Abstract: In one possible embodiment, a motor winding is provided having a high density multi-conductor wire bundle with a compacted Litz wire bundle. The compacted Litz wire bundle has a serpentine configuration with a central portion having compacted Litz wire and end turns having non-compacted Litz wire.

Abstract: In one possible embodiment, a motor winding is provided having a high density multi-conductor wire bundle with a compacted Litz wire bundle. The compacted Litz wire bundle has a serpentine configuration with a central portion having compacted Litz wire and end turns having non-compacted Litz wire.

Abstract: In one possible embodiment, a motor winding is provided having a high density multi-conductor wire bundle with a compacted Litz wire bundle. The compacted Litz wire bundle has a serpentine configuration with a central portion having compacted Litz wire and end turns having non-compacted Litz wire.

Abstract: Provided is a method for producing a metal wire with improved productivity in which a conventional drawing machine is used while wear of a die or occurrence of a break due to the ductility loss thereof is effectively prevented. Provided is a method for producing a metal wire 1 including a process of drawing a metal wire by using a slip type drawing machine. For a cone 11 of the slip type drawing machine, a cone having an even surface without an inclination angle with respect to the axis of rotation is used, as well as, a die 12 of the slip type drawing machine is positioned such that the metal wire 1 passes a location nearest to a drive unit in the direction parallel to the axis of rotation of the cone 11.

Abstract: The present invention provides a method which enables a steel wire to be highly strengthened with maintaining good ductility. Specifically, the present invention provides a method comprising: subjecting a high carbon steel wire material having carbon content of 0.85 to 1.10 mass % to a pre-stage drawing process with a predetermined magnitude of drawing, to form an intermediate wire material; subjecting the intermediate wire material formed by the pre-stage drawing process to a patenting treatment in which tensile strength of the wire material is adjusted to a range of 1323 to 1666 MPa; then subjecting the patented steel wire material to a subsequent drawing process including the final drawing.

Abstract: There is provided an aluminum-alloy material having sufficient electric conductivity and tensile strength as a wiring material and excellent in wire-drawing property, and an electric wire or cable using the same. An electric wire or cable includes an aluminum-alloy strand formed of an aluminum-alloy including Fe: 0.1% by mass or more to less than 1.0% by mass, Zr: 0 to 0.08% by mass, Si: 0.02 to 2.8% by mass, at least one of Cu: 0.05 to 0.63% by mass and Mg: 0.04 to 0.45% by mass, and the remainder being aluminum and unavoidable impurities.

Abstract: The present invention provides a flux-cored welding wire comprising a shell having a tubular cavity, which accommodates flux. The shell is made of 400 series stainless steels. The deposited metal formed after the welding using the flux-cored welding wire of the present invention has more uniform chemical compositions. Because the loss of chromium during the transition to the deposited metal is less than 0.1%, recourses is saved and welding cost is reduced. The filling ratio of the flux-cored welding wire of the present invention is 5%-25% (preferably 10%-20%). As a result, not only the stability of the compositions in the flux is increased, but also the disadvantages to the manufacture process caused by high filling ratio are avoided. The flux-cored welding wire of the present invention will not be rusty even after it is exposed to the air for a long time.

Abstract: A system for manufacturing wire having a mill and a finishing station configured to receive the wire output from the mill in a continuous fashion. The mill has first and second dies and first and second capstans. The first die is configured to receive a wire having a first cross-sectional area and to reduce the cross-sectional area of the wire as it passes through the first die. The first capstan is configured to receive the wire from the first die and apply a first force on the wire. The second die is configured to receive the wire from the first capstan and to further reduce the cross-sectional area of the wire as it passes through the second die. The second capstan is configured to receive the wire from the second die and apply a second force on the wire. The wire exits the mill having a second cross-sectional area that is smaller than the first cross-sectional area, and is finished by the finishing station.

Abstract: The present invention relates to a method of manufacturing an insulated electric wire and an apparatus for manufacturing an insulated electric wire that can stably manufacture a conductor having a larger sectional width according to desired dimensions as compared to the rolling where the conductor is rolled by a pair of rolling rolls free-rotated, and that can conduct the entire process in a tandem arrangement.

