Abstract: An automatic tube tee forming and trimming system uses a single apparatus for milling a hole in a tube, pulling a forming die through the milled hole, and face trimming the resulting pullout joint to the desired height. The forming die is pulled out through the hole via a universal driver which is simply attached to the drawbar without requiring any twisting to lock the assembly. The system may automatically conduct each of the steps once the tube is loaded into the apparatus. The apparatus completes the tube tee forming and trimming process in a relatively small cell, without the need to travel out to another factory area, within a relatively short period of time, and with minimal use of manual labor.

Abstract: Several methods of forming angled orifices in a metal sheet are described in which an angled orifice can be formed from a preformed right-angled orifice. Each angled orifice has an oblique axis relative to at least one of a first surface and a second surface of a metal sheet. One of the methods can be achieved by punching the metal sheet in a first direction along a first axis perpendicular to one of the first and second surfaces of the metal sheet with a first tool piece so as to form a first orifice, the first orifice defining an opening having wall surfaces parallel to the first axis; and punching the metal sheet with the first tool piece proximate the first orifice in the first direction along a second axis parallel and offset to the first axis so as to form a first wall surface of the first orifice extending between the first and second surfaces of the metal sheet oblique to the first axis.

Abstract: A method of manufacture includes the steps of making perforations using a perforating tool in a flat product before it is bent; making bends using a bending tool in the perforated flat product; detecting the position of a perforation on the corrugation; and slaving the relative position of tools to the detected position.

Abstract: A method of forming a sheet metal part including a nut structure by providing a sheet of metal, forming a tubular structure projecting integrally from the main body of the sheet, and tapping the tubular structure to form an internal screw thread within the tubular structure. The method is carried out on a press having a plurality of spaced stations including a punch station and a working station. The tubular structure is formed by punching a hole in the sheet at the punch station and thereafter forming the tubular structure in surrounding relation to the hole in a single hit of the press at the working station. The hole is punched in the sheet utilizing a punch and die wherein the diameter of the die is no greater than approximately five percent greater than the diameter of the punch whereby to provide a hole having a cleanly cut sidewall and thereby preclude splitting of the metal of the sheet as the tubular structure is formed at the working station.

Abstract: The method of manufacturing a heat exchanging fin is able to restrict forming wrinkles and ring marks in the heat exchanging fin. The method comprises the steps of: forming dome sections having diameters greater than the diameters of collared-through-holes and which are projected from one side face of a thin plate, and a plurality of circular recesses having diameters greater than of the dome sections, each of which encloses one of the dome sections, the circular recesses being depressed toward the opposite face of the thin plate; forming the dome sections and the recesses into truncated cone-shaped sections in a plurality of steps; forming a through-hole in each of the truncated cone-shaped sections; forming edges of the through-holes into collars; and forming a flange at a front end of each of the collars.

Abstract: In a sheet metal member having a boss which is obtained by the method of the present invention, a cylindrical portion is formed at an outer peripheral edge, thereby allowing the member to be used as a pulley for a flat belt, a V belt or a poly-V belt. According to the present invention, when the boss is to be formed, the positional accuracies of portions other than the boss with respect to the boss are improved. The present invention includes: a boring step of opening a circular hole in a circular blank; a curving step of shaping the circular blank into a projected shape; and a bending step of restricting a radially outward spread of an outer peripheral edge portion of the circular blank which has undergone the curving step, and bending an inclined portion between the outer peripheral edge portion of the circular blank and the circular hole into a recessed shape, thereby forming the case-like boss.

Abstract: A wheel spindle flange (and the like) has stud holes with soft surface hardness formed therein which permit non-rotational splines, studs and the like to be press-fitted therein with minimal press force at a centered press zone established between intentionally formed and dimensioned counterbores within the flange to minimize flange distortion and lateral run out of the spindle.

Abstract: A cutting edge is formed by build-up welding on a die of a die assembly made of a base material of an aluminum/copper-based zinc alloy. The cutting edge comprises an underlying layer and an overlying layer. The underlying layer is made of a copper alloy that can be welded to both a zinc alloy and a nickel alloy, and the overlying layer is made of a nickel alloy. The cutting edge is of high machinability, high durability, and high hardness.

Abstract: A full aperture easy open end having a central panel, a circumferential score and a tab riveted to the central panel so that its nose is positioned above the score. When the end is first opened, the score is broken along an arc having a specific chord length. The end is of metal having a grain which is aligned to a tangent at one end of the chord. In a preferred embodiment, this “grain tangent” is also at minimum score residual.

Abstract: In this method of manufacture:

Abstract: A sheet steel blank is stamped and held in a pair of tools. The blank has holes that are collared by means of mandrels in connection with the forming. The collaring is carried out in the material. In this way, holes with very narrow tolerances can be achieved. Such holes in a bumper beam can be used for guiding the bumper beam during the mounting thereof on a vehicle.

