Abstract: To provide a method of manufacturing a shaft for a steering device, the shaft including a spline shaft part to be coupled with an input shaft, a stopper part to be coupled with an output shaft, and an intermediate shaft part that couples the spline shaft part with the stopper part. The method includes: a step of forming a hole part recessed in an axial direction from one end of a pillar-shaped material by forging; and a step of pressing the material in which the hole part has been formed into a die to perform drawing in a radial direction on a portion of the material at which the spline shaft part and the intermediate shaft part are formed, and prolonging a length along the axial direction of the hole part at the same time by forging.

Abstract: The disclosure aims to provide a structural member made of an extruded material that effectively helps to reduce weight while ensuring strength and rigidity. The structural member has a varied wall thickness along an extrusion direction.

Abstract: If a mandrel for extruding metal pipes, having two axially offset pressing surfaces with different radial characteristics and having a transition region between these two pressing surfaces has a support surface in the transition region then the negative effect of narrowing, which arises owing to the mandrel shifting from a first pressing position, in which the first of the two pressing surfaces interacts with a die, to a second pressing position, in which the second pressing surface interacts with the die, can be minimized.

Abstract: An extruder and tube extruder or metal extrusion press that has a press frame, which is composed of a cylinder bar and a counter bar connected to said cylinder bar, in which a movable block receiver holder that bears a block receiver and a movable plunger traverse are provided. A main cylinder or pressing cylinder is arranged in the cylinder bar. The cylinder receiving in its cylinder housing a pressing piston provided with a pressing plunger, and in which an equalization container is arranged in the cylinder housing. The container supplying hydraulic oil to the pressing piston by a slide plate provided on a central linkage. A filling valve that has a lid-like valve cone is formed in the transition from the equalization container to the cylinder housing.

Abstract: This dynamic damper is provided with a movable part that can be moved by external input, and an excitation coil for generating a magnetic field of an intensity corresponding to a supplied electric current. The movable part is configured to include: first and second magnetic cores in which magnetic paths, which are pathways for the magnetic field generated by the excitation coil, are configured as annular closed magnetic paths; and a magnetic viscous elastomer of which the viscous properties change in accordance with the size of the magnetic field generated by the excitation coil. The magnetic viscous elastomer is arranged so as link at least one location in the first and second magnetic cores and constitutes a closed magnetic path.

Abstract: A double action extrusion press has: a main crosshead provided freely movable with the application of pressure in an axial direction by a main cylinder and having a pressing system disposed on the tip thereof; and a piercer cylinder built into the main cylinder and provided within the main ram, allowing a mandrel to slide within the pressing system and the main crosshead. The double action extrusion press complements the extrusion force by force equivalent to a mandrel pull force acting on a mandrel stop rod by affixing the piercer cylinder in contact to a piercer crosshead that is joined with the mandrel stop rod and applying hydraulic force to the rod side of the piercer cylinder.

Abstract: In some embodiments, the instant invention provides for a method including: extruding, utilizing a first die and a mandrel, a hollow tube having a first tube section having a first outer tube diameter of Z, a first inner tube diameter, and a first length; extruding, utilizing a second die and the mandrel, continuing from an end of the first tube section, a hollow tube having a second tube section having a second inner tube diameter and a second length, where the second die has a first die section, and where an angle of a wall of the first die section of the second die relative to a longitudinal axis of the hollow tube ranges from 10 to 45 degrees; extruding a third tube section, a third inner tube diameter, and a third length, and producing a monolithic hollow stepped tube extrudate.

Abstract: In a method of making a tubular body, material is pressed through a die of a forming tool into a first mold cavity disposed in downstream relationship to the die to produce a first end piece. A mandrel is then moved in a direction of the die to thereby displace the mold cavity in the same direction and to extrude a tubular center piece to adjoin the first end piece. The mandrel is then replaced by a mold having a second mold cavity to mold a second end piece to adjoin the center piece.

