Abstract: A slit plant comprises a rest bar (14), for regulating the transversal position of an inlet guide to the molder unit (12), a rolling unit for reducing the billet to a rolled section having two sections, a cutting box (13) for separating the two sections into two separate strands, one or more rolling units for rolling the two strands (1, 2), pairs of speed and/or section measurers (20, 21) downstream of the cutting box (13), a shear (15). The method for controlling the plant provides measuring the rolling speeds V1 and V2 of each of the two strands (1, 2) and/or of the respective sections A1 and A2 of the two strands (1, 2) downstream of the cutting box (13) by means of pairs of measurers; detecting the lengths of the two strands (1, 2) and calculating the difference in length thereof, based on which the plant, in a successive feedback step, is activated to decrease the difference in length between the two strands (1, 2).

Abstract: A method for producing a porous metal foil comprising causing a metal foil together with a soft sheet to pass through a gap between a pattern roll of a hard metal, which has high-hardness, fine particles having particle sizes of 50-500 ?m on the surface, and a hard metal roll opposing the pattern roll, to press the metal foil and the soft sheet, thereby forming fine pores in the metal foil; the soft sheet being a laminate sheet of a relatively hard plastic layer and a relatively soft plastic layer; and the pressing of the metal foil being conducted with the relatively hard plastic layer on the side of the metal foil, and the relatively soft plastic layer on the side of the hard metal roll.

Abstract: A method for manufacturing ultralow-resistance current sensors of size 0402 to 4518 of IEEE specifications includes the steps of: a raw metallic strip being pressed to roll over a first tension roller, a cutting tool over the first tension roller being fed to cut the raw metallic strip so as to form a deep groove thereof along the moving metallic strip, an insulating material being filled into and along the deep groove so as to form an lengthwise insulating portion of the metallic strip, and the metallic strip with the insulating portion being segmented into a plurality of ultralow-resistance current sensors.

Abstract: This specification discloses fiber additives for reinforcing matrix materials and an apparatus for forming the same, said fibers having flattened shanks terminated with egg-shaped nodules. The apparatus comprises a roller-former-cutter assembly that forms the fibers in a single operation from continuous filaments using compressive force and a unique cut-out and blade assembly. The fibers described are designed to have an increased pull-out resistance compared to other fiber morphologies.

Abstract: A device for the production and/or machining of parts, in particular for the production of stampings, by at least one die which is capable of being put under pressure and/or force, and which has at least one plate and one die element, the die element being supported in the plate against pressure elements via a resilient element.

Abstract: An apparatus imparts concaves/convexes to a sheet-like object by passing the sheet-like object between a pair of rollers facing each other. At least one of the rollers is a roller a surface of which is formed by laminating a single or a plurality of circular plates each provided with concaves/convexes at a peripheral edge thereof. An interval keeping mechanism is provided between the circular plates provided with concaves/convexes at the peripheral edges. At least one of the rollers is formed with a roller surface by laminating a single or a plurality of circular plates each having only convexes of concaves/convexes portions at a peripheral edge thereof. By the roller, convexes can be imparted to one face of front and back surfaces of a sheet-like object.

Abstract: A billet is initially rolled into a process section having at least first and second segments joined by an intermediate web, with the cross-sectional area of the second segment being larger than that of the first segment. The intermediate web is slit to separate the first and second segments, and the thus separated segments are simultaneously rolled into finished products having different cross-sectional areas.

Abstract: A method of producing support pillars for use in the fabrication of evacuated glass panels and, in particular, for use in the fabrication of evacuated glazing. The method comprises the steps of: (a) forming in opposite surfaces (15, 16) of a metal blank (10) periodically spaced pairs of aligned linearly extending indentations (13, 14 and 17, 18) and, as a consequence, creating regions of weakness (23) that extend between troughs (24) of the respective pairs of indentations, and (b) parting individual support pillars (28) from the metal blank (in which the indentations are formed) at the respective regions (23) of weakness.

Abstract: A device for treating rolled metal products obtained by continuous casting, such as bars, plates, structural shapes or the like, arranged in line with a rolling system, and comprising a cooling plate (9), an in-line cooling box (13), in-line pickling means (14), in-line quality control means (16) consisting of ultrasonic instruments or induced current instruments, a bundling and/or lashing area (15).

Abstract: A continuous casting and hot rolling apparatus for the parallel production for a multiplicity of rolled shapes, wire and rod of circular, oval and polygonyl cross section in which a continuous caster or flow shaper produces initially a plurality of discreet strands which continuously are fed to a hot rolling line and then can be diverted, if desired to a universal rolling unit in which pairs of strands are rolled alternately in vertical and horizontal rolls. The unit may be driven by a common motor and can have drive shafts for the respective stands located at the vertices of an isosceles triangle.