Abstract: A round steel rod having a carbon content between 0.30 and 0.60% is processed by a cold working process to form a flat wire for forming a ring gear. The cold working process forms a semifinished flat wire by at least one cold rolling or cold roller drawing step and at least one two-way or four-way rolling step. The semifinished flat wire is processed by die drawing using a drawing die to obtain a finished flat wire in a last stage of the cold working process. The cold working process reduces the round steel rod at a total area reduction of 65% or below.

Abstract: Included are a wire supply part, a wire pulling part, a first capstan mechanism part and a second capstan mechanism part. The first capstan mechanism part includes a plurality of first capstans, a first rotation drive source and a first rotation transmission mechanism part that transmits the rotation drive force of the first rotation drive source to the respective first capstans, and the second capstan mechanism part includes a plurality of second capstans and a plurality of second rotation drive sources that rotatively drive the respective second capstans in an individually manner. Dies are provided between ones of the respective first capstans and the respective second capstans.

Abstract: A wire drawing apparatus (10) is used in a final drawing process to ensure adequate initial performance of adhesion between brass-plated steel wire and rubber without a drop in productivity. At least one of the die (14z) disposed in the most downstream position, the die (14y) disposed in the second most downstream position, and the die (14x) disposed in the third most downstream position is a drawing die having a friction coefficient ? of 0.12 to 0.41 with the brass-plated steel wire. The other dies (14) are drawing dies each having a friction coefficient ? of 0.1 or below. By using these drawing dies, brass-plated steel wire (13) is drawn, and a noncrystalline portion of high lattice defect density is formed on the surface of the crystalline portion of the brass-plating layer of the brass-plated steel wire (13).

Abstract: A wire (2) for use as a feedstock in metal spraying and in welding contains two components (4, 6) formed from different metals, with the components being in face-to-face contact along a convoluted interface (8) that extends throughout the interior of the wire. This leaves the distribution of the two metals in generally uniform throughout the cross section of the wire. To produce the wire, two flat strips (22, 22 or 30, 32) of the different metals are provided, with the strips (22, 32) of the second component overlying the strips (20, 30) of the first component to form a laminate (24, 34). Then the laminate is deformed into a U-shaped configuration with the second strip being confined within the first strip. Next the ends of the U-shaped laminate are turned inwardly. The resulting configuration, which has a convoluted interface, is drawn through a die to reduce its cross-sectional size and to densify it.

Abstract: A wire drawing machine comprises a wire supply unit with an unwinding bobbin for unwinding a wire, a wire drawing unit or units for drawing and reducing the diameter of the wire, and a wire winding unit for winding the drawn wire. Each wire drawing unit comprises: a dancer roller for applying back tension to the wire; a wire drawing die for reducing the diameter of the wire; and a capstan for winding and transporting the wire without slip to apply front tension to the wire. The dancer roller is linearly moved substantially in parallel to direction of wire drawing of the wire drawing die, whereby the wire drawing unit can be reduced in width. A plurality of such wire drawing units can be placed between the wire supply unit and the wire winding unit in multiple rows so as to further reduce the width of the wire drawing machine.

Abstract: A method of machining a tube includes performing an obverse drawing process to the tube, where the obverse drawing process draws the tube in an obverse drawing direction from a first end toward a second end of the tube. The tube is turned around to perform a reverse drawing process, where the reverse drawing process draws the tube in a reverse drawing direction from the second end toward the first end of the tube. The obverse and the reverse drawing processes are alternately performed until the tube is thinned to a desired thickness.

Abstract: Disclosed are metallic wire with high surface quality and low-cost suitable for use as material for grip rings and a producing method and apparatus thereof. Metallic wire 34 deformed in a coil shape is passed through a shape correction unit 14 so as to straighten it. Furthermore, while upper and lower pressing rollers 19, 20, 26, 27 prevent the metallic wire 34 from warping upwardly and downwardly, wedge-shaped grooves are continuously formed on the metallic wire 34 by means of a first cutting roller 21 and a second cutting roller 23.