Abstract: One or more closed perimeter openings are formed in the compression area of a flange of a member that is to be bent transversely to the flange. The member is bent along a transverse bend line, and the flanges are bent inwardly on themselves. The bending of the member along the transverse bend line is done with a great force, and because portions of the side flanges are supported on their distal and proximal side, the material of the side flanges in the compression area plasticizes and flows into the closed perimeter opening, causing them to deform. Because the closed perimeter opening or openings are present, the side flanges are compressed in a more controlled manner, reducing cracking, wrinkling and thinning during the bending of the member along the transverse bend line.

Abstract: A method of forming a hollow, bullet-shaped article having a strap extending across the normally closed end. The method includes the steps of drawing a metal blank into a cylindrical cup, piercing the bottom of the cup in at least two locations to form a strap, and reducing the diameter of the cup while leaving the length of the strap substantially unchanged so that the strap arcs away from the cup.

Abstract: The present invention provides an improved cardcage design. The improvements result from the formation of an integral cardcage side using a construction method involving precision punched sheet aluminum that is precision formed into final configuration. The integral cardcage side design provides ease of assembly for the cardcage while enhancing structural integrity, improves the alignment of circuit cards within the cardcage to the backplane, increases the airflow channels between the card guides, and adapts to incorporate additional features for airflow control. The manufacturability of the cardcage is greatly simplified by reducing the number of parts requiring assembly and by the use of simple and inexpensive tools and assembly techniques.

Abstract: In a vertical press that simultaneously forms chamfers at edges on both sides of a punched sheet material by using an upper chamfering punch and a lower chamfering punch, the lower chamfering punch is supported by conical disc springs piled on a support base.

Abstract: A housing block for receiving valves, for example piston pumps and storage chambers for use in hydraulic vehicle brake systems. The invention uses a wobble tool to deform material of the housing block at a beginning of a hole essentially in the longitudinal direction of the hole, so that with the insertion of the wobble tool into the housing block in the vicinity of the beginning of the hole, first opening narrowed in relation to the diameter of the hole is produced. The hole becomes narrower with further continuation of the wobbling process and finally disappears. Then the material, which has produced the increased narrowing of the opening and finally its disappearance, forms a closure. The production of plug bodies in accordance with the prior art and the production of assembly devices are eliminated.

Abstract: The invention relates to a method of finishing cage windows in a ball cage for a constant velocity universal ball joint. The ball cage for use with the present invention has the shape of an annular member which comprises two parallel annular edges and a convex outer face. On the outer face, there are punched uniformly circumferentially distributed cage windows each having two circumferentially extending edges. The circumferentially extending edges of the cage windows are smoothed and parallelized by a non-chip-producing method of deformation.

Abstract: A method and apparatus for the production of bent sheet metal pieces (12) is disclosed. In the method or apparatus, a cut (14) is made in a sheet of sheet metal (10) that defines the perimeter of piece (12) to be obtained. The cut (14) is interrupted at preselected points to form a series of microjoints (16) that keep the plan development of the piece (12) united with the stiffening frame (18) constituted by the remaining part of the metal sheet (10). At least one window (36, 38) is formed in the stiffening frame (18) in order to allow a pair of bending tools having a length greater than the length of the bend to form a bend (20, 22) on the piece (12) without interfering the stiffening frame (18) while the bend is being formed.

Abstract: In a process for producing precise cut surfaces on a workpiece by stamping or blanking, in particular by fine-edge blanking, a contour first is stamped or blanked out at a distance (a) from the actual contour of the workpiece, and the workpiece then is scraped down to its final contour. It is intended here, in a first step, for only up to part of the thickness (d) of the workpiece to be scraped and, in a following step, for the contour of the workpiece to be achieved by scraping in the opposite direction to the first step.

Abstract: A process for manufacturing a ring that has at least one cylindrical end section that ends in a chamfer is disclosed. The process entails providing a flat-shaped article which is formed of a material capable of being deep-drawn. The flat-shaped article is stamped to provide indentations which correspond to the chamfer in the finished product. The flat-shaped article is then punched out to form a preform. The preform is then deep drawn, converting the preform into the shape of the ring. In the step of deep drawing the preform, the indentations form a chamfered section on the ring.

Abstract: A clockwork wheel (1) including a plate (3) provided with a first series of peripheral teeth (4) and a second series of teeth (5) arranged at right angles to the plate is manufactured in a strip of steel suitable for stamping and by means of a progressive forging die. In order to form the second series of teeth (5), a die perforated with a plurality of openings arranged in a circle is applied onto one face of the strip, and the flat face of a cylinder is pressed onto the other face of the strip to cause the steel to flow inside the openings of the die. The clockwork wheel is used as a setting wheel in a time or date setting mechanism.