Abstract: The application comprises a blank for producing a cutting tool with at least one inner bore for conducting fluids, wherein the blank comprises at least a first and a second portion along, its longitudinal axis, wherein the inner bore in the first portion is formed substantially in a straight line and parallel to the longitudinal axis of the blank, and the inner bore in the second portion has a first twist with a first twist angle greater than zero, wherein the blank can be obtained by a continuous pressing operation, in particular a continuous extruding operation. The application also describes an extrusion device for producing a blank, wherein the extrusion device comprises a control element for controlling the twist angle, in particular the first and/or second twist angle.

Abstract: An apparatus produces a tubular structure having a longitudinal axis and at least one form extending helically inward from the structure relative to the longitudinal axis. The apparatus includes an extruder including at least two spaced apart extrusion die surfaces adapted to extrude plastic state material therethrough. At least one extrusion die has at least one nonplanar channel having facing nonplanar surfaces configured and disposed such that during extrusion of the material through the at least one extrusion die, material flowing into the channel creates the at least one form. The channel surfaces direct material flow such that the at least one form and the structure exiting the extruder and last contacted by the at least one die of the extruder collectively helically rotate about the longitudinal axis.

Abstract: An extruded workpiece for use as raw material stock in machining is described. The material is extruded through a die that includes a section to form a clamping region, said clamping regions sized and shaped to fit the clamp of a vise used to hold parts during machining. Another embodiment describes the die used to make the workpiece and another embodiment describes a process for using the die and the work piece to generate a finished part.

Abstract: A method of manufacturing a wheel rim for a vehicle includes an ironing step for ironing a tubular material to manufacture a tubular member having a non-constant thickness, using an ironing apparatus provided with a punch, a die whose side surface opposing the punch is a convex and concave surface, and a pressing member. At the ironing step, a flange portion of the tubular material is set at the die, then the pressing member is moved relative to the die thereby to squeeze the flange portion of the tubular material by the pressing member and the die, and then the punch is moved relative to the die to iron at least a portion of the tubular material except the flange portion of the tubular material to manufacture the tubular member having a non-constant thickness.

Abstract: A forged product having thick end parts, and a thin part between the thick parts, is formed by extruding a forging stock such that the cross section of the forging stock varies along the direction of extrusion, wherein in any cross section in a direction perpendicular to the direction of extrusion, the forging stock has two thick end parts, a thin part intermediate the end parts and transitional parts with varying thickness between the thin part and each of the thick end parts; cutting the forging stock in the direction perpendicular to the direction of extrusion to form cut portions; and forging each of the cut portions such that the thick end parts of the cut portions form the thick end parts of the forged product and the thin part of the cut portions forms the thin part of the forged product.

Abstract: A forming apparatus for an extruded hollow section has a fixed die provided with a forming hole having guide grooves extending in a direction tilting against a direction of extrusion, and movable dies disposed to be able to travel along the guide grooves, respectively. The fixed die has a base part bridging between inner faces of the forming hole, and a hole forming part extended from an end of the base part, on a downstream side thereof, toward downstream inside the forming hole. The movable dies are disposed inside the forming hole with a gap remaining between the hole forming part and each of the movable dies.

Abstract: A method for forming the extruded hollow section using a forming apparatus including a fixed die provided with a forming hole having guide grooves extending in a direction tilting against the direction of extrusion, and movable dies able to travel along the guide grooves, respectively, wherein the fixed die has a base part provided so as to bridge between inner faces of the forming hole, and a hole forming part extended from an end of the base part, on a downstream side thereof, toward downstream inside the forming hole. The method includes the steps of extruding the parallel parts with the movable dies as-stopped state, and extruding the tilt parts while causing the movable dies to travel along the guide grooves, respectively.