Abstract: In order to increase safety with regard to methods for processing drawn materials, the invention proposes a method for processing drawn materials, especially rod- and tube-shaped metal drawn materials in which the drawn material is drawn through drawing dies using a multi-stage drawing unit and the drawn material is supplied continuously to a final production stage after leaving the multi-stage drawing unit.

Abstract: In a method for continuous production of metal wires, the cross section of a round metal wire is reduced in one or more stages. To do so, the metal wire is shaped in a bore that is open on one side to form a flat wire at least in the last stage.

Abstract: A steel wire, 0.10-0.40 mm in diameter, obtained by subjecting a high-carbon (0.70-0.90 wt. %) steel wire material to heat treatment and wire drawing, wherein its tensile strength and test values of special repeated torsional tests satisfy a predetermined relation; and a method of manufacturing the same. A high strength steel wire which has so high a ductility as to substantially prevent the wire from being broken even during wire twisting, and which rarely encounters a decrease in the ductility even after the wire has been subjected to age hardening by heating, is obtained, and a method of manufacturing the same is economical.

Abstract: Steel wire is drawn from an initial diameter to a desired final or intermediate diameter by the use of a non-linear tapered draft. During the non-linear tapered draft, the wire is drawn through a series of successive dies, reducing the wire diameter to a desired diameter, wherein the drawing strain at each successive die is gradually reduced. The drawing strain is based upon the actual strength of the steel at each die. The wire may also be subjected to a skin pass, reducing the wire by a diameter by less than 4%, following reduction of the wire to either the final or the intermediate diameter.

Abstract: A drawing apparatus for drawing metal and articles has at last one drawing carriage and a linear motor complex which determines the pattern of movement of that carriage and hence of the drawing operation.

Abstract: In a method for continuous production of metal wires, the cross section of a round metal wire is reduced in one or more stages. To do so, the metal wire is shaped in a bore that is open on one side to form a flat wire at least in the last stage.

Abstract: A drawing apparatus is assembled from modular units utilizing modular path-forming members and holder modules which can carry the drawing die and drawing carriages shiftable on the guide modules. The drives for the carriages are individual linear motors whose stationary components are the modular path-forming members disposed end-to-end.

Abstract: A method of manufacturing a thick walled Moineau-style stator entails drawing a thick walled tube through rotatable internal and external dies to form a helical outer profile including crests and through on the tube. The tube initially has one end with a diameter smaller than the others, with the smaller diameter end being inserted between the inner and outer dies, where it is seized and drawn through the dies.

Abstract: In an improved process for drawing metal wires and a tool for actuating the process, a metal wire is coated with a thin surface layer of lubricant and subsequently drawn, gradually in a series of single drawing operations. In a final of the drawing operations, the wire is forced to pass through a hole which exhibits an angle of convergence comprised between 30 degrees and about 85 degrees. As the wire passes through the hole, the layer of lubricant is removed and the drawn wire exiting from the hole is clean and lubricant-free.

Abstract: There is a method for the production of stapling wire for use in the graphic industry for stapling periodicals, brochures and the like. A drawable wire is drawn from an initial material (A) having a low carbon content which is drawn in a first drawing step from a starting diameter (D1) to a temporary diameter (D2). This wire is drawn in a second drawing step from the temporary diameter (D2) to a final diameter (D3), so that a stapling wire results. This process provides a simple and economical method for producing stapling wire, wherein stapling wire is produced to fulfill the requirements of the graphic industry. In addition, this second drawing step is performed without previously subjecting the wire to a heat treatment.

