Abstract: Presented is a hardware insertion press of the type for insertion of fasteners in sheet metal. The press incorporates both operator and tool protection systems that prevent the operator from being injured during use of the press, and which prevent the tool from being damaged by misalignment of a fastener in relation to the workpiece to which the fastener is intended to be fastened. For operator safety, the press is equipped so that the ram will retract if the tool encounters a part of the operator's body, such as a hand or finger. For tool protection the press incorporates mechanisms that define the press "window" so that a misaligned fastener encountered out of the range of the press window will cause the ram to be interrupted in its movement.

Abstract: A unique system and process for controlling the stroke positions of tools on a multi-station metal working machine are disclosed. The system and process are suitable for use with a metal working machine which carries the tools on an arm pivoted by an actuator. In the preferred embodiment, the control system includes a control circuit which continuously senses the position of the arm by use of a pulse generator rotary encoder. The control system stores settable initial and final stroke positions for each of the tools. The actuator is controlled to move the arm and the tools carried thereon.

Abstract: An extrusion assembly, which fits into a hydraulic press, includes an upper die plate and a lower die plate mounted to one another by die guide posts. A lead bar is coupled to the upper die plate at one end and to a mandrel at its other end and includes helical grooves on its surface that mate with helical protrusions on lead nuts. A die shell and insert are mounted concentrically with mandrel and receive a gear blank. As hydraulic press pushes lead bar axially toward gear blank, lead nuts impart a rotational motion to lead bar, which causes mandrel to move with a helical motion as it is pressed into and pulled out of gear blank.

Abstract: A vertical frame supports an interchangeable mandrel or die which receives the center portion of an elongated metal rod having opposite threaded end portions, and the rod is clamped to the die by a pivotal locking bar secured by a wedge actuated by a hydraulic cylinder. The frame also includes a vertical plate having upper and lower corner blocks connected by a pair of vertical guide rods. The rods support a horizontal carriage cross bar for vertical movement, and the cross bar pivotally supports upper end portions of a pair of arms each formed by rigidly connected parallel spaced plates having aligned straight cam slots. A pair of bending rollers are supported by the lower end portions of the arms, and a hub member extends between the plates of each arm and supports slide blocks which move within the cam slots. A hydraulic cylinder moves the cross bar vertically to move the arms and bending rollers along converging paths for overbending the rod around the die.

Abstract: A tube bending apparatus has an elongate frame with a longitudinal slot in an upper surface thereof and removal rollers laterally spaced at each side of the slot above the upper surface. A rolling carriage and reciprocating ram are disposed beneath the upper surface. A vertical post secured to the carriage has an upper end extending through the slot and a reversible bending die is removably mounted on the upper end of the post above the upper surface of the frame. The bending die is advanced and retracted relative to the lateral rollers by the ram such that a section of a tubular workpiece held against said lateral rollers can be engaged by the bending die and bent into a curved configuration.

Abstract: When starting up the punch press its eccentric shaft must accelerate through a start-up angle from the resting state up to the operating speed of rotation due to the forces of inertia of the moving structures of the punch press. When stopping the punch press the eccentric shaft is rotated in the direction of normal operation into a position between the upper dead center and the lower dead center position, in which latter position no contacting between the upper tool and the metal strip to be worked upon takes place. From this position the eccentric shaft is rotated backwards by the start-up angle into a start-up angle position. In the start-up angle position again no contact between the upper tool and the strip takes place.

Abstract: For tying a compressed bale tending to expand primarily along a major axis, a bale tie made preferably from steel wire or alternatively from steel strap is bent to form two marcelled portions, which are characterized by sinusoidal undulations, which are oriented so as to be generally parallel to the major axis, and along which the tie can straighten to absorb tensile forces. A joint is formed at the opposite ends of the tie. Where bent to form the marcelled portions, the tie has an ultimate strength less than the ultimate strength of an undeformed portion of the tie but more than the ultimate strength of the joint. An apparatus for forming a wire with a marcelled portion comprises upper rolls and lower rolls, which are rotatably mounted and respectively on an upper block and a lower block. The upper block is pivotally mounted upon the lower block.