Abstract: A billet of an aluminum alloy or magnesium alloy is formed by a combination of forming operations into a desired article of complex, but open shape. In a first step a billet is heated and extruded to form an extruded workpiece profile having at least first and second sections of different thicknesses. The extruded workpiece may be shaped so that the respective sections are at an angle to each other. The extruded workpiece is then further formed against a forming surface so that the shape of least one of the sections is further formed toward the shape of the article. The methods are suitable for efficient manufacture of many like complex shapes such as brackets and reinforcement members, and even container pans for computers and other electronic devices.

Abstract: The subject of the invention is a device and a process for producing single-piece parts, including a bulk section and an elongated section, the device includes a die, formed from at least two half-shells, provided with an orifice for introducing material and bearing as a hollow the shape of the bulk section of the part, at least one of the two half-shells includes an extrusion orifice for producing the elongated section of the part. The process includes a step of pushing a slug of material into a die, provided with an inlet orifice and bearing as a hollow, the shape of the bulk section of the part, and a step of extruding a fraction of the slug to produce the elongated section of the part through an extrusion orifice of the die so as to form a blank of the part via a stamping-extrusion operation.

Abstract: A forming apparatus for an extruded hollow section has a fixed die provided with a forming hole having guide grooves extending in a direction tilting against a direction of extrusion, and movable dies disposed to be able to travel along the guide grooves, respectively. The fixed die has a base part bridging between inner faces of the forming hole, and a hole forming part extended from an end of the base part, on a downstream side thereof, toward downstream inside the forming hole. The movable dies are disposed inside the forming hole with a gap remaining between the hole forming part and each of the movable dies.

Abstract: The application comprises a blank for producing a cutting tool with at least one inner bore for conducting fluids, wherein the blank comprises at least a first and a second portion along, its longitudinal axis, wherein the inner bore in the first portion is formed substantially in a straight line and parallel to the longitudinal axis of the blank, and the inner bore in the second portion has a first twist with a first twist angle greater than zero, wherein the blank can be obtained by a continuous pressing operation, in particular a continuous extruding operation. The application also describes an extrusion device for producing a blank, wherein the extrusion device comprises a control element for controlling the twist angle, in particular the first and/or second twist angle.

Abstract: In one embodiment, a device for capturing radiation includes: a panel defining a plurality of double wedge chambers, wherein each double wedge chamber includes a first wedge-shaped chamber that tapers into an opening for a second wedge-shaped chamber, and wherein a longitudinal axis of the first wedge-shaped chamber is not collinear with a longitudinal axis of the second wedge-shaped chamber.

Abstract: A method for manufacturing a component of a vehicle structure or vehicle seat structure is provided that includes, but is not limited to pressing a starting material through a die in order to produce an extruded product, separating a section from the extruded product, and forming the separated section into the component. A varying wall thickness of the separated section is produced during the pressing through the die.

Abstract: A torsion bar is provided, for application in belt winders for safety belts, provided on the end sections thereof with embodiments of drive and/or locking elements, for positive connection to corresponding devices. The torsion bar and the drive and/or locking elements provided on the ends thereof is produced in one piece from a non-ferrous metal, using varying impact extrusions in order to achieve different torques with constant dimensions or the drive and/or locking elements with various diameters for the torsion bar.

Abstract: A system for extruding teeth in a workpiece includes a first mandrel supported on a first press and including first die teeth that produce partially formed teeth on the workpiece as the first die teeth are extruded into the workpiece by the first press, a second mandrel supported on a second press and including second die teeth that produce fully formed teeth on the workpiece as the second die teeth are extruded into the workpiece by the second die station, and a transfer system for supporting and carrying the workpiece with the lower die assembly from the first press to the second press.

Abstract: A method of manufacturing a catalyst, a catalyst precursor, or a catalyst support comprising: (a) mixing a refractory metal oxide or precursor thereof with a liquid to form a paste; (b) adding said paste to an extruder, the extruder having a die plate comprising one or more dies, each die having a plurality of apertures, the outlet of each aperture having a cross sectional area of 6 mm2 or less; (c) extruding the paste through the apertures to form catalyst support extrudates; wherein the inlet of the apertures has a greater cross sectional area than the outlet of said apertures; and wherein for at least one die the combined cross sectional area of all apertures at the inlet relative to the total cross sectional area of the die at the inlet is higher than 50%.

