Abstract: The present disclosure provides a rotary extrusion forming method for a cabin section workpiece, comprising the following steps of: first preparing a hollow truncated cone-shaped blank; heating the prepared blank to a molding temperature and holding, and preheating a female die and a male die to above the molding temperature and holding; assembling an upper die assembly on a press; applying lubricant on the female die and the male die, and placing and fixing the blank into a die cavity of the female die; starting up a rotation driving device to drive the female die to rotate on a lower die base, so that the female die drives the blank to rotate; starting up the press to make the male die move down to a machining position of the blank in the female die cavity through the upper die assembly, and machining inner side walls of the blank.

Abstract: Provided is a testing machine for simulating a die casting cooling process, including a mold base, a stationary die, a moving die, a guide rod, an ejector rod, a mold clamping device, a point cooling device housing, a cooling water channel, a heating coil, a heating block and a heating bar; a point cooling unit includes the point cooling device housing and the cooling water channel, a plurality of heating bars regularly arranged on the moving die constitute a pre-heating unit, a thermocouple is arranged at the point cooling unit, a temperature signal is connected to a controller, the heating coil and the heating block constitute an external heating unit, the point cooling unit is connected to a cooler, a cooling water tank, a filter and a water pump to constitute a cooling device, the controller and a ball valve constitute a control system.

Abstract: A method of titanium wire additive manufacturing is disclosed. The method may comprise mixing a plurality of powdered metals comprising titanium, iron, vanadium, and aluminum to produce a powder blend, sintering the powder blend to form a billet, performing a wire forming operation to produce a worked wire, heat treating the worked wire to produce a heat treaded wire, loading the heat treated wire into a wirefeed additive manufacturing machine, and producing a metallic component from the heat treated wire. The titanium may be a titanium hydride powder.

Abstract: An additive manufacturing machine includes a heated gas circulation system for regulating the temperature of additive powder throughout an annular powder bed and parts formed therein. The additive manufacturing machine includes an annular build platform defining a plurality of perforations and a heated gas supply that provides a flow of heated air through the plurality of perforations and the powder bed. The additive manufacturing machine further includes a plurality of fairings for guiding the flow of heated gas to temperature sensitive regions to minimize temperature gradients within the powder bed which might otherwise result in distortion, thermal stresses, or cracking in the finished part.

Abstract: An improved system and method of producing nanostructured or ultrafine grained metals is disclosed. In one embodiment, an improved system and method of producing nanostructured materials includes extruding the material through two deformation zones. The first zone consists of an inlet channel for inputting the material and a narrow channel through which the material is extruded, thus reducing its diameter. The second zone is an angular channel through which the compressed reduced diameter material is extruded to increase its diameter back to the original diameter. This eliminates the need for a dual press to provide back pressure to the material for increasing its diameter. Moreover, the total amount of strain applied to the material includes strain applied as a result of extrusion through the narrow channel and strain applied as a result of extrusion through the angular channel. As a result of the additional strain, fewer passes through the system are needed to achieve a desire strength.

Abstract: A method includes obtaining information associated with a forming operation involving a manufacturing machine having a tool that contacts material and simulating deformation of the material based on the information. Simulating the deformation of the material includes evaluating combinations of shear planes within an initial structure of the material. Simulating the deformation of the material also includes predicting a mode of deformation comprising one or more of the shear planes along which the initial structure of the material will likely deform. Simulating the deformation of the material further includes calculating a deformed shape of the material after an increment of deformation along the predicted mode of deformation.

Abstract: Disclosed herein is an ultrasonic extrusion apparatus which causes resonance of an extrusion die using ultrasonic vibrations, thus reducing friction between the extrusion die and an extrusion material. The ultrasonic extrusion apparatus has an increased number of ultrasonic vibrators provided around the extrusion die in the circumferential direction to increase the vibration output, whereby when extruding a metal material such as a magnesium material, friction between the metal material and the extrusion die can be reduced, thus improving the performance of the extrusion process (preventing a reduction in an extrusion rate, generation of heat, cracking of a product, errors in measurements, etc.).

