Abstract: A coiling device that includes a coiler (1) having a coiling mandrel (3) for coiling a metal strip, and a coiling swing arm (4) having front and a rear pressure rollers (5, 6) and a deflection plate (7). A swing arm drive (8) lines up the coiling swing arm (4) with the coiling mandrel (3) and is driven away from the coiling mandrel (3). An upper duct flap (9) upstream of the coiler (1) in the feed direction (x) guides the metal strip (2). A flap drive (10) positions the upper duct flap (9) such that, when the coiling swing arm (4) is lined up with the coiling mandrel (3), the upper duct flap is arranged between the coiling mandrel (3) and the front pressure roller (5) of the coiling swing arm (4) or is arranged upstream of the front pressure roller (5) of the coiling swing arm (4).

Abstract: A reversing reel includes a rotor, on which a reel mandrel with a rotary drive for winding strip into a coil is eccentrically arranged. A driven mandrel support device includes a mandrel support that has a bearing head for supporting a free end of the reel mandrel. The bearing head is movable with the reel mandrel when the reel mandrel is transferred from an initial-winding position into a final-winding position. The mandrel support is a first piston-cylinder arrangement, and the mandrel support is supported in a pivotable manner via a mandrel-support bearing on a slide that is movable tangentially to a circular path of the reel mandrel. The inclination of the mandrel support and the position of the bearing head are adjustable such that the mandrel support is oriented in accordance with a resultant force from the weight force of the coil and the tensile force on the strip.

Abstract: A powered bending tool comprises a portable drive housing including a handle and having a powered drive gear. A bracket is secured to the housing defining a pivot connection spaced from the drive gear. A driven gear is pivotally connected to the bracket at the pivot connection and operatively engages the drive gear. A center guide is connected to the bracket at the pivot connection. A support is operatively connected to the bracket at one side of and spaced from the pivot connection. An arm has a near end pivotally connected to the bracket at the pivot connection and a distal end having an arm guide at another side of the pivot connection relative to the guide. The arm is selectively engeagable by the driven gear to be rotated therewith. In use, a rod is positioned below the center guide and above the arm guide and a support, and the drive gear drives the driven gear to pivot the arm so that the arm guide deforms the rod as it engages the center guide at a bend point.

Abstract: The invention relates to a bending machine for the production of bent profile sections, in particular for exchanger tubes, including a frame on which an articulated arm is mounted consisting of a rotatably fixed arm capable moving along a transverse axis of movement, and a rotary arm supported by a rotary shaft and having a means for attaching a clamping jaw, a means for mounting either a freely rotating roller or a clamping shape rotatably secured about said rotary shaft on the rotary shaft of the articulated arm, driving rollers distributed in two series and positioned on either side of a bending axis, and a means for actuating said driving rollers for synchronously rotating the latter.

Abstract: A method is provided for setting up a tube bender having a bend die, a clamp die, a pressure die and a wiper die. The method includes providing a test-piece having an outer surface defined by a length and a substantially round cross-section. The method also includes arranging the pressure die, the clamp die, and the wiper die relative to each other in the tube bender, and arranging the test-piece relative to the pressure die, the clamp die, and the wiper die. The method further includes applying a force by the tube bender to clamp the test-piece, and determining whether the applied force is within a predetermined range of forces. Additionally, the method includes adjusting the arrangement of at least one of the pressure die, the clamp die, and the wiper die to apply a force to the test-piece that is within the predetermined range of forces.

Abstract: A pipe bending machine has a stiff-back which is driven by a pivoting wedge. A linkage applies force from the actuator to the wedge in a direction parallel to a longitudinal axis of the stiff-back. The stiff-back pivots on a first fulcrum and the wedge slides on a bed which pivots on a second fulcrum. The actuator drives the wedge between the stiff-back and the bed to rotate the stiff-back at the first fulcrum and bend the pipe seated in the stiff-back against the pipe bending face of a die. The conversion of the longitudinal force applied to the wedge into a transverse force applied to the stiff-back provides a significant mechanical advantage which varies directionally as the stiff-back rotates about its fulcrum to maintain a constant force on the stiff-back.

