Abstract: The present disclosure provides for a punch head that produces a profile in a piece of material. The punch head comprises a protrusion, wherein the protrusion is disposed on a first side of the punch head, wherein the protrusion is disposed at a central location and extends away from the first side, wherein the protrusion has a circular cross-sectional shape; and one or more interlocking feature producing protrusions, wherein the one or more interlocking feature producing protrusions are disposed on the first side of the punch head, wherein each of the one or more interlocking feature producing protrusions comprise: a raised section; a middle section; and a fillet, wherein the middle section is disposed between the raised section and the fillet, wherein the raised section has a greater height than the middle section.

Abstract: Disclosed is a tire building apparatus and a method for joining or cutting tire components. The tire building apparatus includes a rocking member that is movable in a rocking plane in a rocking motion along a rocking line, a translation guide extending parallel to the rocking line and a carriage that is displaceable along the translation guide, wherein the rocking member has a convex edge that defines a minor arc of a circle and extends up to a rotation center, wherein the rocking member is supported by the carriage at the rotation center and is angularly displaceable with respect to the carriage about a rotation axis extending through the rotation center.

Abstract: A power transmission device includes a rotor shaft, a gear shaft, and a rattling suppression member. The rattling suppression member is provided between a first shaft end portion and the gear shaft or between a second shaft end portion and the rotor shaft. The first shaft end portion is a portion, protruding to the gear shaft side from one of a pair of first bearings, of the rotor shaft, while the second shaft end portion is a portion, protruding to the rotor shaft side from one of a pair of second bearings, of the gear shaft.

Abstract: An apparatus configured to make blanks that would be used to assemble a CVT belt formed from such blanks. The CVT is assembled by arrange a body portion of the blanks on an inner periphery, a head portion on an outer periphery, and a neck portion, which connects the head and body. The apparatus has a die that has an opening shape conforming to a planar shape of the element to be formed. An ejector that has a sectional shape conforming to the opening shape of the blanking blade and is located inside the blanking blade. A punch that has a sectional shape conforming to the opening shape of the blanking blade and moves downward into the blanking blade to blank the element together with the blanking blade, and a pusher that is located around the punch and presses the flat plate-like material against the die.

Abstract: An object of the present invention is to provide a novel method of manufacturing a lever plate that is made of a material having a relatively small thickness but nonetheless has an engaging protrusion having an adequate thickness and an adequate height. A lever plate in a VGS type turbocharger according to the present invention is a lever plate that is incorporated in an exhaust guide assembly in a VGS type turbocharger. The lever plate has a fitting hole into which a shaft part of the adjustable vane is fitted formed at a position close to one end of an elongated plate main body thereof and an engaging protrusion to be engaged with the drive ring formed at the other end thereof. The engaging protrusion is formed by bending a blanking material having the shape of an elongated flat plate.

Abstract: Thin shredder blade having blade points without steps, including blade body and cutting part located on periphery of blade body and includes a blade point. The cutting part includes a primary protrusion protruding from the cutting part. The primary protrusion includes a top, an inclined plane extending between the top and blade point, and an acute angle formed by inclined plane and blade body. The plane is an inverted triangle. The cutting part further includes first and second hemlines extending from the blade body and intersecting to the blade point. A first plane extends between the top and first hemline and intersects with the inclined plane. The blade body includes a large protrusion which protrudes in the same direction as the primary protrusion. The blade sets formed by the thin blades and the manufacturing method of the thin blades are provided.

Abstract: A method for making a test specimen includes machining out a chordal core from an annular forging and machining the specimen symmetrical about a chordal axis of the core. A linear cutting tool such as a wire EDM machine is used for the machining which includes at least a partially cylindrical cutting about the chordal axis with the linear cutting tool. A copper or brass tubular EDM electrode may be used. The chordal core may be machined from fat of the forging. The test specimen may have with a gauge section diameter in a range of 0.1-0.5 inches. The EDM process may include directing jets of machining fluid or dielectric in up and down along a cutting portion of an EDM wire of the EDM machine or performing the EDM process in a tank of machining fluid or dielectric with the annular forging submerged in the fluid or dielectric.

Abstract: A solder preform for use to attach an electronic component to a substrate. The preform is for placement by a pick-and-place machine using a vacuum nozzle which picks the preform from a preform holder. Each of the sides of the preform configured to function as a vacuum side pick up surface has an enlarged planar surface area. Methods for forming such solder preforms are also disclosed.

Abstract: A method of manufacturing a stator core for an inner rotor type of motor. The core back of the stator core in the motor has an arc shaped inner circumferential surface therein that is offset from the center thereof. The stator core is produced from a laminated body having a stator core, a chuck frame that is integral with and surrounds the stator core, and connector arms that connect the stator core and the chuck frame and integral therewith. After the windings are wound around the stator teeth, the stator core is cut from each connecting arm and the stator core is removed from the chuck frame.