Abstract: A refractory metal plate is provided. The plate has a center, a thickness, an edge, a top surface and a bottom surface, and has a crystallographic texture (as characterized by through thickness gradient, banding severity; and variation across the plate, for each of the texture components 100//ND and 111//ND, which is substantially uniform throughout the plate.

Abstract: A digital manufacturing system comprises a build chamber, a build platform disposed within the build chamber, at least one extrusion line configured to heat a metal-based alloy up to a temperature between solidus and liquidus temperatures of the metal-based alloy, a deposition head disposed within the build chamber and configured to deposit the heated metal-based alloy onto the build platform in a predetermined pattern, an umbilical having a first end located outside of the build chamber and a second end connected to the deposition head, and at least one gantry assembly configured to cause relative motion between the build platform and the deposition head within the build chamber, where the at least one gantry assembly comprises a motor disposed outside of the build chamber.

Abstract: An extrusion press comprising a pressure ring (6) having a convex shape rear base (62) resting in a seat (71) of a platen (7). The convex shape is either spherical or truncated cone shaped so as to relieve onto the platen (7) the greatest amount of extrusion pressure exerted on the front face (61) of the pressure ring (6) of the die pack (3). This limits the deformation on the front base (61) and consequently the geometric variations of the extruded profile (5).

Abstract: A bioerodible endoprosthesis includes a composite including a matrix comprising a bioerodible magnesium alloy and a plurality of ceramic nanoparticles within the matrix. The bioerodible magnesium alloy has a microstructure including equiaxed Mg-rich solid solution-phase grains having an average grain diameter of less than or equal to 5 microns. The microstructure can be produced by one or more equal-channel high-strain processes.

Abstract: Methods, apparatus, and systems for improving and/or simplifying one or more seals in a fuel cell stack, such as a vehicle fuel cell stack. In some implementations, a plate or assembly for the stack may be extruded through an extrusion die so as to create a plate comprising a top surface, a bottom surface, and a plurality of cavities disposed between the top and bottom surfaces. At least a subset of the cavities may be filled with a cavity-filler material distinct from a material used to form the plate, such as a foam material. One or more headers, such as grommet seals, may then be overmolded into the plate to form corresponding conduits between the top surface and the bottom surface of the plate/assembly.

Abstract: The presently-disclosed subject matter relates to an apparatus and methods for extruding a material. Embodiments of the apparatus comprise a chamber that includes an opening that faces at least a downstream side of the chamber, a die slideably received by the opening that includes a channel that is in fluid communication with the chamber, and a base portion that includes a fixture, the fixture being annular and configured to couple to a downstream side of the die. Embodiments of methods for extruding the material can include providing the apparatus, placing a material in an original state within the opening of the chamber, applying a force to an upstream side of the chamber to thereby push the material through the channel of the die, and collecting the material in a modified state downstream of the fixture.

Abstract: A method for fabricating a straight fin heat sink (50) of the type having a base (52) and a plurality of fins (54) extending from the base is disclosed. Each fm (54) of the plurality of fins of the heat sink is spaced from one another a predetermined distance and lies along a plane generally parallel to planes of the other fins of the plurality of fins. The method includes: providing a die (20) configured to produce a heat sink (30) having a base (32) and a plurality of fins (34) attached to be base in a radial fashion about the base from at least one side of the base; extruding a blank of material through the die (20) to produce the heat sink (30); and compressing the plurality of fins (34) with a compression tool (40) so that the plurality of fins (54) extend from the base along planes generally parallel to each other.

Abstract: A high strength and high toughness magnesium alloy, characterized in that it is a plastically worked product produced by a method comprising preparing a magnesium cast product containing a atomic % of Zn, b atomic % in total of at least one element selected from the group consisting of Dy, Ho and Er, a and b satisfying the following formulae (1) to (3), and the balance amount of Mg, subjecting the magnesium alloy cast product to a plastic working to form a plastically worked product, and it has a hcp structure magnesium phase and a long period stacking structure phase at an ordinary temperature; 0.2?a?5.0??(1) 0.2?b?5.0??(2) 0.5a?0.

