Abstract: A workpiece material is fed between rollers to bend the workpiece material while rolling, wherein the workpiece has a first thickness portion and a second thickness portion connected to each other with a setting angle of 90 degrees. The first thickness portion increases from an inner side toward an outer side, and a thickness on an outer peripheral side of the first thickness portion is M, and a thickness of a cross section of the second thickness portion is N. The workpiece material is rolled in such that at a completion of bending, a thickness of a cross section of a first thickness portion is m, an outer radius of the first thickness portion is R, an inner radius of the first thickness portion is r, and a thickness of a cross section of a second thickness portion is n, and M equals to m(R/r), and N equals to n(R/r).

Abstract: A shallow single plate cold roll formed steel tub girder member is fabricated from unheated steel plate material by a cold roll-forming process which eliminates longitudinal welds and induces camber in the tub girder member.

Abstract: A system for forming bends in a portion of a tubular work piece includes a roller assembly having rollers. The work piece is supported such that the portion thereof is aligned with the rollers along an axial direction, and such that the work piece can be advanced in the axial direction. At least some of the rollers are guided along a path around the perimeter of the work piece, such that a pressure exerted by the rollers on the work piece increases from a minimum value to a maximum value along a first half of the path and decreases from the maximum value to approximately the minimum value along a second half of the path. The system includes an adjuster assembly for moving the roller guide structure along a direction that is inclined relative to the axial direction, for varying the maximum value of the applied pressure.

Abstract: In one aspect, a fan assembly is provided that can be manufactured while producing a significantly reduced amount of scrap material. More specifically, the fan assembly utilizes a hub ring and one or more hub strips to support a plurality of blades rather than a solid center disc or end disc used by some prior approaches. In another aspect, a method is provided that includes bending a member into an annular configuration and joining end portions of the member together to rigidly fix the member in the annular configuration. The rigid annular member may be used as an end ring, a hub ring, an orifice, or other component, while producing significantly less scrap material than traditional approaches.

Abstract: An apparatus forms a sheet into a beam having four exterior walls and a common center leg extending between an opposing two of the walls. The apparatus includes a roll former forming the sheet into the beam cross section, a welding station with top and bottom laser welders, and a weld box fixture having inwardly-biased external mandrels (biased by actuators) and outwardly-biased internal split mandrels (biased by springs) that interact to hold a desired shape of the beam in the weld fixture, and also includes a sweeping unit and cutoff device. By this arrangement, the internal and external mandrels, in combination with a bias of the actuators and springs, control a shape of the beam by flexure and movement of material of the sheet when in the weld box fixture during a welding process of the welder.

Abstract: Metal sheets, and in particular, metal sheets for roofing of the kind having upstanding flat edges ending with beads, are bent by rolling the flat edges such that they become gradually thinner towards the beads. The sheets will also be bent if the beads are not rolled. Metal sheets having upstanding sides, and ends bent towards or away from the upstanding sides, are also bent by rolling the upstanding sides gradually thinner towards or away from the bent ends for forming beams for automotive components as well as other products.

Abstract: An apparatus for producing shear deformation in a work piece, the apparatus comprising: a processing channel through which the work piece passes, the processing channel including first and second channel sections which intersect at an angle to each other; a plurality of drive members configured to engage sides of the work piece to drive it through the processing channel so that the work piece passes from the first channel section to the second channel section to produce shear deformation in the work piece; and a drive surface disposed at an intersection of the first and second channel sections, the drive surface being configured to engage the work piece and advance it through the intersection, wherein opposing sides of the first channel section are defined by a pair of die faces relative to which the drive members are rotatably fixed, the separation of the die faces being variable in response to thickness variations of the work piece to maintain drive of the work piece through the processing channel.

Abstract: A method for the manufacture of a profile having a cross-section of different thicknesses from a flat metal strip is provided. In this process, a roller pair produces at least one first recess on at least one side of the metal strip, the recess being widened by following roller pairs with incrementally enlarged recess width to form a region with a reduced material thickness. The aim of the invention is to improve the production process, in particular to avoid the formation of undulations during the production of the profile. For this purpose, the invention provides that regions of the flat metal strip which are arranged adjacent to the at least one recess are bent up before and/or during an engagement of a roller pair.

Abstract: There is provided a method of bending a medical suturing needle curved at different curvature radii in a length direction more reasonably.

Abstract: A method of reducing thickness of unbroken rolling stock (14) by longitudinal rolling includes deforming the rolling stock (14) in the width direction with deformation regions (26 to 29; 86 to 88) of the rolls (22 to 25; 82 to 84) penetrating in the rolling stock to the same depth.