Abstract: A high-quality hot rolled steel sheet is manufactured with a high production efficiency and a low cost, from a long, hot slab, using a combination of continuous casting facilities and a plate reduction press machine.

Abstract: Apparatus for the rolling and heat treatment of elongated metal product of relatively small cross section, such as rods and bars, is described in which the elements required for the conduct of a variety of heat treatments are arranged in in-line disposition whereby any of several heat treatment procedures can be performed on the product without need for transferring the product to remotely located heat treatment facilities. The methods of performing various heat treatments through use of the disclosed apparatus are also described.

Abstract: A method is provided for roll-forming an I-beam structure having a web and a pair of opposing flanges at each end of the web. The method includes the steps of providing a flat blank having a thickness generally equal to a thickness of the web of the I-beam to be formed. The blank has a longitudinal axis, a central portion and opposing ends. Each of the blank ends is split along the longitudinal axis to form first and second flange portions at each of the ends. Each of the first and second flange portions has an edge directed away from the central portion. The flange portions are then bent about the longitudinal axis by moving each of the edges in a direction towards the central portion to form a mass of material at each of the blank ends. The mass of material is compacted at each of the blank ends to define the flanges. Each flange is disposed generally transverse with respect to the longitudinal axis and has a thickness generally equal to the thickness of the web.

Abstract: In a method for controlling, monitoring and checking a shaping procedure of a shaping machine, in particular riveting machine (R) on a workpiece (27) by means of a plunger (4) which is moved into contact with the workpiece (27), an upper plunger face (9) and/or a lower plunger face (10) for moving the plunger (4) being subjected to pressure, a change in pressure and/or change in force is measured when the plunger (4) strikes against the workpiece (27), in order to determine the start of a shaping operation, in particular the start of a riveting operation.

Abstract: A slitter for a steel mill comprising a pair of spaced rollers having a predetermined surface configurations. A deeply grooved steel workpiece is passed through the gap in the spaced rollers and each section of the workpiece (between the grooves) is twisted through a small angle. Because each section is twisted in the same direction, the workpiece fractures along each groove in the workpiece.

Abstract: A tag for use in a press machine includes a reprogrammable storage area provided in the form of a read/write memory for storing reprogrammable die information associated with the die assembly. A communications device provided in the form of a transceiver transmits die data supplied by the read/write memory and receives data for storage in the read/write memory. The tag, which is integrally attached to one of the die members, establishes a wireless bi-directional communications link with a production monitoring system provided in the form of a reader module integrally associated with the press machine. The reader includes a transceiver arranged for RF communication with the tag transceiver. Die data received by the reader from the tag is supplied to a press controller, which may also provide the reader with information to transmit to the tag.

Abstract: Method and respective hot rolling plant for the continuous production of bars, iron rods or wire, of the type in which the rolled section is cut longitudinally in which: the result is a thin flat bloom (A) with large flat (B) with a thickness close to that of the maximum section of the bar, iron rod or wire to be obtained and with a width equal to at least one multiple of said maximum section; said large flat (B) is further rolled by opposite annularly grooved rolls (23), to shape in contra-opposition the opposite buckled surfaces and recesses in order to bring the section of large flat to the shape of ovals or lozenges one connected to the other for a very thin rolling thickness between the section of one and the section of the other in correspondence of the minimum of said opposite recesses (C); said sections are longitudinally separated in correspondence of the respective thickness minimum, creating a bed of rod sections (D) in continuous advancement, in which each rod section makes up the bar or iron rod

Abstract: A process and a device for dividing a strand of wire rolling stock and/or for cutting the strand of rolling stock into a wire rolling material strand and pieces of scrap by cropping and/or chopping, has the strand of wire rolling stock moving at a high speed of at least up to 80 m/s. The strand of wire rolling stock (1) is briefly and with high intensity deflected by an electromagnetic force "F" acting perpendicular to the actual direction of movement, in a way such that the strand (1) of wire rolling stock is either moved into or out of the acting range between two cutting heads (2a, 2b) for cutting the strand (1). The cutting heads are arranged with their axes parallel to each other and are rotating in opposite directions and each are fitted with at least one knife (3a, 3b).