Abstract: Commercially pure titanium having UFG structure and enhanced mechanical and biomedical characteristics has nanocrystalline alpha-phase grains with a hexagonal close-packed lattice, in which the share of grains with a size of 0.1 . . . 0.5 ?m and a grain shape coefficient of no more than 2 in the mutually perpendicular planes makes no less than 90%, over 60% of the grains having high-angle boundaries disoriented in relation to the adjacent grains by the angles from 15 to 90°. The method for making a rod of the material provides for equal-channel angular pressing of a billet at T?450° C. with the total accumulated true strain e?4 to effect severe plastic deformation of the billet and subsequent thermomechanical treatment with a gradual decrease of the temperature in the range of 450 . . . 350° C. and the strain rate of 10?2 . . . 10?4 s?1 with the strain degree from 40 to 80% to effect additional plastic deformation.

Abstract: Methods for forming aluminum enclosures for consumer products are described. Included are methods for forming features, such as brackets or supports for supporting one or more internal components of the consumer product. In some embodiments, methods involve shaping integral features into the aluminum enclosures. In some embodiments, methods involve molding resinous or plastic features onto the aluminum enclosures. Some methods involve one or more of an extrusion, rolling, stamping, bending, forging and other shaping techniques. Some methods involve a metal softening technique such as an annealing process. Some methods involve post-shaping treatments including one or more of an impurity removal process, hardening process and surface finishing process. Some embodiments involve forming nano-pores in aluminum enclosures and inserts to enhance bonding of plastic features to the aluminum enclosures and inserts.

Abstract: An engine valve forging system includes a molding forging die having a circular hole stem molding portion continued to a tip end of a head type molding portion, to mold an engine valve by extrusion-forging a material from the head type molding portion to the stem molding portion by an upper die, and a stem guide forging die which is coaxially disposed to communicate with a tip end of the stem molding portion, and has a guide portion for a stem portion of an engine valve extruded from the stem molding portion, and a plurality of stem curve restraining portions having a shape gradually tapering toward a central shaft line from a rear end portion to a tip end portion are formed continuously along the central shaft line of the guide portion in the guide portion, to be capable of manufacturing high-precision engine valves with less stem curve.

Abstract: Systems, devices, and methods are described for extruding materials. In certain embodiments, one or more hollow billets are loaded onto an elongate mandrel bar and transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

Abstract: A method for producing a product includes the steps of taking heated and cooled extrusion, preferably aluminum, and reheating a selected area of the extrusion. There is the step of requenching the extrusion. There is the step of forming the reheated area into a desired shape. A method for producing a ladder.

Abstract: The present invention relates generally to forming a threaded neck in a metal bottle manufactured by a process known as impact extrusion. More specifically, the present invention relates to methods, apparatus and alloy compositions used in the impact extrusion manufacturing of containers and other articles with sufficient strength characteristics to allow threading the container necks to receive a threaded closure on the threaded neck.

Abstract: Heat exchanger, comprising a heat exchanger body made of light metal or light metal alloy, wherein the body comprises at least a flue duct and a flame receiving space, wherein the body comprises two parts at opposite sides of the flue duct and flame receiving space, said two parts substantially defining said flue duct and flame receiving space, wherein the flue duct and flame receiving space define a main flow direction for flue gas between an entry side of the flame receiving space and an outlet of the flue duct, wherein each of said parts comprises a first series of ribs extending into the space between said two parts and having a length direction substantially perpendicular to the main flow direction for flue gas, thus defining a meandering flow path of flue gasses between said flame receiving space and said outlet and a second series of ribs extending in said flame receiving space, wherein between the ribs of said second series of opposite parts an open space is provided.

Abstract: The present disclosure provides a method of dual-phase hot metal extrusion comprising (i) providing a load carrier made of a first metal material, wherein the load carrier comprises one or more load chambers containing a second metal material, wherein the melting point of the second metal material is lower than the melting point of the first metal material, (ii) heating the load carrier to a temperature above the melting point of the second metal material and suitable for extrusion of the load carrier, and (iii) extruding the load carrier to form an extruded product. The present disclosure also provides apparatuses for accomplishing the dual-phase hot extrusion of metals and products resulting from such processes.

