for applying an additional external load (12) in the direction of the load on the crankshaft (6) that arises during operation while fixed-rolling the radii or recesses.

Abstract: A roll-hardening machine for crankshafts with hard-rolling tools (2) which each have a hard-rolling roller head (1) and a counter-support roller that are each detachably attached to the ends (17) of appropriate scissors arms (3) by means of two clamping blocks (15) wherein respectively a first of the two clamping blocks (15) is positioned on the front surface (16) of the end (17) of the scissor arm (3) and the second clamping block is located at a right angle to the first (15) on the side surface (16) of this same scissor arm (3) on the tool side, characterized in that the first clamping block (15) is supported on the front surface (16) at the end (17) of the respective scissors arm (3) such that it can slide in the direction of the appropriate hard-rolling tool (1), the hard-rolling roller head (1) is supported moveably at the location of the second clamping block on the scissors arm (3), by having guide grooves on its front surfaces facing the scissors arm (3), wherein prismatic blocks of the scissors arm (

Abstract: On a hard-rolling machine (41) for crankshafts (1) there is provided a plurality of measuring probes (4) corresponding to the number of main bearings (3) to be measured, which are arranged on a measuring-probe bridge (6) with the mutual spacing (5). The measuring-probe bridge (6) is detachably connected via quick couplings to the free ends of swivel arms wherein as cable connection between the measuring probes (4) and an evaluation device there is provided a detachable cable plug which connects each measuring probe (4) to the evaluation device. The measuring-probe bridge (6) can be removed from the hard-rolling machine (41) together with the cable plug and then re-attached thereto, depending on which type of crankshaft (1) is to be hard-rolled.

Abstract: This invention concerns a device used to set up work rollers in the work roller head of the deep rolling tool of a deep rolling unit designed to deep-roll grooves or radii that limit the journals of crankshafts in the axial direction. A guide roller for the work rollers is supported inside the work roller head and rotates freely about a rotation axis. Support and lateral guidance of the work rollers are provided by roller cages. The roller cages are attached to the housing of the work roller head by means of L-shaped brackets. The device is equipped with a receptacle for the work roller head corresponding to the receptacle in the deep rolling unit. A primary V-block contacting the circumference of the guide roller, as well as a secondary double-V-block contacting the free circumference of the work rollers from the outside, all cooperate with a measuring device with the help of which the position of the work rollers within the work roller head can be adjusted and checked.

Abstract: A forming or re-rounding machine has opposed inner and outer hydraulic ram sets each carried in a housing with rollers. The ram set housings are movably mounted onto an I-beam frame connected by hydraulic cylinders. The frame supports a can or shell for rotation of the surface to position a region for forming or reforming between the hydraulic ram sets. Each ram set has a hydraulic cylinder for advancing a re-forming tool on either the inside or outside of the can or shell to reform the selected region. The I-beam hydraulic cylinders are allowed to compress when the can or shell is positioned for forming or reforming and help prevent flexing of the can or shell outside the selected region.

Abstract: A tool is provided having two deep rolling work rollers (2) made of a hard material which, for the deep rolling of grooves in crankshaft journals or crank pins, are arranged at a first mutual distance that corresponds to the specific width of the journals. Each of the work rollers (2) is supported to float in a pocket-shaped recess (14) provided in a cage (4), in accordance with the first distance. The cage (4) consists of a material which, compared to the material of the work rollers (2), has a lower degree of hardness but superior sliding characteristics. The cage (4) is located at the extreme end of the long leg (5) of an L-shaped tool holder (6), and has a second distance (8) to a second cage for support of the same work rollers (2).

Abstract: The disclosed method produces a spline-grooved cylindrical member, e.g. torque converter front cover, including a cylindrical portion having a target wall thickness t2, from a plate blank having a plate thickness t1. An outer peripheral portion of a disc-shaped blank is plastically deformed by pressing it against a mandrel with the concave peripheral edge of a thickness-increasing roller, so that a thick wall portion, of a thickness greater than the plate thickness t1 of the blank, is formed in the cylindrical portion. The thick wall portion is then pressed against the mandrel by forming rollers to form spline grooves therein. Thus, the other portions of the product have a wall thickness which is not unnecessarily increased. In this manner, the wall thickness t2 of the cylindrical portion is not entirely dictated by the wall thickness t1 of the blank material.

Abstract: The present invention provides an internally-toothed member of reduced size and enhanced quality, durability and productivity in manufacture. This internally-toothed member has a first cylinder portion and a second cylinder portion which is larger in diameter than the first cylinder portion. First and second internal teeth are formed to protrude radially inwardly from inner peripheral surfaces of the first and second cylinder portions respectively. Because a meshing portion can be formed as second internal teeth protruding from an inner periphery of the second cylinder portion, the diameter of the internally-toothed member is relatively small. Because the area between the second internal teeth and a concave portion and the concave portion itself do not decrease in thickness during formation of the second internal teeth, it is possible to prevent cracking and to thereby enhance durability of the internally-toothed member.

Abstract: A method of forming a cylindrical portion of a sheet metal member having a center hole, according to the present invention, comprises the steps of holding a sheet metal material having a boss portion between rotating dies, rotating the sheet metal material with the rotating dies, and pressing a cylindrical portion formed at an outer periphery of the base plate of the sheet metal material by means of a forming roller, thereby forming the cylindrical portion.