Abstract: A metal stamping die for a punch press is provided that has a programmable logic microcontroller fixed directly to the die body of the stamping die. The programmable logic microcontroller is encased in epoxy resin to protect it from contaminants and to protect it from vibration which will occur as the punch press operates to stamp metal parts. Sensing devices on the stamping die are electrically connected through passages in the stamping die to the programmable logic microcontroller. An annunciator panel is positioned on the programmable logic microcontroller and has light emitting diodes to indicate the type of malfunction in the die which causes the punch press to stop when a malfunction occurs.

Abstract: A die tool wear monitor and analysis system identifies tooling wear, variations in the quality of the manufactured product, and undesired operational conditions within a press. A first signal indicates the angular position of a reciprocating ram and a second signal indicates the force differential present between the tooling components. The second signal is plotted relative to the first signal and defines a value of force differential for selected positions of the upper and lower tooling relative to each other. Preferred values consisting of at least one upper and one lower limit are established for each of the second signals with respect to each of the first signals. The second signal is compared to the established preferred values and when it falls beyond them, the manufacture part is ejected and/or the operation of the conversion press is terminated.

Abstract: This invention relates to a method and apparatus for simultaneously forming four metal rounds and includes disclosure of two pair of forming rollers, a preslitter roller pair and two pair of slitting rollers, the dimensioning of the ridges and grooves of which, in combination, serve to separate an entering bar into four strands of substantially equal area for simultaneous forming into metal rounds.

Abstract: Method and device (10) to obtain in the hot state single finished round bars (12a-112a) from hot single multiple elements (11), wherein the device (10) cooperates with at least a penultimate finishing stand (25) and cooperates directly with rolls (26) of that finishing stand (25) and with generating profiles included in that stand (25) and comprises means to displace vertically and reciprocally the plane of positioning of each single bar (12a) forming the central part of the multiple element, and also comprises means to displace sideways on the plane of positioning at least the single outermost lateral bars (112a) of the multiple element (11) , and further comprises upstream guiding system means (20) and mating wheel means (21-121) which define separation passes (13) and contain at least one lateral edge with a lateral wedge-shaped bevel (15).

Abstract: A portable tool for forming louvers in a sheet metal work piece. The tool has a substantially C-shaped frame with an upper leg, a lower leg, and a body forming a throat in which the louvers are formed. A female die assembly is mounted on the lower leg of the frame. A male die is positioned in a carriage which slides longitudinally along the upper leg of the frame. Stops define the length of travel of the carriage and clamps hold the work piece between the female die assembly and the male die. An increasing cutting and forming force is applied to the male die, and against the work piece and the female die assembly, until a louver is cut and formed in the work piece.

Abstract: Method to obtain simultaneously in the cold state a plurality of sections and/or bars (14), starting with a hot-rolled single multiple-section element (10) which is then cooled (12), the sections and/or bars (14) being deemed to be small sections and/or bars (14) in relation to the typical dimensional category of the specific rolling mill (11), the single multiple-section element (10) comprising a plurality of sections and/or bars (14) which have a symmetrical, asymmetric or special cross-section, a web (23) possibly being included between one section and/or bar (14) and another, the hot-rolled single multiple-section element (10) being cooled (12) in line with the rolling mill (11) and then undergoing, without a break of continuity, an operation in the cold state of simultaneous lengthwise splitting (13) to separate the individual small sections and/or bars (14). The single multiple-section element and the resulting individual sections are also protected.

Abstract: A method and apparatus for accurately slitting a rod into two equal sections in which the rod is longitudinally advanced to a slitter and is laterally shifted by an in-line guide adjustment system or 1GA so that the slit sections will be equal. The rod sections are measured by the 1GA after slitting to evaluate any difference in size therebetween while the sections are advancing, and the 1GA transversely shifts the rod before it enters the slitter to eliminate any size differential between the slit sections.

Abstract: A high-speed rod and wire mill, particularly for single-strand, twist-free rolling. The mill includes a roughing train, at least one intermediate train and a subsequent finishing train, wherein each of the trains includes several rolling mill stands or rolling units. A finishing stand set may follow the finishing train. For a minimized series of passes in each train section, the roughing train has a crane tool for exchanging the rolls, the intermediate train has a manipulator for exchanging the rolls and the finishing train has a quick-exchange device for changing the rolls and possibly an additional manipulator. All rolling mill stands or rolling units in the individual train sections have overhung-mounted and removable rolls, so that the yield of the mill is increased.