Abstract: A method of forming a durable mower bed blade is provided in which the grain of the metal is perpendicular to the longitudinal axis of the blade. The blade is formed in part by coining the blade on a hydraulic press which strengthens the cutting edge and other areas to prevent chipping and cracking. Additional steps in the process include shearing the blade to a proper width, heat treating and grinding the edge of the blade to sharpen it.

Abstract: Side hole-bearing tubular bodies made of metal and having an inside diameter of up to 2 mm are manufactured by a method which includes punching from a metal sheet a sheet blank in the developed shape of a tubular body and punching in the sheet blank a hole which corresponds to the side hole in the tubular body and/or notches which form the side hole when the sheet blank is pressed into, a tubular shape, in such a way that the metal sheet and the sheet blank remain partly joined; pressing the sheet blank into a tubular shape; and cutting apart the metal sheet and the sheet blank where they remain joined. Metal tubular bodies manufactured in this way can have one or more side holes of any shape, position or number thereon, and are highly suitable for use in medical devices such as syringe needles.

Abstract: A double-lanced suspension for use in progressive-die forming methods. The suspension is characterized by a rim section of lesser expanse between pairs of connecting tabs than is used in the prior double-lanced suspension.

Abstract: The cutting edge of a die and the cutting edge of a punch are spaced more widely from each other in a range of an element which includes a neck and undercuts than in the other range of the element. The element is blanked out of a metal sheet by the die and the punch. Edges of the neck and the undercuts are formed of a sheared surface in a transverse direction and a ruptured surface contiguous to the sheared surface. A burr is formed next to the ruptured surface in a position out of contact with endless rings.

Abstract: The present invention relates to a method for manufacturing a formed piece of aluminum or some other relatively soft metal. In accordance with the invention, a slice is cut form a rod of aluminum or some other raw-cast metal; the slice forms a blank (3), which is placed on the mould surface (10) of a mould tool (5) rotating about its axis (4), and which is formed using a roll forming tool rotating about its axis (6) inclined to the axis of the mould tool and being in linear rolling contact with the blank surface. The blank is then formed to a substantially disc-shaped piece of plate between the opposite rotating tools (5, 7). The method may be part of the manufacturing process of a frying pan or kettle so that the roll formed piece may comprise the bottom and collar of the utensil, which is bent to form the sides of the cooking utensil at the next pressure turning stage; or, alternatively, the roll formed piece may be fastened as the bottom to a separately manufactured utensil by linear pressing.

Abstract: A method and apparatus is provided for forming and shearing a sheet metal workpiece in a single operation. The method includes the steps of: (a) providing a stationary lower die half; (b) stretching the workpiece over the lower die half to stretch-form the workpiece; (c) providing a vertically movable upper die half including a laterally movable floating portion with a shearing edge; (d) moving the upper die half toward the lower die half; (e) moving the floating portion laterally as the upper die half is moved toward the lower die half in order to properly align the floating portion with the lower die half; and (f) shearing the stretch-formed workpiece between the shearing edge and the lower die half as the upper die half moves toward the lower die half.

Abstract: A shearing machine includes a sickle shaped upper jaw interacting scissors fashion with a generally linear lower jaw. The distal ends of the sickle shape begin shearing from opposite ends of a plate-type object at about the same time, with shearing progressing toward a central point. A transverse member and a return leg form, with the lower jaw, a J-shaped device. The upper jaw slides within the return of the J during the entire cutting operation, thereby overcoming any tendency for jaw spreading between the linear and sickle shaped cutters. A front cutting insert in the transverse member and a return cutting insert in the return leg, interact with a tip of the upper jaw to pierce, and then cut, a plate which is longer than the throat of the shearing machine, thereby enabling shearing of large plates. The initial piercing takes place simultaneously at the tip of the upper jaw and at an upward-directed point on the front cutting insert.

Abstract: A double scissors cutter for cutting a workpiece into substantially rectangular pieces is provided which comprises a pair of jaw members adapted to be opened and closed about a pivot shaft. Each of the jaw members includes, attached thereto, a cutting blade on an abutting surface thereof, the cutting blades being of a substantially U-shaped configuration. The cutting blades are arranged to be inter-engaged with each other with one of the cutting blades being positioned within the other of the cutting blades, so that a workpiece positioned between the cutting blades may be cut in a scissors cutting movement of the jaw members to form cutout pieces of a substantially rectangular configuration. Protuberant structure is carried on one of the jaw members and extends beyond a plane in which the cutting edge of the associated cutting blade lies.