Abstract: A bending assembly for extruded, stock material specifically including elongated channel stock initially supported on a mandrel in an operative position relative to a forming assembly which includes a movable section and a fixed section. The movable section includes a forming channel disposed about a periphery thereof and having a predetermined curved configuration corresponding to the intended curve of the stock material to be bent. Cooperative placement and structuring of the movable and fixed sections continuously force the stock material into the forming channel and along the length thereof upon travel of the movable section through a forming cycle. A locking assembly is structured to secure the stock material to the movable section, such that the stock material moves relative to the both the movable and fixed sections and with the movable section during the forming cycle. A brace assembly is mounted interiorly of the stock material in order to prevent unwanted deformation thereof.

Abstract: A method is provided for setting up a tube bender having a bend die, a clamp die, a pressure die and a wiper die. The method includes providing a test-piece having an outer surface defined by a length and a substantially round cross-section. The method also includes arranging the pressure die, the clamp die, and the wiper die relative to each other in the tube bender, and arranging the test-piece relative to the pressure die, the clamp die, and the wiper die. The method further includes applying a force by the tube bender to clamp the test-piece, and determining whether the applied force is within a predetermined range of forces. Additionally, the method includes adjusting the arrangement of at least one of the pressure die, the clamp die, and the wiper die to apply a force to the test-piece that is within the predetermined range of forces.

Abstract: The present invention is a wiper die assembly that combines the performance of a solid-body wiper die with the economy of a inserted wiper die for high-pressure rotary-draw tube-bending. The key features of the present invention are: [1] A wiper insert attached to the wiper holder by a mechanical means that retains the bore of the insert as a smooth, uninterrupted working surface, and [2] radius face support shoe attached to the wiper holder that can be adjusted to support and stabilize the entire wiper assembly against the cavity of the bend die.

Abstract: Apparatus for bending stock to an acute angle. A hydraulic cylinder with a ram extendable under hydraulic pressure provides the bending power. The ram automatically retracts from an extended position when hydraulic pressure is removed. One end of an apparatus supporting arm consists of a slide bar. The slide bar end of the arm is secured to a support with the opposite end pivotably mounting a forming die and a lever. The lever pivotably mounts a forming roller. The lever carries the forming roller around the die and bend stock secured to the die around the die. A slide is slideably attached to the slide bar. The cylinder and ram are pivotably attached extending between the slide and the lever.

Abstract: A bending machine with a controlled-return bending die includes a matrix (2) mounted around a spindle (3) having an axis y, a bend arm (4) being able to turn around on the same axis y, and a vice (5) adapted to clamp a section of a workpiece to be bent. A driving element causes the bend arm (4) and the matrix (2), both being connected together by the vice (5), to rotate around the axis y for a set angle from a start position, and a workpiece bending operation is performed for a workpiece section corresponding to the angle. The bend arm (4) carries on itself a controlled return element able to return the matrix (2) to its start position at the end of workpiece bending operation.

Abstract: A pipe bending machine has a moving mold mechanism, which includes two mold seats positioned one above other, and pressing wheels on each mold seat to work with corresponding bending wheels of fixed molds of the machine; the mold seats are moved by means of a rotating power source whose motion is transmitted by means of a roller, which has spiral grooves; each mold seat has a sliding element secured thereto, and a guide post slidable on the sliding element and passing into a corresponding spiral grooves; guiding mechanisms are interposed between the mold seats and the fixed molds for allowing the mold seats to move up and down along a sloping path; when the rotating power source rotates the roller, both the mold seats will move forwards and backwards in crossing directions respectively as well as upwards and downwards in a sloping path respectively.

Abstract: A machine for terminating wire assemblies comprising: a means for holding a wire assembly; a linear movement means for moving said means for holding between a first area and a second area; an insertion head; and, a means for dislodging; wherein, after a wire assembly is loaded into the means for holding a wire assembly, the means for holding a wire assembly is moved by the linear moving means from the first area to the second area for assembly termination by the insertion head; and, following termination, the assembly is at least partially unseated from the means for holding a wire assembly by the means for dislodging.