Abstract: A method for manufacturing a one-piece axle tube housing with localized sections of increased wall thickness includes providing a tube blank, inserting a mandrel having a reduced diameter profile, passing the tube through an extrusion die to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further reducing step may be used to form the final desired profile, including reduced inner and outer diameters along sections of the axle tube housing.

Abstract: A method for manufacturing a one-piece axle tube housing with localized sections of increased wall thickness includes providing a tube blank, inserting a mandrel having a reduced diameter profile, passing the tube through an extrusion die to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further reducing step may be used to form the final desired profile, including reduced inner and outer diameters along sections of the axle tube housing.

Abstract: A die through hole has an inside surface including a bell portion, an approach portion, and a bearing portion from the entrance side. The diameter of the approach portion is D1 on its entrance side and D2 on its exit side and gradually decreases from the entrance side to the exit side. The diameter satisfies Equation (1): 0.7?D2/D1<0.97. The die half angle of an inside surface where the diameter D3 is D2/0.97 is not less than the die half angle R2 of an inside surface nearer to the approach portion exit side than the inside surface where the diameter is D3. The axial distance LR from the inside surface where the diameter is D3 to the inside surface where the diameter is D2 satisfies Equation (2): 20?LR/((D3?D2)/2)?115. The through hole diameter at the bearing portion is fixed at D2, and the length is LB and satisfies Equation (3): 0.3?LB/D2?10.

Abstract: The present invention provides a metal molding method, a metal molding machine and a metal molded body, wherein using a mold in which a molding space having a predetermined shape and a metal body lead-in space which is communicated with the molding space are formed, a metal body which is inserted into the metal body lead-in space is fed into the molding space by applying a predetermined pressure thus forming a molded product having a predetermined shape. Particularly, the metal body is deformed by shearing when the metal body is fed to the molding space from the metal body lead-in space thus turning the metal structure of the metal body into the finer grain structure.

Abstract: A process by which nanostructured monolithic bodies can be produced in a single continuous operation, as opposed to multi-stage deformation processing. The process generally entails continuously producing a chip having a nanostructured microstructure by engaging a solid body with a cutting edge of a tool while the solid body and the cutting edge move relative to each other, and simultaneously extruding the chip in the immediate vicinity of the cutting edge, such as with a constraining member, as the chip is separated from the solid body by the cutting edge to continuously plastically deform the chip and produce a nanostructured monolithic body immediately downstream of the cutting edge. The shape and size of the chip can be simultaneously controlled by the extrusion process so that the nanostructured monolithic body has a predetermined geometry. The nanostructured monolithic body can be in the form of a product suitable for immediate use, or undergo further processing to yield a product.

Abstract: The present invention relates to an improved method of forming a trailer receiver for use in connection with a trailer hitch assembly for towing trailers, campers, boats and the like. The invention relates to an improved method for forming a trailer receiver that utilizes cold forward extrusion and a tooling arrangement to efficiently and cost effectively produce custom trailer receivers.

Abstract: A method of manufacturing lithium or lithium alloy anodes for electrochemical cells by an extrusion process wherein a lithium or lithium alloy ingot is formed into a thin sheet. The method is adapted to extrude thin sheet having a width exceeding the diameter of the lithium or lithium alloy ingot and enables the extrusion of lithium or lithium alloy thin sheets with more than one lithium or lithium alloy ingot. The invention also provides a die assembly adapted to allow adjustment and fine tuning of a die aperture while the extrusion process of a lithium or lithium alloy ingot is being carried out.

Abstract: The purpose of the present invention is to propose a new way of manufacturing curved metal tubes or rods with arbitrary sections and eliminating the conventional bending defects such as thinning and thickening in the wall of tube, distortion of the section, and wrinkling and folding on the surface by the extrusion bending process that can extrude and weld together one or more billets inside dies cavity, and can bend them during extrusion due to the gradient of extrusion velocities controlled by the eccentricity of the cavity sections between the entrance and the exit of the eccentric conical extrusion bending dies and conical plug, or by the relative size of the holes of multi-hole container, or by the relative moving velocity of multi-punches.