Abstract: A frame supports an interchangeable mandrel or die which receives the center portion of an elongated metal rod having opposite threaded end portions, and the rod is clamped to the die by a locking bar actuated by a hydraulic cylinder. The frame also includes a set of vertically spaced cross members connected by a pair of parallel spaced guide rods which support a carrier bar for vertical movement. The carrier bar pivotally supports corresponding end portions of a pair of arms each formed by parallel spaced plates, and each pair of plates defines slightly angled aligned cam slots. A pair of bending rollers are supported by the opposite end portions of the arms, and a hub member extends between the plates of each arm and supports rollers which engage the corresponding cam slots to provide for moving the arms and bending rollers along non-parallel converging paths for overbending the rod around the die.

Abstract: A hand operated rebar bender and bent bar straightener which includes a base, a pair of spaced apart bending posts and a linearly reciprocal slide disposed between the posts and movable reciprocally in directions perpendicular to a line interconnecting the posts. The slide defines a first and second groove, both adapted to receive rebar, which move with the slide. The first groove is positioned so that straight rebar to be bent is originally tangent to the peripheries of the posts. The improvement of the present invention includes mechanical advantage which each movement of the handle moves the slide in increments thus allowing a person of lessor strength to comfortably bend heavy rebar such as #5. Also, a unique automatic or manual reversing mechanism is disclosed which allows the handle to be used in only one direction for straightening rebar as well as bending it.

Abstract: An apparatus for bending and forming sheet metal into U-shaped channel members is comprised of a support block for supporting a blank of sheet metal in a centered position, a pair of rollers that engage in rolling contact against opposite ends of the sheet metal, and an anvil around which the sheet metal blank is formed into the U-shaped channel member. The sheet metal blank is formed over opposite sides of the anvil by the rollers engaging in rolling contact against the opposite ends of the sheet metal blank. As the rollers roll over the opposite ends of the sheet metal blank, they bend and form the sheet metal ends into channel bends having acute interior angles. When the rollers are removed from the sheet metal ends, the resiliency of the sheet metal causes the channel bends to spring back from their acute angle configurations to right angle configurations.

Abstract: A tube bending apparatus is presented having a bending shoe, two lateral rollers to receive the tubular workpiece, reciprocating power means to advance and retract the bending shoe between the lateral rollers, and a base. The bending shoe has a semi-circular bending channel with lips extending from the top and bottom of the bending channel on the forward portion of the bending shoe, whereby the lips extend beyond the midpoint of the tubular workpiece being bent to prevent crimping or folding. The lateral rollers are mounted in slots in the base to allow for multiple positions.

Abstract: A method of bending rule to be used to cut a slot as part of a box makers form comprising locating the rule tangentially of a pair of rollers and driving a former between the rollers so that the rule pivots around the rollers as it is bent.

Abstract: Reinforcing device formed from a bent metallic bar stock formed into two legs, having an intermediate bend thereof, inserted into the hollowed end of a tine, such as for a hay loader, or related lift mechanism, and therein reinforcing the tine against shear forces and bending moments. Apparatus is provided for bending the bar stock into the configuration of the reinforcing member, by applying a ram to the bar at that location where the bend is required, and forcing the bar to bend into the formation of a pair of legs, between a pair of guide rollers, through the longitudinal shifting of the ram under excessive force during bending of the bar into its reinforcing configuration.

Abstract: A method for making blanks of a profile varying lengthwise, such as few-leaf springs involves placing a heated billet (1) on a sizing former (2) and feeding it to a deformation zone for forming a product of a preset profile which is carried out from the middle part (3) of the billet simultaneously towards its ends (4,5) thereof to form its runs by drawing or rolling. In an apparatus for carrying out this method, a forming means is provided with a constant-size groove (6) so that the billet runs are formed simultaneously during passage therethrough, or has a pair of carriages supporting non-driven rolls and moving in the opposite directions.

Abstract: A tube-bending device that includes a main body on which is pivotably mounted a ratchet lever that via a driving pawl engages a ratchet bar that is displaceably guided in the main body and is provided for an anvil. A detent is also pivotably mounted on the main body and engages the ratchet bar. A holder is provided on the main body, with a first pair of blocks disposed on the one side of the holder, and a second pair of blocks being disposed on the other side of the holder. A respective one of the pairs of blocks is provided for supporting a tube during a bending process.

Abstract: Elongated straight cylindrical metal rods are threaded along opposite end portions, and the cylindrical outer surface of the center portion of each rod is marked to form a visual indicator of the longitudinal center of the rod. The straight rods are successively inserted into a rod bending machine having a mandrel with a mark indicating the center plane of the bending operation. The mid-point mark on each rod is aligned with the center plane mark on the machine, and the rod is bent to form a precision U-bolt. Preferably, the mark identifying the center of each rod extends circumferentially around the metal rod and is formed by a stripe of color contrasting ink directly on the rod or on a label attached to the rod to provide a permanent mark which does not require rotating the rod to find the mark.