Abstract: Apparatus and method for producing bends in tubes, including a bending die assembly having a fixed die section that is rigidly mounted to a support member and at least one a movable die section that is movable relative to the fixed section. When used to make “wrinkle” bends the die assembly includes a pair of moveable die section that are moveable relative to the fixed die section and relative to each other along a predetermined path. The movable die section or sections are supported for movement in a common plane and include camming pins engageable with slots formed in the support member, such that the engagement of the pins with the associated slots define paths of movement for the die sections. When used to make “wrinkle” bends, the fixed die section and movable die sections define wrinkle receiving recesses.

Abstract: A transmission shaft of a movable arm of a pipe bender comprises a main shaft, a sun gear ring and a central gear shaft. The main shaft has an upper end fixedly connected to the movable arm, and has several planet gears received therein; the planet gears each communicates with a corresponding one of side openings of the main shaft. The sun gear ring is located around, and engages the planet gears, and is fixed to a fixed arm of the pipe bender. The central gear shaft has an upper end gear portion passed into the main shaft, and engaging the planet gears. A lower end of the central gear shaft is connected to a power source. Thus, the main shaft can turn to move the movable arm when the central gear shaft is turned because the sun gear ring is fixed. The dimensions of the gears do not have to be increased to increase the torque because of the present structure.

Abstract: A tube bending machine having a rotatable bend die, a pressure die, a clamp die, an actuator and a controller. A clamp assembly holds the clamp die and includes a base, a clamp die holder which is spring biased away from and slideably engageable with the base. A spacer is also attached to the base and is moveable between positions. A gear rotatably mounted to the base is attached to a first and second cam by a shaft and the gear moves on a rack. The first cam is followed by a cam follower which moves to allow the spacer to change positions. The clamp die holder may move toward the housing in case the clamp die engages an obstruction, thus avoiding damage or injury to the obstruction. A second position of the spacer substantially blocks the space between the clamp die holder and the base, thus making a substantially rigid connection between them. The second position is used during the tube bending process.

Abstract: An apparatus for bending and cutting metal tubing includes a support base and a number of components attached thereto. A bend die is rotatably attached to the support base, and is pivotally movable about a pivot axis. The bend die has a tube-receiving peripheral groove, and a first blade guide slot formed therein to receive a first portion of a blade therein. The apparatus also includes a pressure die which is movably attached to the support base, including a reciprocally movable first pressure applicator, and a follower slide which is slidably attached to the first pressure applicator. The follower slide clamps against a portion of tubing, substantially opposite the bend die. The follower slide also has a second blade guide slot formed therein, to recieve a second portion of the blade. The apparatus further includes a movable bend arm assembly for contacting and bending a tubing workpiece against the bend die. A blade holder is attached to the support base for holding and supporting a blade.

Abstract: A substantially rectangular metal blank (18) is formed about a mandrel (14) to provide a slightly open shell (28) having a pair of axially extending lips (20c, 20t) separated by a distance sufficient to permit a prewound spool (10) and its film leader or other product to be inserted axially into the shell prior to closing the shell about the spool or other product.

Abstract: A tube bending apparatus, comprising a tube holding mechanism; a first head member for substantially preventing lateral movement of a first portion of the tube; a unit for translating the tube along its longitudinal axis so as to be substantially adjacent the first head member; a unit for rotating the tube about its longitudinal axis; a bend arm member which is pivotally connected to the first head member; a drive mechanism for rotating the bend arm member so as to contact the tube for bending thereof; and wherein the drive mechanism comprises an electric motor and associated gearing for directly coupling the motor to the bend arm member.