Abstract: An apparatus and method are provided for angularly extruding a workpiece through a die to form blanks and articles having refined grain structure. The die is also used to form the workpiece to a desired shape, such as a cylinder. The angular extrusion method can be used in place of some heat treatments, thereby lowering the cost and time for manufacturing articles. The method is compatible with materials with high strength-to-weight ratios such as aluminum, titanium, and alloys thereof. The blanks can be used to form articles having favorable mechanical properties such as strength, toughness, formability, and resistance to fatigue, corrosion, and thermal stresses.

Abstract: The object of the invention is a process for forming sectors of the air intake lip of an aircraft nacelle, of U-shaped cross-section, characterized in that it comprises producing, from a cylindrical billet (11) of a suitable material, by hot die pressing, a tubular profile (12) of U-shaped cross-section whose ends are interconnected, a portion of the section formed by the U having a development less by several percent than the development of the smallest cross-section of the lip sector to be obtained, in giving to the profile (12) at the outlet of the die (15) a curvature whose radius is substantially equal to the mean radius of said sector, then in forming and calibrating the profile (12) to the final shapes of the sector by hydraulic expansion in a matrix whose interior corresponds to the external volume of said sector increased by the resilient return of the material to be expanded, and finally, cutting off the tubular product thus formed to separate the portion of U-shaped cross-section constituting said

Abstract: This invention relates to the extru-bending machine that can bend product by extruding two or more hot metal billets with the machine which consists of an extrusion die holder equipped with conical dies, container holder heating the two or more-holed container with conical plug, two or more extrusion stems, hydraulic power system unit, relative velocity control unit, and support frame structure.

Abstract: The purpose of the present invention is to propose a new way of manufacturing curved metal tubes or rods with arbitrary sections and eliminating the conventional bending defects such as thinning and thickening in the wall of tube, distortion of the section, and wrinkling and folding on the surface by the extrusion bending process that can extrude and weld together one or more billets inside dies cavity, and can bend them during extrusion due to the gradient of extrusion velocities controlled by the eccentricity of the cavity sections between the entrance and the exit of the eccentric conical extrusion bending dies and conical plug, or by the relative size of the holes of multi-hole container, or by the relative moving velocity of multi-punches.

Abstract: The present invention relates to an easy and cost effective process for extruding a tube having different intermediate sections in its longitudinal direction, and a die for forming a tube through this extrusion molding process. Tubes so formed may be used for a vehicle for example, particularly for the body frame of a motorcycle. The die for this extrusion molding process includes a fixed die and a movable variable die. The tube is formed by material extruded from an outflow passage which is formed by the superposition in the direction of extrusion of a fixed die hole and a variable die hole. The outflow passage has an opening for a tube wall for forming the wall of the tube, and openings for two intermediate walls for forming connecting walls in the inside space of the tube. The tube formed by this process is composed of a part having the connecting wall and a part having no connecting wall.

Abstract: In a method for producing curved work pieces, an extruded profile leaves the die of an extruder in the strand discharge direction and is then bent into a curved shape by external forces. The extruded profile that leaves the die, before being bent, is deflected so that the strand discharge direction extends forwards at an angle counter to the eventual curvature of the work piece. To this end, the die comprises a tool holder in whose receiving opening an extrusion tool package consisting of a die with or without a mandrel and a cover part is disposed. The guide surfaces of the die and/or of the mandrel that produce the discharged strand are designed or disposed to be at an angle with respect to the strand discharge direction which extends at an incline with respect to the center axis of the die counter to the eventual curvature of the work piece.