Abstract: That wall of a hollow metallic spacer frame between two spaced-apart parallel window panes separates a supply of partly granular and partly pulverulent desiccant in the interior of the frame from the space which is surrounded by the frame and is flanked by the panes. The wall is formed with a row of nipples extending from its outer side and having tips provided with holes for penetration of vapors from the space between the panes into contact with desiccant. The tips of some or all of the nipples are upset as a result of engagement by a roller so that the cross-sectional areas of the corresponding holes are reduced for the purpose of preventing penetration of pulverulent desiccant into the space while permitting the vapors to escape from the space into the interior of the spacer frame. The nipples are formed by deep drawing the ductile material of the wall prior to upsetting by the roller, and the tool which performs the deep drawing action can also serve to make holes in the tips of the nipples.

Abstract: A no-twist ("NTA") apparatus and method for manufacturing steel reinforcing bar which allows steel reinforcing bar to be manufactured with greater speed and precision than by conventional methods. The NTA method employs numerous stands, with the shafts of the rolls of the first two stands offset 45.degree. from a predetermined plane and 90.degree. from each other. The third and fourth stands comprise rolling and splitting stands and are the shafts of their rollers are perpendicular or parallel to the predetermined plane and form equal angles with the shafts of the first two stands so that the bar can be fed to the rolling and splitting stands without intermediate twisting and the single bar can be split into a plurality of bar segments. The remaining stands are arranged into at least two lines of stands, in each of which the sides of the rolls of the first stand are offset 45.degree. in a first direction from the predetermined plane and the sides of the rolls of the second stand are offset 45.degree.

Abstract: Strip joining apparatus for joining the ends of two metal strips in overlapping relation includes a shear assembly mounted for indexing movement from a remote location to a first shear position for shearing an end of one of the strips and a second position for shearing an end of antoher strip which is located further from the remote location than the first shear position by a distance corresponding to the desired overlap between the sheared strip ends. Different gauging or stop surfaces are used for locating the shear assembly in the first and second shear positions. Also, the end of the strip that is sheared at the first shear position is moved out of the way during movement of the shear to the second shear position so as not to interfere with the shearing of the other stirp at the second shear position.

Abstract: A machine for cutting a relatively wide sheet of material into a plurality of relatively narrow strips to reduce bowing and camber in the cut strips is disclosed. The machine supports and moves the material along a path defined through the machine. The material initially engages a first pair of furrowing disc sets disposed on opposites sides of the sheet, which form a plurality of shallow furrows in the sheet as it passes therebetween. The material next engages a pair of slitting disc sets, also disposed on opposite sides of the sheet, which cut the relatively wide sheet into a plurality of relatively narrow strips as it passes therebetween. The slitting disc sets also engage and firmly hold the sheet near the furrows during the cutting process. Lastly, the material engages a second pair of furrowing disc sets which also engage and firmly hold the sheet near the furrows during the cutting process.

Abstract: A method and apparatus are provided for continuously slitting amorphous ribbon into a strip without adversely affecting the unique electrical, mechanical and magnetic properties of the material. The method includes the steps of heating a localized zone to approximately the glass transformation temperature and substantially simultaneously indenting the ribbon. The combined heating and indenting force produces a clean, high quality cut edge along the strip. Preferably, the positive engaging force causing indentation is effective to plow softened material to form a crystallized ridge adjacent the cut edge. The ridge is easily removed by a rotating brush. The indenter roller preferably includes a substantially V-shaped peripheral edge to concentrate the heat and force against the ribbon. A control unit is employed to provide the optimum heat, force and speed of relative movement between the indenter and the ribbon.

Abstract: A method to roll multiple sections starting from a single round section, comprising the steps of: (a) passing the single round section between the rolls of a rolling mill to obtain a single bar including two substantially elliptical, united, twin sections, the major axes of the elliptical sections being inclined by an angle ranging between 5.degree. and 30.degree. in relation to an axis normal to the axes of the rolling rolls; and (b) passing the single bar including two substantially elliptical, united, twin sections between the rolls of a rolling mill to obtain twin-strand round sections.

Abstract: A method and tooling for making angle ring flanges from relatively light gauge sheet metal. The method starts with a flat strip of sheet metal from which two angle ring flanges are formed. The strip is rolled and butt welded into a band, the butt weld is broached on both surfaces at the weld line to the thickness of the sheet metal band. The band is placed in a roll forming machine between a set of two forming rolls which rotate and merge to rotate the band and form it into a ring of channel section with outward facing channel legs at 90.degree. to the channel base. One roll is male and pushes the center half of the band down into the female roll and the outer quarters of the band are forced into the clearance between the male and female forming rolls to form the standing legs or flanges of the finished channel section. The male roll has an annular central groove and the female roll includes a shearing cutter disc which is complementary to the annular groove.