Abstract: A hydraulic device provided with a plurality of hydraulic actuators directly connected to a hydraulic pump for control. A hydraulic pump is operable in both rotational directions when the electric motor is rotated forwards and in reverse. Ports of each hydraulic actuator are connected via a connecting line in parallel with ports of the hydraulic pump. A plurality of electromagnetic valves are provided in the connecting lines to the hydraulic actuators. By opening or closing each electromagnetic valve, the operation of the associated hydraulic actuator is controlled. The operation direction of each hydraulic actuator is controlled by rotating the electric motor clockwise or counterclockwise. Further, a position sensor is provided for detecting displacement of the specified hydraulic actuator and the electric motor is controlled based on a signal transmitted from the position sensor.

Abstract: For the advance of the slide rail of a pipe bending machine, a hydraulic cylinder (22) is provided. The pressures (P1,P2) on both sides of the piston (23) of the cylinder (22) are detected, and from these pressures, the actual value of the advance force (F) is calculated. A set value generator (49) generates the set value (Fs) of the advance force in dependence on the respective rotational angle (.alpha.) of the bending template. A controller (48) controls a throttle valve (42) such that the actual value (Fi) follows the set value (Fs). Thus, a power control of the slide rail advance is effected.

Abstract: A bending machine for elongate workpieces, particularly a pipe bending machine, comprises a clamping jaw (18) for clamping the workpiece (14) to be bent. During the bending process, this clamping jaw (18) is advanced by a hydraulic piston-cylinder unit (24), the advance force being controlled to a predetermined value. In this manner, the workpiece (14) is subjected to a pressure bending process of high quality.

Abstract: A plate rolling apparatus, for rolling a plate to form a pipe which may be tapered, a gripper rib (14) on the mandrel (11) for receiving the edge of a flat plate. The mandrel (11) being mounted between support frame ends (24, 25) and on a single pressure roller (15) mounted beneath the mandrel (11) and adapted to contact the surface of the plate and apply a squeezing force against the plate and mandrel (11) during a rolling operation, the pressure roll (15) being laterally movable relative to the center-line of the mandrel depending upon the location of the gripper rib (14) in the region of the roller (15) so as not to foul the gripper rib (14) yet applying said squeezing force to said plate as required. A mandrel (11) having an adjustable taper angle is disclosed as an adjustable mandrel support member (2, 25) and mandrel journal (26) to accommodate variable mandrel diameters and angles or taper.

Abstract: An improved tube rotary draw bending apparatus for bending a tube having a bend die around which a bend in the tube is formed, a pressure die and means for maintaining a pre-programmed frictional profile of the interaction of the tube with the pressure die during the bending operation. Improved quality of the bent tube is consistently obtained.

Abstract: Tube bending apparatus comprising a lower support carrying a mandrel having a bending groove providing a bend axis, and an upper support mounted on the lower support for rotation about the bend axis and carrying a forming member for urging a tube between the mandrel and forming member into the bending groove on rotation of the upper support relative to the lower support. The upper support is adapted to be rotated relative to the lower support through a drive shaft arrangement extending downwardly from the lower support and coupled with a drive unit having an output coupling coaxial with the drive shaft and transverse to the axis of the drive motor of the drive unit. A stand supports the bending apparatus and drive unit relative to an underlying support surface during operation of the bending apparatus.

Abstract: A multi-function pipe bending machine (1) comprising a base structure (2), a first slide (8) slidably engaged to the base structure (2) along a first traverse direction, a second slide (11) slidably engaged to the first slide (8) along a second traverse direction perpendicular to the first direction, a first and a second bending die (14a, 14b), at least one unit (15a, 15b) for positioning and locking a pipe (6) to be bent, and a bending arm (18) active on the pipe (6) against the action of the bending dies (14a, 14b).

Abstract: A plate rolling apparatus, for rolling a plate to form a pipe which may be tapered, a gripper rib on the mandrel for receiving the edge of a flat plate. The mandrel being mounted between support frame ends and on a single pressure roller mounted beneath the mandrel and adapted to contact the surface of the plate and apply a squeezing force against the plate and mandrel during a rolling operation, the pressure roll being laterally movable relative to the centerline of the mandrel depending upon the location of the gripper rib in the region of the roller so as not to foul the gripper rib yet applying said squeezing force to said plate as required. A mandrel having an adjustable taper angle is disclosed as an adjustable mandrel support member and mandrel journal to accommodate variable mandrel diameters and angles of taper.