Abstract: An apparatus for plastically deforming a work piece in the form of a sheet, comprising at least two cylindrical guide rolls rotatable in a first direction, each of said cylindrical guide rolls having an outer circumference; a bendable strip having a portion of at least one surface in communication with a portion of the outer circumference of each of the at least two guide rollers, said bendable strip being capable of motion around the at least two guide rollers in the first direction and exerting a force upon a work piece, a first cylindrical feeding roll rotatable in a second direction opposite to the first direction, said first cylindrical feeding roll having an outer circumference, a plastic deformation passage having a first surface and a second surface, at least a portion of the first surface being defined by a portion of the bendable strip, and at least a portion of the second surface being defined by the outer circumference of the first cylindrical feeding roll, wherein one or both of the bendable stri

Abstract: Disclosed is a device for bending open, half-open, and closed hollow profiled members (11?). Said bending device operates with a central roller (3) that rests against the inner surface of the bent profiled member, a milling roller (4) which leans on the outer surface of the bend, and a bending roller (11) located at the discharge end of the profiled member. Said bending roller (11) acts upon the outer surface of the bend, counter to the supporting effect of a support roller (5, 6) that rests against the outer surface of the bend at the feeding end. In order to allow also thin-walled, sensitive profiled members to be shaped, additional milling rollers (12, 13) that act upon the top and bottom sidewall of the profiled member are disposed on a plane extending perpendicular to the bending plane in relation to the opposite central rollers and milling rollers (3, 4).

Abstract: Metal sheets, and in particular, metal sheets for roofing of the kind having upstanding flat edges ending with beads, are bent by rolling the flat edges such that they become gradually thinner towards the beads. The sheets will also be bent if the beads are not rolled.

Abstract: A forming apparatus (50) includes a roll former (51) operative to roll form a metal strip (100) to form a profiled metal section (10) of generally C section profile including a pan (12) and a pair of upstanding edge margins (14 and 16). The section profile incorporates a longitudinal precamber which is introduced by the forming apparatus by incorporating a prestretching apparatus (52) upstream from the roll former (51), and a bending apparatus (53) located downstream of the roll former (51). The prestretching apparatus differentially stretches the metal strip (100) in its longitudinal direction so as to form portions (101, 102), which are more elongated than a laterally adjacent portion (103) of the strip (100). The differential stretching compensates for longitudinal shortening of the metal strip in forming the profiled section in the roll former (51). The bending apparatus (53) uses a (3) point bending process and includes a reaction stage (60), a fulcrum stage (61), and an action stage (62).

Abstract: An apparatus for plastically deforming a work piece. The apparatus comprises at least two cylindrical guide rolls rotatable in a first direction, a bendable strip having a portion of at least one surface in communication with a portion of an outer circumference of each of the at least two cylindrical guide rolls, a first cylindrical feeding roll rotatable in a second direction opposite to the first direction, and a plastic deformation passage having a first surface and a second surface, at least a portion of the first surface being defined by a portion of the bendable strip, and at least a portion of the second surface being defined by the outer circumference of the first cylindrical feeding roll. One or both of the bendable strip and the cylindrical feeding roll, when in motion, propel the work piece through the plastic deformation passage wherein the work piece is plastically deformed.

Abstract: A is adapted to form a flanged ring including an elongated curved extension from an elongated straight flange with an elongated base and an elongated protrusion extending from the elongated base. The device comprises a first pair of opposed surfaces adapted to compress an elongated protrusion of a flange to increase a length of the elongated protrusion. The device further includes a second pair of opposed surfaces adapted to compress an elongated base of a flange to increase the length of one portion of the elongated base relative to another portion of the elongated base. A flanged ring is also provided that is formed by process comprising the steps of providing a device including a first pair of opposed surfaces and a second pair of opposed surfaces.

Abstract: In a device and in a process for bending a tube 72, the tube 72 is guided through a bending tool 71, which rotates around a section guide housing 81, 82 and also around a cam unit formed by two tubes 83, 84. Rollers 86 serve as pressing elements, and a mandrel 73 serves as an abutment; as the tube 72 is pushed through the section guide housing 81, 82 between the rollers 86 and the mandrel 73, it is squeezed to different degrees in different areas of its wall cross section, so that, as a result of the stretching and squeezing of the tube 72, a bend is produced. The size of the bending radius of the tube 72 to be bent is determined by the eccentricity adjusted via the cam unit and/or by the axial feed of the rollers 86 toward the section guide housing 81, 82. By means of the bending tool 71 according to the invention, it is possible to produce different bending radii in one and the same bending device in a tube 72 to be bent by changing the feed, that is, the distance between the rollers 86 and the mandrel 73.