Abstract: A method and a device for forming a metal billet into an elongated product body of desired cross-sectional shape and dimension by a combination of die drawing and hydroextrusion from a pressure chamber having a central axis, holding a pressurized working liquid and being fitted with a hydroextrusion die, which are characterized by placing a drawing die of smaller cross-sectional size than the hydroextrusion die in coaxial alignment with the latter at a distance L downstream therefrom whereby the hydroextrusion die and the drawing die form a pair of dies flanking an intermediary empty region; adjusting the distance L to fit the metal and size of the elongated product body such that any stretch of an extruded body passing through the intermediary empty region retains its elastic stability; continuously extruding the billet through the hydroextrusion die to form an extruded intermediate product; continuously passing the extruded intermediate product across the intermediary empty region into the drawing die; and

Abstract: In a bending type mechanical descaling method, streak-like scales remain, which cause a die seizure in the subsequent drawing process. In the present invention, there is provided a quite new mechanical descaling technique capable of eliminating such streak-like scales. The new mechanical descaling method includes the step of passing a metal wire through a torsion generating portion for forcibly turning the metal wire around the axial center thereof while running the metal wire, thereby removing scales due to a difference in toughness between the metal wire and scales.

Abstract: According to the rolling method and the apparatus to be used for its execution of the invention, by rolling a tube to be rolled by using four rolls possessing roll grooves for forming a caliber in a shape of having a relief portion, cold reducing or cold stretch reducing is done continuously without causing wall thickness deviation, and by sizing the rolled tube material by a die disposed at the exit side, the dimensional precision and yield of rolled tubes may be enhanced by a small number of stands.

Abstract: The present invention is a process for drawing and forming a bright wire of a predetermined diameter and cross-section, from stock of a greater diameter. It includes the steps of (a) chemically removing scale from said stock; (b) applying a coating of lubricant carrier to the descaled stock; (c) applying drying air to the stock with the lubricant carrier thereon; (d) applying a lubricant to the carrier-coated stock; (e) drawing the lubricated stock through one or more pressure dies to decrease the diameter of the stock down to the desired predetermined diameter, including lubricating before each die; (f) buffing the drawn stock with a plurality of buffing wheels, said buffing wheels being applied to the drawn stock at a plurality of angles to the direction of travel of the stock to produce bright wire; and, (g) coiling the resulting bright wire into coils for subsequent use. The chemical descaling may be continuous or batch and the remainder of the process is continuous.

Abstract: A method and apparatus for drawing steel wire to produce high tensile strength, steel wire with increased torsional ductility. The wire is drawn through a plurality of standard dies (14) in a wire drawing machine (10). The cross section of the wire is reduced by a constant reduction of about 15% to about 18% at each of the standard dies (14) with the exception of the final two dies (18, 19). The wire is then reduced by about 10% to about 90% of the typical reduction at the next to last die (18) and the remainder of the reduction at the final die (19).

Abstract: The method resides in profiling a part of a cylindrical pipe by drawing it through a moulding device, and reducing the pipe over its entire length for the diameter of the cylindrical part of the pipe to be substantially equal to the diameter of the circumscribed circle of its profiled part.The apparatus for performing the method comprises a drawing bench supporting a drawing die (2) accommodated in a housing (1) and a drawing carriage. Cams (6) are situated in front of the drawing die (2) at both sides of the path of the travel of a pipe (5) being manufactured, their one ends carrying deforming rollers (7) and their other ends carrying forked levers (8) cooperating with the drawing carriage through a tie (11) with slots (10) receiving therein lock pins (9) adapted to engage the forked levers (8). The apparatus further includes a pivoted lever (29) with a bearing roller (31), mounted on the housing (1).

Abstract: An in-line wire drawing machine includes a power-driven capstan rotatable about a horizontal axis and operable to unwind wire from a coil and to pull the wire through a drawing die for reducing the diameter of the wire. In order to conserve floor space, the coil is supported on an overhead turntable located above the capstan and rotatable about a vertical axis to enable unwinding of the coil. Wire unwound from the coil is directed rearwardly therefrom to a pair of guide rollers, proceeds downwardly alongside the rear of the machine and then travels forwardly to the die. A tangle detector is located upstream of the die and automatically shuts down the machine if the wire in the coil becomes tangled or snagged and fails to pay off of the coil in a free manner.