Abstract: Portable manually-controlled pipe-bending machine designed for operation at three different speeds, consisting of a boxlike main body, which in its simplest form contains two gear assemblies i.e.: a speed reducer with cooperating gears mounted on three parallel axes, corresponding to three different speeds which are obtained by fitting a conventional handle or any other appropriate structure into a socket driving a gear shaft, and thus making the reduction gear rotate at the desired speed; and a transmission mechanism which is connected with the output gear of the speed reducer and which transmits to a gear train up to the final gear to turn the main driving shaft integral with it and mounting the bending member or matrix.

Abstract: In the process for the cold forming of ferrous and nonferrous metal sections, pretensioning is applied to the initially essentially straight metal section, which is clamped at both ends. Next, the tensioned metal section is bent in a rotating bending tool. In order to achieve three-dimensional forming of the metal section, the bending tool effects a controlled movement in all three spatial axes, whereby the metal section is pressed, with a backlash-free guide system, at least in the forming region against the bending tool and guided by positive engagement.

Abstract: A portable electric driven conduit bender which accommodates rigid, IMC and thinwall conduit of various sizes in a single setup includes a rotatable, cone-shaped bending shoe, and a roller assembly for supporting conduit during bending. The bending shoe has a pair of arcuate-shaped die portions positioned diametrically opposite one another for shaping rigid and IMC conduit, and thinwall conduit, respectively, and each die portion has a plurality of bending grooves formed therein for accommodating various conduit diameter sizes. The roller assembly includes a roller unit for larger diameter conduit that has a split forming roller and a solid backup roller located side-by-side which cradle the conduit during the bending operation. One of the halves of the split roller is adjustable in its axial direction between a closed position for supporting thinwall conduit and a separated position for supporting rigid conduit.

Abstract: Material is drawn from a roll of flat stock, passed through a pipe forming machine, and welded to provide a continuous length of pipe which is stored in a variable size loop. Pipe is withdrawn from the loop by means of a series of pipe straightening and feeding rollers which feeds the pipe to a bending machine. The bending machine is suspended from an overhead platform for rotation about a vertical axis and carries a shearing cutter so that multi-bend pipe sections, such as automobile exhaust pipes, may be bent, severed and dropped onto a conveyor for inspection and disposition while the pipe is being continuously formed from the flat stock. Distance between bends and plane of bend are respectively controlled by the pipe feeder and the bend machine rotation. Differences between forming and bending rates are compensated by varying the amount of pipe in the storage loop.

Abstract: A rotary pipe bending machine employs a single hydraulic motor to drive clamp and pressure dies toward the bend die and to rotate the bend and clamp dies. The motor piston is connected via a chain to drive a clamp die carrier toward a rotatably mounted bend die and toward a bend die shaft actuator. Upon continued motion of the clamp die carrier, it engages the actuator to rotate the bend die together with a clamp die mounted on the carrier. The motor cylinder is movably mounted and connected to a pressure die carrier so that as the motor piston drives the clamp die carrier and the bend die, the cylinder, reacting to the driving force of the piston, drives the pressure die carrier, together with a pressure die thereon, toward the bend die with a force that is produced by reaction to the required bending force. Thus the pipe is frictionally tensioned according to the magnitude of the bending force.

Abstract: A rotary pipe bending machine employs a single hydraulic motor to drive clamp and pressure dies toward the bend die and to rotate the bend and clamp dies. The motor piston is connected via a chain to drive a clamp die carrier toward a rotatably mounted bend die and toward a bend die shaft actuator. Upon continued motion of the clamp die carrier, it engages the actuator to rotate the bend die together with a clamp die mounted on the carrier. The motor cylinder is movably mounted and connected to a pressure die carrier so that as the motor piston drives the clamp die carrier and the bend die, the cylinder, reacting to the driving force of the piston, drives the pressure die carrier, together with a pressure die thereon, toward the bend die with a force that is produced by reaction to the required bending force. Thus the pipe is frictionally tensioned according to the magnitude of the bending force.