Abstract: In a device and in a process for bending a tube 72, the tube 72 is guided through a bending tool 71, which rotates around a section guide housing 81, 82 and also around a cam unit formed by two tubes 83, 84. Rollers 86 serve as pressing elements, and a mandrel 73 serves as an abutment; as the tube 72 is pushed through the section guide housing 81, 82 between the rollers 86 and the mandrel 73, it is squeezed to different degrees in different areas of its wall cross section, so that, as a result of the stretching and squeezing of the tube 72, a bend is produced. The size of the bending radius of the tube 72 to be bent is determined by the eccentricity adjusted via the cam unit and/or by the axial feed of the rollers 86 toward the section guide housing 81, 82. By means of the bending tool 71 according to the invention, it is possible to produce different bending radii in one and the same bending device in a tube 72 to be bent by changing the feed, that is, the distance between the rollers 86 and the mandrel 73.

Abstract: An object of the present invention is to provide a lightweight strengthening member for an automobile, excellent in crush resistance in the axial direction and having high flexural strength. Further, another object thereof is to provide a strengthening member which does not generating cracks even when a high-strength steel sheet is used.

Abstract: A stretch roll forming apparatus has multiple roll forming stations arranged serially so that a sheet metal workpiece can be advanced through the stations in sequence. Each station includes a pair of roller dies supported by an inboard support station and by an outboard support station, in spaced apart relationship, so that the roller dies are each rotatable about a horizontal axis. The roller dies are configured to shape a sheet metal workpiece which is advanced between them. At least one of the roll forming work stations is a stretch roll forming work station. In this station, the roller dies each have a frusto-concial shape. The roller dies are positioned such that the taper of one extends from the inboard support to the outboard support while the taper of the other extends from the outboard support to the inboard support.

Abstract: A method for bending a metallic flanged member includes the steps of applying a compressive force to a flange 2 of a metallic flanged member 1 in a direction that intersects a longitudinal direction of the metallic member for compression plastic deformation of the flange, and thereafter bending the metallic flanged member 1 along a flanged side thereof in such a manner that the flanged side of the metallic flanged member is situated on an inner side of a bending process, and an apparatus for use with the same method.

Abstract: A ring manufacturing method and a ring manufacturing apparatus according to the invention does not require the preparation of a specially shaped plate material for each type of ring plate to be manufactured. It is therefore possible to manufacture a ring plate of any thickness or width with a high degree of accuracy even in high-variety, low-volume production. In a plate material forming step, a round bar 1 is formed by rollers 3, 4 into a plate material having any desired cross-sectional shape. In a slant rolling step, the plate material is slant rolled by slant rollers 9, 10 and thereby formed into a specially shaped plate material whose thickness increases in the width direction from one side to the other. In a ring forming step, this specially shaped plate material is formed into a ring shape by a ring forming device 14.

Abstract: Bending preshaped sheet metal pieces that have a web and side flanges, by stretching on one side, and compressing on the other side, by utilizing opposed rollers. They can be, and are, selectively bent into cylinder shapes or cone shapes. The bending steps produce folds in the extended edges of the flanges, of circular cross sectional shape, and in one form, are of large dimensions on one side and of small dimensions on the other side, and adjacent pieces are interconnected by placing the large fold of one piece over and encompassing the small fold of the other piece, to form lids of great area.

Abstract: An apparatus and process is provided for forming a helical barbed tape. The process first involves supplying rolled steel which is passed to an apparatus for blanking barbs and cutting the steel into strips. The strips are mounted on individual cassettes. The tape subsequently is fed from a cassette to a barb sensor and barb setter. The barb setter moves with the tape to effect the required offset in response to the sensed presence of a barb cluster. The tape then advances to a roll former which exerts a controlled differential pressure on opposed sides of the tape to create a uniform circular coil. The tape will have an unequal thickness across its width with the differential thickness being substantially uniform along the length of the tape.

Abstract: The present disclosure relates to an apparatus and a method for deforming sheet metal plates and more particularly aluminium and steel plates. The objectives of this disclosure are realized by laminating a plate of sheet metal in juxtaposed and parallel strips. This method allows for the formation of spherical surfaces having a variable curvature. These strips are oriented according to predetermined axes according to the expected result.

Abstract: An apparatus and process is provided for forming a helical barbed tape. The process first involves supplying rolled steel which is passed to an apparatus for blanking barbs and cutting the steel into strips. The strips are mounted on individual cassettes. The tape subsequently is fed from a cassette to a barb sensor and barb setter. The barb setter moves with the tape to effect the required offset in response to the sensed presence of a barb cluster. The tape then advances to a roll former which exerts a controlled differential pressure on opposed sides of the tape to create a uniform circular coil. The tape will have an unequal thickness across its width with the differential thickness being substantially uniform along the length of the tape.

Abstract: Process of manufacturing brake shoes characterized in that a T section profile (1) is passed between a pair of rollers (6) and (7) of which one (6) is plain--and the other (7) of which has an annular groove (8), in which the stem (4) of the T (1) is freely disposed, the rolling of the upper and lower faces of the flange (3) of the T (1) being carried out between rollers (6) and (7). Thus, flange (3) becomes elongated and this elongation goes to the stem (1) of the said T in such a way that after the T emerges from between the rollers it adopts the curvature of the latter, whose external diameter is equal to the diameter (5') of the lower face of the flange (5) of the shoe. In another aspect of the invention, a brake shoe is formed by the method described above.