Abstract: An automotive theft preventing circuit including a battery, ignition switch and starter connected in series. An anti-theft device connected in series therewith comprising a metallic adjusting screws contact plate and a spring loaded contact pins plate underneath it. A coded plastic card is underneath the last-mentioned plate having a plurality of upstanding pins and a plurality of holes in vertical and horizontal alignment with openings in the spring-loaded contact pins plate. Some of the metallic screws are surrounded by insulation to make the circuit more theft-proof.

Abstract: For continuously drawing wire the temperature of the wire at each die is measured and the drawing speed is adjusted so the hottest running one of the dies is just below an overheated temperature.

Abstract: A process for producing an insulated rectangular wire adapted for edgewise winding. A round wire of copper, copper alloy, aluminum or aluminum alloy is drawn through a die in a tandem-extrusion apparatus. The drawn wire is then electrolytically cleaned, following which an insulating coating is applied to the cleaned surface. The insulating coating is baked, and finally the insulated wire is subjected to at least one cycle of rolling. Preferably, the drawing is done with a single die and capstan to thereby remove any surface defects in the conductor having a size of 3 .mu.m or greater. The capstan should be made of a material softer than the material of the conductor. Further, it is preferred that fresh lubricating oil containing no metal dust be applied to the surface of the conductor during the drawing process.

Abstract: The wire-cross-section is first reduced down to an intermediate cross-section by subjecting the wire to a cold-rolling in a rolling-section with a plurality of stands which is part of a manufacturing unit. The cross-section is continuously further reduced down to the required cross-section in a wire-drawing section forming also part of the manufacturing unit. The first step in the reducing in the wire-drawing section is performed in a roller die, the other steps being performed in normal dies. The lubricating oil circuit for the roller die is completely isolated from the lubricating oil circuit for the other dies. After wire-drawing the wire is coiled on a coiling-machine.

Abstract: A method is disclosed for preparing consumable insert rings for use in welding of conduit and the like, which utilizes a drawing operation. Particularly, a ring having a multiple gauge configuration is drawn by a process whereby the first drawing pass achieves 80 to 90% preparation of the final cross-sectional configuration. The drawing operation may be conducted at speeds of about 1' per minute, and final dimensions and shape of the inserts may be achieved by as few as two drawing passes. Surface uniformity is achieved and work hardening of the insert during formation is minimal. Starting stock utilized in the present method may be of lesser diameter than that used in conventional processes.

Abstract: There is disclosed a method for fabricating an undersea communications cable containing optical fibers. The cable is fabricated so that fiber optical loss characteristics vary only slightly with changes in strain in the cable. During fabrication an adhesive bonds the cable core containing the optical fibers to a layer of steel wire for preventing creep therebetween.

Abstract: A cable comprised of coated conductors, wound together and compacted, has an insulating strip interposed between the two layers in which the conductors are disposed, to ensure good insulation therebetween. Apparatus for producing the cable includes a stranding machine, with which a hollow mandrel is used for the purpose of introducing the insulating strip between the layers of conductors, and a method for producing the cable is also provided.

Abstract: A method of reducing the cross-sectional area of one or more extruded wires as a combined effect of drawing and rolling, by passing the wires through reduction rollers driven at a peripheral speed which exceeds the greatest extrusion speed of any of the wires, thereby avoiding the formation of fins due to the passage of excess material between the rollers. Use of this method makes it unnecessary to track the rotation speed of the rollers with variations in the extrusion speeds.

Abstract: An improved machine for forming a plurality of thin, spiral grooves in the inner surface of a metal pipe. A grooving plug is inserted and held in the metal pipe in such a manner that its axial position is constant and the metal pipe, while being moved longitudinally, is pressed by a plurality of balls which rotate planetarily around the outer surface of the metal pipe at a position corresponding to the position of the grooving plug to continuously form a plurality of spiral grooves in the inner surface of the metal pipe. Thereafter, the metal pipe is finished through a die. The machine manufactures at a high rate metal pipe which has a smooth outer surface and a grooved inner surface.