Abstract: Elongated straight cylindrical metal rods are threaded along opposite end portions, and the cylindrical outer surface of the center portion of each rod is marked to form a visual indicator of the longitudinal center of the rod. The straight rods are successively inserted into a rod bearing machine having a mandrel with a mark indicating the center plane of the bending operation. The mid-point mark on each rod is aligned with the center plane mark on the machine, and the rod is bent to form a precision U-bolt. Preferably, the mark identifying the center of each rod extends circumferentially around the metal rod and is formed by a stripe or color contrasting ink directly on the rod or on a label attached to the rod to provide a permanent mark which does not require rotating the rod to find the mark.

Abstract: A fork member for the bending section of a pipe bending apparatus includes a flat base having two symmetrically disposed diverging legs. Each leg has a protruding headed pin and a set of slots extending radially from the pin symmetrically on both legs. An elongated arm is removably mountable on each leg. Each arm has two axially elongated keyhole openings and an axially extending rib. When a selected opening in the arm is hooked over a corresponding pin on the corresponding leg, and the rib on the arm is disposed in the selected slot in the leg, pipe abutment members carried by the arms will be suitably spaced and positioned.

Abstract: A hand operated rebar bender and bent rebar straightener which includes a base, a pair of spaced apart bending posts and a linearly reciprocal slide disposed between the posts and movable reciprocally in directions perpendicular to a line interconnecting the posts. The slide defines a first and a second groove, both adapted to receive rebar, which move with the slide. The first groove is positioned so that straight bar to be bent is originally tangent to the peripheries of the posts. The slide is movable over a distance sufficient to move the first groove past the line interconnecting the posts so that the appropriate bend is formed in the rebar. The second groove is positioned so that in one of the limiting positions of the slide travel it is relatively further removed in the direction of slide travel from the bending posts than the first groove to permit the insertion of bent rebar therein.

Abstract: A rod bending device using a combination of a movable mandrel and two moving rollers, between which mandrel and which rollers the rod bending is effected, the movements of which mandrel and rollers are effected simultaneously by the same power system and by a single power stroke. The power system, preferably a hydraulic system, effects movement of the movable mandrel which in turn simultaneously effects movement of two arms which support the movable rollers. This simultaneous movement of the mandrel and the rollers effects the bending of the rod which is positioned between the mandrel and the rollers. The curvature and the degree of the bending are determined by the shape of the mandrel, the positioning of the rollers on the supporting arms and the extent of the revolution of the arms about the individual fulcrums on which the respective arms are revolved.

Abstract: Elongated straight cylindrical metal rods are threaded along opposite end portions, and the cylindrical outer surface of the center portion of each rod is marked to form a visual indicator of the longitudinal center of the rod. The straight rods are successively inserted into a rod bending machine having a mandrel with a mark indicating the center plane of the bending operation. The mid-point mark on each rod is aligned with the center plane mark on the machine, and the rod is bent to form a precision U-bolt. Preferably, the mark identifying the center of each rod extends circumferentially around the metal rod and is formed by a stripe of color contrasting ink to provide a permanent mark which does not require rotating the rod to find the mark.

Abstract: Elongated straight cylindrical metal rods are threaded along opposite end portions, and the cylindrical outer surface of the center portion of each rod is marked to form a visual indicator of the longitudinal center of the rod. The straight rods are successively inserted into a rod bending machine having a mandrel with a mark indicating the center plane of the bending operation. The mid-point mark on each rod is aligned with the center plane mark on the machine, and the rod is bent to form a precision U-bolt. Preferably, the mark identifying the center of each rod extends circumferentially around the metal rod and is formed by a stripe of color contrasting ink to provide a permanent mark which does not require rotating the rod to find the mark.

Abstract: A device for bending a metal bar especially suitable for bending metal bars used in reinforcing concrete structures. The device is hand operated and portable and includes a slide for bending the bars in a single horizontal plane which allows multiple, closely adjacent bends to be made in a single bar both on and off the construction site.

Abstract: Device for swaging a loose fitting onto a core. The device has at least two opposed coplaner swaging tools each rotatable about a fixed axis and together forming a swaging station. Pusher means are provided for pushing the fitting through the swaging station while at the same time rotating the tools about their axes.