Abstract: The process is in particular intended for the manufacture of tinplate and comprises cutting a strip in the direction transverse to the direction of rolling of a reel of steel sheet, subjecting said strip to a drawing action by compression while bending the strip, and examining possible cracking on the surface of the drawn strip. This process is carried out in an apparatus which comprises a frame 1 supporting means 2 for pulling a steel strip and a head 4 for effecting a drawing action by compression while bending the strip. The head is connected to the frame and the steel strip 3 is passed through the head under the action of the pulling means 2.

Abstract: A method of production of a part formed with an opening wherein a metal strip material is subjected to rolling at its outer peripheral portion to have its thickness slightly reduced and shape the metal strip material into a ring-shaped blank, and at least one of inner and outer peripheral portions of the ring-shaped blank is drawn by a press to form at least one flange. The metal strip is supported in coil form on an uncoiler and payed out therefrom and subjected to a straightening before being subjected to rolling. When the metal strip material is rolled, its inner side is wrinkled. The ring-shaped blank is cut and a projection is formed at one end portion and superposed on the other end portion to be joined by electric spot welding to provide a completed ring-shaped blank. When the blank is drawn to form the flanges, by virtue of the wrinkles and thinned outer peripheral portion, the thickness of the part becomes substantially uniform.

Abstract: The process is in particular intended for the manufacture of tinplate and comprises cutting a strip in the direction transverse to the direction of rolling of a reel of steel sheet, subjecting said strip to a drawing action by compression while bending the strip, and examining possible cracking on the surface of the drawn strip. This process is carried out in an apparatus which comprises a frame 1 supporting means 2 for pulling a steel strip and a head 4 for effecting a drawing action by compression while bending the strip. The head is connected to the frame and the steel strip 3 is passed through the head under the action of the pulling means 2.

Abstract: In a rolling mill wherein hot rolled rod is directed along a downwardly curved path into a vertical laying head which forms the rod into a series of rings, a method of and apparatus for propelling the rod through the laying head. The rod is passed between a pair of adjustable driven pinch rolls located in advance of the downwardly curved path. An initial closing force is exerted on the pinch rolls to establish an initial parting prior to entry of a rod front end therebetween. The initial parting is sized to produce at least some rod deformation while providing a driving relationship between the pinch rolls and the rod. The initial closing force is greater than the momentary surge in separating force accompanying impact of a rod front end with the pinch rolls. The initial parting is maintained until the rod front end has negotiated the downwardly curved path and has passed through the laying head, at which time the initial closing force is released.

Abstract: A steel flanged wheel rim includes a pair of hollow ears extending radially and outwardly at the side edges of the rim, a semi-circular recess between the ears and a flange extending radially and inwardly from the center of the recess. The steel flanged wheel rim is produced by plastically processing through a series of shaping rolls in different processing stages and then bending the band into a ring shape to thereby continuously produce steel flanged wheel rims.

Abstract: A device for bending ring segment-shaped plate blanks into conically shaped parts includes a pair of roll stands, a top roller, or a centrally positioned pair of top rollers supported between the roll stands, and a pair of side rollers positioned on either side of the top roller and also supported between the roll stands. Means are provided for driving the blanks between the top roller and the side rollers to form the conically shaped parts. At least one abutment member is carried by the device for engaging and guiding the short arc edge of the plate blanks. An elastic and adjustable counter pressure mechanism is connected to the abutment member so that at least a component of the bearing pressure on the abutment member is transmitted to the counter pressure mechanism for controlling the means for driving the plate through the rollers to form the conically shaped parts.

Abstract: A method of forming a tube by pushing it through a tilted die to form a bend or change circumferential variations in wall thickness.

Abstract: A method for the production of an axial roller bearing cage comprising applying pressure transverse to its longitudinal direction along the entire longitudinal extent of one end flange of a flat cage strip of plastically deformable material with two spaced end flanges connected by a plurality of crossbars to form pockets for receiving rollers and an apparatus for effecting the said method.

Abstract: The cutter strip of a dry shaver assembly is formed into a helical configuration by edgewise passage thereof between three rollers which are mounted for rotation about parallel axes and which comprise a main roller and a pair of auxiliary rollers, with the auxiliary rollers having a smaller diameter than the main roller. The cutter strip which is passed between the circumferences of the rollers is formed with undulations extending lengthwise of the strip and the two auxiliary rollers have circumferential slots formed with a width sufficiently large to accommodate the undulations of the strip. The circumferential slots in the auxiliary rollers are offset axially of the rollers to a degree commensurate with the helical pattern which is to be formed.