Abstract: An extrusion tool for an extrusion press for manufacturing seamless, eccentric pipe sections—in particular pipe sections with circular outer and inner contours—from extrusion blocks, in particular from extrusion billets. The extrusion tool contains a container with a chamber with a longitudinal axis MR which accommodates the extrusion block, an extrusion stem which is introduced into the container chamber, and features a dummy block, a mandrel arm with a longitudinal axis MD forming the inner wall of the pipe-section, and a die with an opening with a longitudinal axis MM forming the outer wall of the pipe section. The mandrel arm is arranged such that it can be pushed out of the dummy block through the extrusion block up to or into the die opening. The mandrel arm in the position for extrusion is arranged eccentric in cross-section with respect to the container chamber and the die opening and the die opening is arranged eccentric in cross-section with respect to the container chamber.

Abstract: The invention relates to a method for producing curved work pieces (W) according to which an extruded profile leaves the die (1) of an extruder in the strand discharge direction (A) and is then bent into a curved shape under the influence of external forces. According to the invention, the extruded profile that leaves the die (1), before being bent, is deflected in such a manner that the strand discharge direction (A) extends forwards at an angle counter to the eventual curvature of the work piece. To this end, the extrusion die for producing curved work pieces (W) comprises a tool holder (6) in whose receiving opening ((9) an extrusion tool package consisting of a die (1) with or without a mandrel (4) and a cover part (8) is disposed. The guide surfaces (3) of the die (1) and/or or the mandrel (4) that produce the discharged strand are designed or disposed to be at an angle with respect to the strand discharge direction (A).

Abstract: An extruded article which has at least one hollow portion and changes in cross-section along a direction of an extrusion axis is manufactured by the method. The method includes the step of advancing a punch to extrude a billet while controlling a movement of a mandrel for defining an inner periphery of the hollow portion relative to a die for defining an outer periphery of the extruded article.

Abstract: A method of manufacturing micro-multi-port tubing including actuating a hydraulic press to apply a force to a billet to extrude material through a die opening. The die opening defines at least two distinct segments to produce a single, unitary, continuous micro-multi-port extrusion strand having at least two distinct segments being interconnected by a web section. The method further includes separating the single, unitary, continuous micro-multi-port strand to substantially remove and/or reshape the web section to define at least two separate and independent micro-multi-port tubing segments from a single extrusion strand.

Abstract: The present invention relates to an easy and cost effective process for extruding a tube having different intermediate sections in its longitudinal direction, and a die for forming a tube through this extrusion molding process. Tubes so formed may be used for a vehicle for example, particularly for the body frame of a motorcycle. The die for this extrusion molding process includes a fixed die and a movable variable die. The tube is formed by material extruded from an outflow passage which is formed by the superposition in the direction of extrusion of a fixed die hole and a variable die hole. The outflow passage has an opening for a tube wall for forming the wall of the tube, and openings for two intermediate walls for forming connecting walls in the inside space of the tube. The tube formed by this process is composed of a part having the connecting wall and a part having no connecting wall.

Abstract: Apparatus for and method of extruding a metal pipe having a substantially uniform inner diameter. The forward and rearward end sections of the pipe are thicker than the middle section of the pipe. A heated metal billet having a cylindrical longitudinal bore is inserted into the rear opening of a cylindrical bore of a stationary container. A two-part removable inner die is located within the bore of the container adjacent the forward end of the container and an outer die is located outside of the container adjacent the front end of the container. The inner die has a relatively small diameter cylindrical bore. The outer die has a relatively large diameter cylindrical bore. The billet is moved along a central longitudinal axis within the bore of the container by a press which includes a circular forward pressing surface and a mandrel extending forwardly from the pressing surface toward the billet.