Abstract: In a rotary pipe bending machine in which the pipe is clamped against a rotary bend die by a clamp die and the two dies are rotated together while a rear section of the pipe is pressed by a pressure die, the clamp die is adjustably mounted for motion tangentially of the bend die. The clamp die can be driven between a first position in which it is spaced forwardly of the bend die axis and forwardly of the bend die, and a second position in which it is positioned substantially at a point of tangency between the pipe to be bent and the bend die. The position of the clamp die is chosen according to the length of the straight portion of the pipe between a previous bend and the point at which the next bend is to be made.

Abstract: A hand-operated bender apparatus for forming relatively thin metal stock into parts having predetermined shapes, comprising a base, a clamp on the base for holding portions of the metal stock to be shaped, and a elongate handle which is pivotally carried on the base and which can swivel about an axis thereon. The handle carries a spring-biased slide member on which there is mounted a transverse, upstanding pin constituting a shoulder adapted for engagement with the metal stock. The clamp is in the form of a vise having a fixed jaw constituted as a die, around which the metal stock is formed. The slide member is normally biased toward the pivotal axis of the handle but can yield outwardly in a direction away from such axis as the handle is swiveled, this occurring under the action of forces transmitted through the metal stock as it is being formed. The yieldable shoulder on the handle permits the use of dies having irregular shapes.

Abstract: A tube bend is started by compresssion bending and continued by draw bending. Conventional bending equipment is employed with one die slightly modified so that normal machine operation causes the pressure die to initially operate in a compression bending mode and then to operate in a draw bending mode. The tube is clamped between a rotatable bend and clamp die. The pressure die presses the tube against the bend die and initially moves with the tube so as to exert little axial restraint. The pressure die is caused to exert increasing pressure upon the tube, and its motion with the tube is stopped after a short initial travel, whereupon the pressure die restrains the tube as the bend and clamp dies continue to rotate, thereby to effect a draw bending to the completion of the bend.

Abstract: In a machine for draw bending pipe, a long pressure die that moves with the pipe during the bend is provided with a retractable rear section. Both sections are used for a large degree of bend but when a bend of lesser degree is made near the end of the pipe, interference between the pipe grasping chuck and the long pressure die is avoided by retracting the rear pressure die section.

Abstract: The device bends pipes into a serpentine pipe bank having right-hand and left-hand bends, with the pipe being held, during the bending operation, in a bending rail and the pipe end to be bent being clamped in a bending form. The bending rail and the bending form are mounted in a cylindrical frame which is rotatable about the longitudinal axis of the pipe to be bent. After each formation of two 90.degree. bends, or one 180.degree. bend, the frame is rotated through 180.degree. with the pipe remaining stationary and with the bending rail and bending form completely disengaged from the pipe. The bending rail is adjustable in the frame to fixed positions in accordance with the diameter of the pipe to be bent, and the bending form, together with clamping jaws associated therewith, is pivotally mounted in the frame for swinging about an axis perpendicular to the axis of the pipe.

Abstract: A clamp die for urging a tube against a rotatable bend die is mounted for limited translational and rotational motion so that its tube receiving cavity will accommodate and receive a portion of a bend previously made in the tube. Thus, one bend may be started closely adjacent a previous bend and little or no length of the straight and as yet unbent tube need extend forwardly of the point of tangency with the bend die in order to permit gripping by the floating clamp die.

Abstract: A tube bend is started by compression bending and continued by draw bending. Conventional bending equipment is employed with one die slightly modified so that normal machine operation causes the pressure die to initially operate in a compression bending mode and then to operate in a draw bending mode. The tube is clamped between a rotatable bend and clamp die. The pressure die presses the tube against the bend die and initially moves with the tube so as to exert little axial restraint. The pressure die is caused to exert increasing pressure upon the tube, and its motion with the tube is stopped after a short initial travel, whereupon the pressure die restrains the tube as the bend and clamp dies continue to rotate, thereby to effect a draw bending to the completion of the bend.