Abstract: Co-extruded materials and methods for forming co-extruded materials that include images are disclosed. The method may include co-extruding two materials together to form a co-extruded workpiece. The first material may be a base material and the second material may be a graphic material used to form one or more images in a cross-section of the workpiece. One or more cross sectional parts that include the one or more images may then be generated by cutting, slicing or otherwise forming cross-sectional parts from the workpiece.

Abstract: An aluminum alloy has a composition consisting of Si: 0.03 to 0.6 mass %, Fe: 0.1 to 0.7 mass %, Cu: 0.05 to 0.20 mass %, Mn: 1.0 to 1.5 mass %, Mg: 0.01 to 0.1 mass %, Zn: 0 to 0.1 mass %, Ti: 0 to 0.1 mass %, and the balance being Al and inevitable impurities.

Abstract: A bus bar, which is used with batteries wherein the positive terminal and the negative terminal are each formed from a different metal, and which has excellent mechanical strength and can suppress electrical resistance while preventing galvanic corrosion. The bus bar is bonded in one piece by metallically bonding: a cathode connector that is formed from the same metal as the positive terminal of a battery cell, and that can connect to the positive terminal; and an anode connector that is formed from the same metal as the negative terminal of the battery cell, and that can connect to the negative terminal.

Abstract: Disclosed herein is an ultrasonic extrusion apparatus which causes resonance of an extrusion die using ultrasonic vibrations, thus reducing friction between the extrusion die and an extrusion material. The ultrasonic extrusion apparatus has an increased number of ultrasonic vibrators provided around the extrusion die in the circumferential direction to increase the vibration output, whereby when extruding a metal material such as a magnesium material, friction between the metal material and the extrusion die can be reduced, thus improving the performance of the extrusion process (preventing a reduction in an extrusion rate, generation of heat, cracking of a product, errors in measurements, etc.).

Abstract: Flexible electronically functional fibers are described that allow for the placement of electronic functionality in traditional fabrics. The fibers can be interwoven with natural fibers to produce electrically functional fabrics and devices that can retain their original appearance.

Abstract: A radially expandable device including a tubular body formed from an extruded member having an extrusion direction. The extruded member is configured after extrusion of the extruded member so that the extrusion direction aligns with a resulting circumference of the tubular body during formation of the tubular body from the extruded member. The extruded member is formed from a material operatively arranged to disintegrate upon exposure to a selected borehole fluid. The tubular body is operatively arranged to be expanded from a first radial dimension to a second radial dimension. Methods of making and using a radially expandable device are also included.

Abstract: A brazing ring with integrated fluxing product and methods for production thereof is described. The brazing ring has a c-shaped body with a plurality of channels extending the thickness of the ring and disposed about the circumference thereof. The channels are separated by radially extending flanges with enlarged distal ends that extend into the channels. The enlarged ends at least partially enclose the channels to aid in retention of a fluxing product disposed in therein. The c-shape may enable flexure of the ring for installation on a pipe or fitting and a friction fit to maintain an installed position. The brazing ring is formed by extruding a filler material to form a tube with the desired profile and compressing the fluxing product into the channels of the profile. The tube is subsequently sectioned perpendicularly to its length to produce a plurality of the brazing rings.

Abstract: A substantially recrystallized extrusion may include from about 0.7 to about 1.3 wt % silicon, up to about 0.50 wt % iron, from about 0.03 to about 0.2 wt % copper, up to about 0.5 wt % manganese, from about 0.6 to about 1.2 wt % magnesium, up to about 0.05 wt % chromium, up to about 0.2 wt % zinc, up to about 0.10 wt % titanium and the balance consisting essentially of aluminum and incidental elements and impurities. The disclosed alloy may be homogenized at a temperature above 1030° F. (554.4 ° C.) and have a recrystallized grain structure. Extrusions made from the disclosed alloys and having a wall thickness ranging from about 0.050 to about 0.500 inches (1.5-˜12.5 mm) provides a tensile yield strength of greater than 42 ksi (290 MPa).