Abstract: A method and apparatus for forming elongated articles whereby a torque is transmitted to the deforming material as it passes through a die cavity to facilitate the reduction in the cross-section thereof as it passes therethrough. In one embodiment, the apparatus includes a rotatable die member having a longitudinally extending die cavity, the end region thereof having a reduced diameter circular cross-section. A cavity region upstream of the downstream end region has a non-circular cross-section. Means are provided for positively rotating the die member about its longitudinal axis.

Abstract: An apparatus for manufacturing heat transfer tubes for use in evaporators and coolers for freezers, air conditioning units, refrigerators, and the like, with close machining tolerances. It forms cavities, with small openings communicating them with the outside, on the inside of a tube, through three steps of forming a multiplicity of alternate grooves and ribs in parallel on the inner surface of the tube, forming cuts in the concentrically directed crests of the ribs, and then forcing the crests sidewise so that the crest of each rib is bent down onto an intermediate part of the adjacent rib to form a cavity in between.

Abstract: This invention relates to a method of determining the sequence of die sizes to be used in a multi-die/block drawing machine to draw metal from any given input stock size to any given final wire size to give optimum efficiency and proposes nomograms for achieving the sequence quickly and easily.

Abstract: A machine for drawing a plurality of metal wires including alternate odd-numbered wires and even-numbered wires, in which a plurality of drawing drums are rotatable in two parallel rows, each individual drum having a plurality of tracks at least equal to the number of wires to be drawn, the wire moving along a path which changes direction by extending successively from a drum in one row to a drum in the other row. A group of dies is arranged between each successive pair of drums, one die in each group serving for the passage of one of the wires. Two final drums are provided, and two sets of dies are arranged at different levels between the penultimate drums and the two final drums. One set and one final drum serves for the odd-numbered wires and the other set and the other final drum for the even-numbered wires.

Abstract: A method of producing cylindrical tubular items by drawing and a draw bench relate to methods and devices for plastic working of materials in a cold state. In the course of manufacturing cylindrical tubular items by drawing, said items are subjected to deformation on being drawn through a die and are imparted simultaneously a torsional moment, said torsional moment being imparted to that portion of each item which emerges from the die, while the item portion found in front of the die is restricted from torsion. The draw bench adapted for realizing the method of the invention comprises a device for drawing items through the die, said device being made as a driven carriage, a means for imparting to the item a torsional moment, said means being arranged on said carriage, and a means for restricting the item from torsion arranged at the die entry.

Abstract: A metal extrusion process with high reduction wherein a metal blank is extruded from a container through an opening which is formed by a plurality of work rolls. The metal blank is guided to the opening from the outlet of the container by causing the metal blank to adapt to the shape of the opening by means of a forming die so that the metal blank does not overfill the opening. This extrusion process is capable of forming the metal blank into a product having the desired cross section with high elongation in one pass and also the radius of curvature of the corner portion of the product can be freely adjusted.

Abstract: Machine for simultaneous reduction and straightening of metallic tubes or rods has a reducing die which is mounted in the frame downstream of a guide for workpieces and upstream of a ring-shaped straightening tool whose axis orbits about the axis of the opening in the die. The outlet end of the internal surface surrounding the opening in the die tapers counter to the direction of lengthwise movement of workpieces through the die. The guide insures that the workpieces cannot be flexed upstream of the throat portion of the internal surface of the die, and a second guide can be provided downstream of the straightening tool to confine the flexing of the workpieces to the region between the throat portion of the internal surface of the die and the second guide. The tool is mounted in a spherical bearing which is installed in the eccentric bore of a sleeve driven by a pulley to rotate about the axis of the die whereby the tool orbits the axis of its passage about the axis of the opening in the die.

Abstract: A number of wires are gathered together and bound with an armoring material in the shape of a band. The wires in this condition are drawn by means of a wire drawing apparatus having dies and a capstan. A plurality of bundles of such wires are gathered together and bound in the same way as in the foregoing to form a composite bundle body, which is further drawn, and these processes are repeated until at least filaments of a specified diameter are obtained in quantities.