Abstract: Method and apparatus for splitting a single metal rod into three equal cross-section areas by passing the rod through pairs of rollers to form three connected equal areas, but not identically shaped strands, then applying a separating force to separate the rods into individual lengths.

Abstract: A shear device for splitting hot metallic bars or billets into smaller forms on a continuous basis, as the metallic bars continuously exit from a mill. The shear device comprises two mechanical complexes. The first mechanical complex is a circular shear for generating shearing stresses in the metallic bar by displacing portions of the metallic bar with respect to adjacent portions thereof, and the second mechanical complex wedges and shapes the deformed metallic bar into separate bars.

Abstract: A tool for forming parting grooves in a flat, plastically deformable workpiece, especially a continuously cast steel slab in a manner which seals the internal porosity of the slab in the regions which become exposed upon division, has a working portion in the form of a ridge which is most preferably in the form of a circumferential flange on a roll; and the cross-sectional shape of the ridge or flange is that of a highly convex tip between two gently convex side faces, and optionally, or essentially if either or both of the tip and the side faces are instead straight, the angle at which the side faces are mutually inclined is 20.degree. to 60.degree., the width of the tip is a given porportion of the thickness of the workpiece, and the width of the tip is specifically related to the said angle of inclination of the side faces. The height of the side faces, and their curvature and that of the tip, are also preferably within set limits.

Abstract: The invention relates to a method of rolling section billets in which billets interconnected by bridges are successively formed from a slab in a number of grooves defined by a plurality of transversely juxtaposed passes, with subsequent separation of billets from one another by effecting a relative displacement of adjacent billets by prevailingly acting with a groove on one of the sides of the adjacent billets at an angle other than 90.degree. to the roll axis when the bridge thickness becomes equal to 0.01-0.3 of the groove height.

Abstract: A method of rolling section billets wherein a plurality of billets transversely interconnected by bridges are successively simultaneously formed from a slab in a number of grooves defined by a plurality of transversely juxtaposed grooves. The forming is effected in two stages by reducing the value of longitudinal tensile stresses in central portions of the billets at one stage by changing the position of zones of prevailing reduction transversely of the billets, with the subsequent separation of billets from one another.

Abstract: The present invention relates to plastic working of metals and the reducing of a workpiece along its axis by a pair of shaped rolls with formation in the workpiece of a transitional length whose cross section gradually changes from a starting one to several cross sections of finished bars interconnected by webs. The reduction of the workpiece is alternated with its axial displacement through one feed step, whereas at the end of a transitional length adjacent bars are displaced one with respect to another in opposite directions perpendicularly to webs so as to separate the bars. Mill rolls used with the method have several grooves of a variable cross section which form passes for rolling bars. The profile of each groove in transversal (with respect to mill roll axis of rotation) cross section is formed of two mutually conjugated arcs successively coming into contact with the workpiece. The grooves have an arc for reducing the workpiece and an arc for dividing bars one from another.

Abstract: In the high speed production of elongated metal bars, a method of slitting a double or triple stranded bar interconnected at a continuous node or nodes, in which the bar is rolled to reduce the cross-section of each strand equally, the compressive working force being applied to create lateral tensile forces whereby the strands diverge and separate. In a triple stranded bar the two outer strands are worked in the same manner to separate them from the central strand.

Abstract: Metal strip is slit by passage between a pair of rollers which are flanged and mate together in close tolerance interfitting relationship to completely contain and confine the strip cross section. The rollers compressively work the full width of the strip, thereby significantly reducing its thickness. The working portions of each of the rolls have at least two neighboring roll surfaces which are offset in a direction radially with respect to their axes of rotation, i.e., in a "stepped" relationship, the amount of offset being sufficiently great for simultaneously separating the strip into at least two resultant substrips while the thickness of the substrips is being significantly reduced. Both edges of each of the resultant substrips have an attractively polished appearance without sharpness or burr, and the substrips are produced without camber.

Abstract: The disclosure includes method and apparatus for handling elongated webs of sheet metal, and a sheet metal construct formed as an intermediate product and comprising a parent coil pre-divided into a plurality of daughter coils. In one method sequence, separation can be completed by the end user of the coil just before it is fed into a press or the like. In another method sequence, separation is completed during wrapping of the parent coil. In still other sequences, completion of separation can be accomplished at stages intermediate these two. Slitting may be done directly off a mill. Edge trim strip may be wound as part of the parent coil to simplify scrap handling, and may be used to protect the coil in transit.