Abstract: A composition for welding or brazing aluminum comprises silicon (Si) and magnesium (Mg) along with aluminum in an alloy suitable for use in welding and brazing. The Si content may vary between approximately 4.7 and 10.9 wt %, and the Mg content may vary between approximately 0.15 wt % and 0.50 wt %. The alloy is well suited for operations in which little or no dilution from the base metal affects the Si and/or Mg content of the filler metal. The Si content promotes fluidity and avoids stress concentrations and cracking. The Mg content provides enhanced strength. Resulting joints may have a strength at least equal to that of the base metal with little or no dilution (e.g., draw of Mg). The joints may be both heat treated and artificially aged or naturally aged.

Abstract: Systems, devices, and methods for continuous extrusion of material billets are provided. A die assembly for press extrusion of a material includes a plurality of die plates forming a die body. The die body has an entrance and an exit having a diameter smaller than the entrance, with a tapered surface between the entrance and the exit. Each die plate has a center bore with a tapered interior surface, and the interior surfaces form the tapered surface that extends from the entrance to the exit. A base is coupled to the die body, and rotation of the base causes rotation of the die body. A billet pressed into the die body is heated by friction between the interior surface and an outer surface of the billet. The billet is heated to a deformable temperature and is extruded into a tube product as the billet is pressed from the entrance to the exit of the die body.

Abstract: A node for a solar frame including an elongate portion having a channel extending through it in which a structural element is disposed or a solid elongate portion on to which a structural element is disposed. The node comprises a fin extending radially outward from the elongate portion where at least 5% of the volume of the fin is replaced by at least a single void extending essentially in parallel with the channel or the extrusion direction of the solid elongate portion. An apparatus for transmitting torque in a solar frame having structural elements and a support. A system for solar mirrors. A node for a solar frame. A method for connecting a structural element with a strut having a strut end piece of a solar mirror support frame. A method for producing a node for solar mirror frame.

Abstract: A medical implant and/or device, which includes a biodegradable and cytocompatible magnesium-zinc-strontium alloy is disclosed. The implant and/or device can include a biodegradable and cytocompatible magnesium-zinc-strontium (Mg—Zn—Sr) alloy having a weight percent composition of Zn and Sr as follows: 0.01?Zn?6 wt %, 0.01?Sr?3 wt %. A method for manufacturing an implant in the form of a biodegradable and cytocompatible magnesium-zinc-strontium alloy is disclosed, which includes melting the biodegradable and cytocompatible magnesium-zinc-strontium alloy in an inert environment and molding the biodegradable magnesium-zinc-strontium alloy in a semi-solid state.

Abstract: Embodiments of the present invention are directed to improved designs of railroad spikes and improved methods of manufacturing the same. According to one exemplary embodiment, a method for manufacturing a railroad spike may comprise the steps of: preparing a metal blank having a substantially circular cross-section; subjecting the metal blank to at least one cold heading process and at least one cold extrusion process to form a railroad spike having (a) a circular head with a fillet at its bottom side that is angled to engage a railroad tie plate or rail base and (b) a non-threaded shank with a substantially square cross-section and a chiseled tip; and coating the railroad spike with an anti-corrosion material.

Abstract: The rear lift gate swing arm ventilation assembly is for most vehicles, domestic or foreign, equipped with rear swing out window in the rear lift gate. The assembly provides improved air circulation by allowing the rear window open at a pre-set width. The swing arm acts as an extended strike loop when attached to the factory rear window loop. The assembly comprises of a “U” shaped round metal rod and a rectangle shaped metal base. The free ends of the “U” shaped rod provide a rectangle flange with bores for bolts to pass through. The metal base comprises of two rectangle metal blocks, one block with two bores with internal threads in both ends; both blocks provide a central vertical bore with internal threads. The metal base provide two bores along the longitudinal axis, to dimension as set in factory strike loop. The brackets wrap over the factory window's strike loop and secure by the central vertical bolt.

Abstract: A fitting body having at least one fitting unit is produced, at least to a large part, from a material having a density of less than 7000 kg/m3.

Abstract: According to the apparatus and method, metals can be molded under a low extrusion pressure, the life of the apparatus is prolonged, the strength of the metal products is improved, the ignition of the metals is inhibited during processing, the amount of a protective gas used is reduced, and the formation of welding lines is inhibited.