Abstract: The present invention provides an apparatus and method of forming tube, for example, muffler shells by the use of forming sheet over a mandrel by rolling a pair of symmetrical rollers from a point on the mandrel over an arcuate surface thereof to form the sheet thereof, the rolling being performed by roller means which are elongated to extend from the length of the mandrel and which are biased one towards the other with sufficient force to form the sheet as they are rolled over the surface of the mandrel.

Abstract: The invention relates to an apparatus for manufacturing a metal pipe. At present, accurately measured, thick-walled pipes to be used as rolls must be manufactured in a plurality of working steps. The manufacture of pipes of accurate diameters is complicated e.g. due to inner stresses in pipe blanks which results in deformations in internal or external machining of pipes. An object of the present invention is to overcome the drawbacks of the prior art.

Abstract: One embodiment of an invention providing am inprovement upon a U-bolt bender is disclosed. The bender has a clamp for clamping a workpiece thereto and a slide for advancing the workpiece along a path. The improvement comprises a die and rollers for urging an intermediate portion of the workpiece against a forward surface of the die and for urging end portion of the workpiece respectively against sides of the die adjacent to the forward surface. The bender carries the rollers and the slide carries the die and brings the workpiece into engagement with the rollers by advancing the workpiece along the path. The sides of the die converge together and extend away from the forward surface such that as the slide brings the workpiece into engagement with the roller, the rollers urge the intermediate portion of the workpiece against the forward surface and urge the end portions of the workpiece respectively against the sides of the die, the slide meanwhile causing the clamp to clamp the workpiece to the die.

Abstract: A hydraulic bending machine comprises a reciprocating connector fitted symmetrically with a pair of roller holders having inner and outer rollers rotatably attached to the end portions thereof, respectively. In these inner and outer rollers to abut against a workpiece, the outer rollers have a diameter larger than that of the inner rollers. A guide block is disposed forward in the extending direction of the connector. When the connector extends, the workpiece is held between the rollers of the respective roller holders and the guide block. When the connector further extends, then the roller holders rock around their rocking centers, and the workpiece, pushed by the inner and outer rollers, is bent around the guide block. Since the diameter of the outer rollers is larger than that of the inner rollers, the workpiece is bent further by the outer rollers than by the inner rollers. Thus, there may be maintained a desired bending angle even with the restoring force applied to the workpiece after bending.

Abstract: A valve core for co-operation with a hydraulic valve sleeve, wherein the core is provided with a plurality of longitudinally extending grooves constructed for co-operation with mating radially inwardly facing grooves in the valve sleeve, wherein the grooves are constructed by a rolling operation in a manner permitting almost limitless variations in exact valve-land contour. The invention deals with the valve core thus constructed and a preferred valve slot configuration, along with a novel method and apparatus for the construction thereof.

Abstract: Apparatus and method for fabricating a rectangular waste disposal container from a single steel sheet, includes a cantilever shaped frame supporting a rectangular mandrel rotatable on a horizontal shaft. A vertically oriented hydraulic ram depends from an arm of the frame and has a tandem roller assembly pivotally mounted at its lower end with an axis parallel to the axis of the mandrel. A steel sheet is fed into the nip between the rollers and the mandrel and the latter is rotated while hydraulic pressure is applied to the rollers to press-break the sheet at the mandrel corners.

Abstract: A bending clamp is disclosed for use with a pipe bending apparatus having a generally arcuate shaped bending shoe about which a tubular pipe may be bent. The bending clamp is cooperable with the bending shoe to retain the pipe against the bending surface of the bending shoe so as to prevent wrinkling, flattening or collapse of the pipe during bending of the pipe.

Abstract: A die for performing the ironing process in the manufacture of drawn and ironed food or beverage cans. A number of rollers are mounted in a carriage to form a ring of suitable inner diameter to perform the desired amount of reduction in the thickness of a can mounted on a mating punch. Each roller has a concave peripheral surface which forms a small segment of the ring. The rollers have conical end surfaces which butt together closely at the inner diameter. On the outer side of the ring, the rollers bear on backer members. In one form of the invention the backer members are stationary strips and the carriage moves in the same direction as the can when the can passes through the die. In another form the carriage is stationary and the backer strips move in the opposite direction. In another form, the backer members are additional rollers mounted on bearings. In all cases the friction between the rollers and the can and the rollers and the backer members is primarily rolling friction.