Abstract: In U-shaped closing staples for bags and flexible tubes, which staples are made of strip material and consist of a crosspiece (7) and two legs (4) and in which the leg ends of the staple have been bent off outwardly to constitute a connecting web (2), by which the staple is severably included in a train (1), the severing of each staple from the train (1) will result at the severing location in the formation of burrs, which protrude beyond the strip width of the staple and may result in damage to the closed wrapper and to other wrappers. An apparatus for closing bags and flexible tubes by means of such closing staples comprises a closing punch (9), which acts on a die (8) and is formed in its active surface (29) with a groove (10), which has the same width as the closing staple and has a depth which is smaller than the total thickness in which the legs are subjected to the closing operation.

Abstract: The lower ends of alignment bearing shafts of an upper die member of a tape automated bonding apparatus are modified to include tapered alignment pins, each having a tapered surface that is complementary to the tapered interior end of the bore of a respective bushing on a lower die member. The alignment pin serves to guide its associated alignment shaft and a ball bearing sleeve carried thereby into the bushing. In addition, a first set of rails is installed directly beneath a die member actuator, and a second set of rails is installed on the upper die member. The second set of rails slide upon the first set of rails, so that the upper die member effectively mechanically floats on the first set of rails. The lower die member is affixed to a translatable platen, which is driven to an end stop position at the part excision station. Then, the upper die member is lowered onto the lower die member, so that the alignment pins contact the bores in the bushings on the lower die member.

Abstract: A method of shearing a thin metal sheet having a thickness of approximately 0.1 mm or less so as to be separated into a product and scrap by a pair of dies. A chamfer or a round having a size of approximately from 5 to 10 times greater than the thickness of the thin metal sheet is arranged at the lip of a first die which presses one portion of the thin metal sheet which is to be scrap. A chamfer or a round is not substantially arranged at the lip of a second die which presses the other portion of the thin metal sheet which is to be a product. A backing material and the thin metal sheet are overlapped so as to be a laminate. The backing material has a thickness of approximately 2 times or more greater than that of the thin metal sheet and is formed of a flexible material having a very small elongation and is soft enough not to substantially prevent the thin metal sheet from being sheared, such as, for example, paper.

Abstract: Steel fibers which commonly are comprised of a straight center section and S-shaped end sections are commonly produced in two manufacturing steps: In a first manufacturing step straight sheet steel strips are cut from sheet steel and the resulting steel fibers are then stamped to produce the desired final shape. A method is suggested which combines the stamping and cutting of the fibers into one single manufacturing step. For this purpose, the upper or lower cutting blades are provided with a respective cutting contour which corresponds to the desired final shape. The cutting edge contour has a parallel leading center section in the direction of cutting that is parallel to the surface of the sheet steel. The two end sections are recessed and have a wave-shape or flat S-shape.

Abstract: A shaft clutch mechanism, and method and apparatus for its production are disclosed. The shaft clutch mechanism has an upper body folded into a polygonal cross section with a plurality of fingers, each finger attached to and extending from a flat section of the upper body. The shaft clutch mechanism is pressed on to one end of an inner nested element of a telescoping body and is placed inside an outer element where the fingers are slightly deformed, providing slight friction sufficient to hold the inner element in place, but still allowing it to slide relative to the outer element. The method and apparatus for producing the shaft clutch mechanism use a two stage press and a bending device to take a continuous strip of material to form blanks which then are bent to form the shaft clutch mechanism that is pressed on to the inner element of the telescoping body.

Abstract: A method for cutting and separating from a piece of sheet metal a product, comprising a first step for contouring the product while leaving a small joint such as a connecting web or micro-joint which connects the product to the sheet metal, a second step for forming a protrusion on or adjacent to the small joint by lancing, embossing, or semi-shearing, and a third step for pressing the protrusion in order to shear the small joint.

Abstract: A method and apparatus is disclosed for the manufacture of J-shaped display hooks with balled ends in a single manufacturing operation, without requiring separate handling of the display hook for the bending and ball-forming operations. A continuous length of wire is advanced incrementally and gripped tightly adjacent its forward end. The wire is severed by a cutting and forming bar, which also bends the base portion of the wire at right angles to the main axis of the wire. While the wire remains tightly gripped at its forward end, and continue to be supported adjacent its base by the cutting and forming bar, a ball-forming die is advanced against a projecting forward end of the wire, upsetting the wire end and forming an enlarged end of generally spherical configuration. Immediately thereafter, the wire is released at its forward end, and a rotary plate is actuated, causing a bend-forming element to travel through a generally circular path concentric to a cylindrical forming drum.