Abstract: In the metal billet to be used for hot dilation forming, a forward side with respect to the pressing direction has a quadrate section and its diagonal length is not more than an inner diameter of a container. Moreover, a backward side with respect to the pressing direction has a circular section and its diameter is substantially same as the inner diameter of the container. The metal billet is heated to a temperature suitable for press working and is set into a container for press forming. While a center of a workpiece of the metal billet is being bored by a boring punch to be operated by a pressing machine, the metal billet is hot-dilated so that a bottomed container for a cask is formed.

Abstract: A seamless composite metal tube comprises an inner layer (1) consisting of copper or a copper alloy, an outer layer (5) consisting of aluminium or an aluminium alloy, and at least three different intermediate intermetallic layers (2, 3, 4) each consisting of copper and aluminium, wherein the concentration of copper decreases from the inner layer (1) to the outer layer (5) in the radial direction of the tube.

Abstract: According to the apparatus and method, metals can be molded under a low extrusion pressure, the life of the apparatus is prolonged, the strength of the metal products is improved, the ignition of the metals is inhibited during processing, the amount of a protective gas used is reduced, and the formation of welding lines is inhibited.

Abstract: Rail system and method for a photovoltaic array. The system includes at least one modular rail in a first direction. The modular rail includes a first vehicle support surface along the first direction and a first mounting surface along the first direction. The first vehicle support surface is configured to support at least a first vehicle moving in the first direction, and the first mounting surface is configured to support one or more photovoltaic modules mounted on the first mounting surface.

Abstract: A method of treating a metal billet to change its mechanical and/or physical properties by reducing grain size, the method involving feeding the billet through a first passage and into a second passage inclined to the first passage and deforming the billet by repeatedly loading and unloading it using a reciprocating die at a junction between the first and second passages.

Abstract: Processes by which bulk forms can be produced in a single continuous operation, as opposed to multi-stage deformation processes that involve a series of separate and discrete deformation operations or stages. Such processes generally entail deforming a solid body using a large-strain extrusion machining technique and deformation conditions that obtain a predetermined crystallographic texture in the continuous bulk form that differs from the crystallographic texture of the solid body.

Abstract: Extrusion of feed materials of a high temperature formable non-ferrous metal susceptible to embrittlement during air processing uses an extrusion system having a rotatable wheel and shoe covering part of the length of a groove around the periphery of the wheel to form an arcuate passageway, the shoe having an abutment which substantially closes a second end of the passageway and an extrusion die spaced from the abutment by a die chamber. The process includes pre-heating the feed material to not less than about 390° C. in a chamber defined by a feeder device, maintaining a protective atmosphere in the chamber of the feeder device while the feed material is heated. The pre-heated feed material then is passed to an inlet end of the passageway, and drawn along the passageway, to be forced by the abutment into the die chamber and through an extrusion orifice of the die to provide extruded product.

Abstract: In a pump housing, in block form, of a vehicle brake system, having a top side which is manufactured to final dimensions and a bottom side which is manufactured to final dimensions, the final dimensions of the top side and of the bottom side are obtained by means of a non-cutting deformation process starting from a blank.

Abstract: The invention relates to an apparatus for making a multilayer composite pipe. The multilayer composite pipe comprises an innermost layer (2) made of plastic. The pipe has a seamless metal layer (4) or a metal layer (4) having an axial, non-overlapping seam. The outer surface of the metal layer is treated for changing its outer appearance. There-after a transparent outermost layer (8) is provided on the outer surface of the metal layer. The structure of the pipe is such that the pipe can be permanently bent to certain angles without significant spring back.

Abstract: According to the apparatus and method, metals can be molded under a low extrusion pressure, the life of the apparatus is prolonged, the streigth of the metal products is improved, the ignition of the metals is inhibited during processing, the amount of a protective gas used is reduced, and the formation of welding lines is inhibited.

Abstract: Bonding wires for sophisticated bonding applications may be efficiently formed on the basis of a corresponding template device that may be formed on the basis of semiconductor material, such as silicon, in combination with associated fabrication techniques, such as lithography and etch techniques. Hence, any appropriate diameter and cross-sectional shape may be obtained with a high degree of accuracy and reliability.