Abstract: Method and apparatus for the continuous extrusion of rods of plastic raw material. The rods contain at least one inner channel which is at least in part spiral-shaped. The raw material may be a powder-metallurgical or ceramic mass. The material is extruded through a nozzle mouthpiece and made to rotate by an arrangement of flow guiding surfaces. At least one thread made of a flexible or elastic material is entrained and gives the rod a spiral shape with a predetermined pitch. The thread is retained upstream of the nozzle mouthpiece in an eccentric position relative to the rod axis that extends through the nozzle mouthpiece. The movement of rotation of the raw material is adjusted by an outer adjusting force which modifies the angle between the arrangement of flow guiding surfaces and the longitudinal axis of the nozzle mouthpiece to adjust the position and pitch of the spiral channel.

Abstract: Apparatus for and method of extruding a metal pipe having a uniform inner diameter. The forward and rearward end sections of the pipe are thicker than the middle section of the pipe. A heated metal billet having a cylindrical longitudinal bore is inserted into the rear opening of a cylindrical bore of a stationary container. A two-part removable inner die is located within the bore of the container and an outer die is located outside of the container. The billet is moved within by a press which includes a mandrel extending forwardly from a pressing surface toward the billet. The mandrel has a cylindrical relatively large diameter rearward portion, a cylindrical relatively small diameter middle portion and a frusto conical forward portion which tapers outwardly in the forward direction from the diameter of the middle portion to the diameter of the forward portion.

Abstract: A tubular axle having a spindle and a bearing shoulder is formed directly into heat-treated tubing. The method generally includes a heating operation, and a two stage forming operation. The first operation is to induction heat a steel tubular axle blank to a temperature less than 1500 degrees Fahrenheit. The next operation includes forcing a preform die assembly onto the tubular blank to reduce a length of the blank to a second diameter while forming an intermediate section having a first and second ramped section. The final operation includes forcing an upset die assembly onto the end of the blank to form a gathered material section formed intermediate the first ramped section and the second ramped section. The second diameter provides a pre-machined diameter for the final axle spindle and the gathered material section provides a pre-machined area for the final integral bearing shoulder.

Abstract: Apparatus for and method of extruding a metal pipe having a uniform inner diameter, and forward and rearward end sections which are thicker than the middle section of the pipe. A metal billet having a bore is inserted into an open ended cylindrical bore of a stationary container. The billet is moved axially within the bore of the container by a press which includes a pressing surface and a mandrel extending forwardly from the pressing surface through the bore of toward the billet. The mandrel has a cylindrical large diameter rearward portion, a cylindrical small diameter middle portion and a forwardly and outwardly tapering forward portion. Metal from the billet is forced through the small diameter bore of a two part removable first die around the middle portion of the mandrel by moving the press forwardly for a first distance to form a preliminary forward end section of pipe.

Abstract: A method for forming artistic forked pipes made of aluminum or copper alloy, including the steps of selecting of extruded material, milling for making an extruded pipe, enlarging the bore of a main pipe, and forming to form forked branch pipes. Wherein, an extruded material selected is provided with a plurality of through holes and protruding columns. The through holes are formed to have a main pipe on one end and a plurality of branch pipes on the other end thereof. The material of the protruding columns are milled to distribute on protruding portions on the main pipe, and on protruding portions on the branch pipes for making an extruded pipe. A die core with the corresponding shape of the main pipe has to be fitted in the main pipe hole of the extruded pipe to facilitate operation of exerting pressure onto the protruding portions of the main pipe to enlarge the bore of the main pipe into a desired form.

Abstract: By using a variable section extrusion die set which includes a die set (24) displaceable in a first direction orthogonal to an extrusion direction of a molding material and in a second direction perpendicular the first direction and adapted to vary an area of an extrusion molding hole (31) through which the molding material is extruded, and a mandrel (27) reciprocally movable in and out of said extrusion molding hole in the extrusion direction and provided on an outer peripheral portion thereof with a tapered portion (27B) which is gradually reduced in outer configurational dimension from one direction of the reciprocally moving direction to the other, said die set being moved to deform the extrusion molding hole (31) while pressing the molding material against said die set (24), and the tapered portion of the mandrel (27) being reciprocally moved in and out of the extrusion molding hole, extrusion molding of a tubular molding is thereby accomplished which varies in outer configurational dimension and inner c