Abstract: In a progressive die for punch press operations in which a strip of material is fed into the press and sequential operations are conducted on the strip including the separation of parts from the strip. The die is provided with a construction which forms an integral carrier tab between the parts to be separated. In the embodiment ilustrated, the operation is the manufacture of rotor and stator laminations for a dynamoelectric machine. The strip of material is fed into the press in which the die is mounted, and the respective rotor and stator laminations are formed in a series of workstations within the die. The improvement in the die construction is a punch station for substantially but not completely separating the rotor lamination from the strip. Thereafter, additional operations are constructed on the strip, the rotor lamination being completely separated at a subsequent workstation.

Abstract: In the manufacture of metal packaging cans metal sheet is deep-drawn and ironed to form a seamless tube having a bottom in one-piece therewith, and the tube is cut transversely to remove excess material at the end remote from the bottom. This forms a cylindrical body and bottom of a two-piece can. To minimize waste of material and to make possible the manufacture of a thin-walled three-piece can, the method includes cutting the deep-drawn and ironed tube transversely at at least one location intermediate the bottom and the end remote from the bottom so that, from the tube, there are formed a cylindrical body and bottom of a two-piece can and at least one cylindrical body of a three-piece can. Suitably, the tube is shaped by the deep-drawing and ironing so as to have a lesser wall-thickness at regions corresponding to the sidewalls of the cans and a greater wall-thickness at regions which correspond to the flange portions of the cans.

Abstract: A method of producing a plurality of identical ring-shaped metal parts from a single blank in the form of solid rod without forming any hole in the blank and without cross-sectionally cutting the blank. The outer periphery of the blank corresponds to the inner periphery of the metal parts to be produced. First the blank is longitudinally compressed such that an end portion of the blank undergoes upsetting and provides a laterally expanded portion having a side periphery corresponding to the outer periphery of the metal parts and a length corresonding to the thickness of the metal parts. Then the laterally expanded portion is subjected to shearing along a plane defining the outer periphery of the blank to part its peripheral region as one of the ring-shaped metal parts. The blank remains in the solid rod form, though somewhat shortened, and therefore can be used to produce additional metal parts by repeating the same procedure until it becomes very short.

Abstract: A hypodermic syringe destruction device wherein a cutting member and hammer member are positioned on a movable carrier within a housing. A fixed anvil is mounted within the housing, and an opening in the housing is arranged to permit the needle end of a hypodermic syringe to be inserted in an open region between the anvil and blade-hammer, with the movable carrier in a normal position. A solenoid is mechanically coupled to the carrier to move the blade through the syringe and hammer across the needle and anvil, whereby the needle region of the hypodermic syringe is separate from the syringe portion, and the needle is bent essentially 90.degree..

Abstract: An apparatus is disclosed for intermittently feeding wire forward along a generally longitudinal axis, cutting and forming a front end of the wire at a first station into a jumper bridge for an electronic hybrid substrate and presenting the jumper bridge at a second station for removal from the apparatus.

Abstract: Elongate wire stock of gauge appropriate to the desired diameter of a rotatable ignition file or flint wheel is cut into blanks of suitable size. A series of press operations is applied to the blanks by means of respective punches and dies to champfer or round off the peripheral edges of the blanks, to provide axial mounting holes, and to harden the respective surfaces of the blanks. The circumferential surfaces of the respective blanks are formed as friction surfaces.

Abstract: In a method for simultaneously cutting three continuous double-comb components from a metal strip the strip is moved forward stepwise. At each stop, a row of notches is made along each edge to form teeth and a row of crosses is removed from its central part, the crosses being made up of two portions of the central part and two teeth facing notches and separated therefrom by a portion of the central part. After the teeth have been bent, the comb-shaped components can be used to reinforce rubber packing or linings, more particularly in the car industry.

Abstract: Apparatus for blanking an integrated circuit (I.C.) chip and the chip's thin flexible ductile leads from a segment of film and forming the leads of the chip in a single operation of a hollow punch having cutting and forming edges and a hollow die having cutting edges with a forming block having forming edges positioned within the die. The punch and die are mounted on a punch press. Alignment pins are provided which at the beginning of each blanking and forming operation engage reference sprocket holes of a film segment to which an I.C. chip is mounted to accurately position the chip and its leads with respect to the punch and die. A pressure pad is mounted in the punch and presses the leads against a portion of the forming block to isolate the bonds between the leads and the integrated circuit chip from forces applied to the leads during cutting and forming.

Abstract: This invention relates to a method of making reinforcements for concrete, in which a band material of one or two overlapped very thin steel plates which has a certain thickness and a ceratin width is bent and cut at a rotating cutter wheel having cutting teeth which height is approximately twice the thickness of the said plate so that reinforcements of a certain dimension are continuously made; and an apparatus therefor comprising a cutter wheel, a pushing plate and a supporter which constitute a cutting part, and some couples of belt pulleys to continuously feed the material, or further having an equipment to bend both edges of the said material of two overlapped steel plates.