Abstract: The present invention relates to an effective method of cold-forming a tee in tubing. The method includes the steps of forming a quadrilobal pilot hole in the tubing, securing the tubing, and forcing a rounded member from the interior of the tubing through the pilot hole to form the tee.

Abstract: The process is characterized by means of successively executed displacements of material of a work piece into the inner bore diameter at different points of the mouth of a bore. The displacement of the material is executed by means of a die that can be moved at least approximately in the direction of the bore axis. The process for tightly closing a bore can preferably be used with work pieces comprised of ductile material, in particular an aluminum wrought alloy.

Abstract: In accordance with the present invention, the method of manufacturing a vacuum chamber which is used as a cluster tool, a vacuum film-forming apparatus, or the like of a manufacturing apparatus used for semiconductors, liquid crystals, solar cells, and the like, and which is formed by a vessel in which an opening (4A) is provided at one surface for forming a cover, and a hole (4) smaller than the opening (4A) is provided in an opposite surface to the opening (4A), includes the steps of:by using a forging press which is provided with an outer die (3) and an inner die (2) for die forging a material (1-1),cutting the material to dimensions suitable for the die forging of the material (1-1) which is made of a metal;heating the material (1-1) to a temperature for die forging;placing the heated material (1-1) in the outer die (3) of the press, and pressing the inner die (2) against the material (1-1) by the forging press to effect forging; andsubjecting the forged material to machining into a predetermined configur

Abstract: According to the present invention, a turbine shell is manufactured by a method which includes the steps of preparing a planar blank, simultaneously forming a plurality of blade fixture slits 32A, 32B and 32C in the blank 40, and deforming the blank 40 into a curved concave shape by effecting drawing work.

Abstract: The present invention relates to a method for making an oil passing hole in a plate where the plate is first provided with a pre-formed hole having a first diameter. A punch having a guiding part with a diameter smaller than the first diameter is inserted into the pre-formed hole. The punch also includes pressing part which is larger than the first diameter. The pressing part engages the plate as the guiding part extends into the pre-formed hole. Force applied by the pressing part causes portions of the plate to deform resulting in plastic flow of the portions of the plate. The plastic flow is in a radially inward direction causing portions of the plate to surround and engage the guiding part forming the oil passing hole which has a second diameter that is smaller than the first diameter.

Abstract: A tool for shaping, by deep drawing, a truncatedly ending round orifice in a metallic strip material, viz. for manufacturing a faceplate for a locking fitting or the like, includes both a punch and a die. The punch includes a cylindrical portion forming the extension of a truncated portion, whereas the die includes a bore with a cross-section adjusted to that of the cylindrical portion of the punch, this bore having, at the level of its wall, at least a groove ending at the upper face of this die, in front of the strip material to be shaped, into this or these grooves escaping the material during deep drawing of the truncated end.

Abstract: An object of the present invention is to provide a very thin heat exchanging fin, having collars with tough flanges that are not deformed when the heat exchanging tubes are integrated therewith. The heat exchanging fin includes: a plate section having a plurality of through-holes through which a heat exchanging tube will be pierced; and a plurality of collars having a prescribed height, each of the collars extending from an edge of each of the through-holes and having a flange at a front end, characterized in: that an inner face of each collar is formed perpendicular to the plate section; and that thickness of a base end part of each of the collars, which is connected to the plate section, is thicker than that of a middle part thereof. With this structure, the strength of the base end part of the collars can be greater even if the collars are made higher and thinner. The deformation of the collars can be prevented when the heat exchanging tubes are pierced and integrated with the collars.

Abstract: A seat belt anchorage plate for a seat belt device formed with a plate shaped member (base) 2 is provided with a slot 6 into which a belt (waist belt) 13 is inserted and which has long edge parts opposed with each other. The belt 13 is folded back along the one long edge part 691 of the opposed long edge parts in the slot 6 so that the one long edge part 691 bears the tension of the belt 13. The one long edge part 691 is formed so as to expand in the direction opposite to that of the tension of the belt 13 toward a central part from both ends in its longitudinal direction.

Abstract: An apparatus and method for forming a metal frame for an article of furniture which includes a base portion made up of four peripheral edge members disposed in a rectangular arrangement. The frame also includes a back frame portion and two arm frame portions each having at least three peripheral edge members which are interconnected to each other at right angles. Each of the base frame portion, the back frame portion and the two arm frame portions includes at least one strip of longitudinally corrugated metallic sheet material which has at least one generally U-shaped longitudinally extending rib therein. Bend locations are provided for bending the strip of longitudinally corrugated metallic sheet material at right angles. A combination of corresponding strips of velcro, hooks and loops are used in conjunction with J-strips to removably attach upholstery to the frame.

Abstract: According to the present invention, a turbine shell is manufactured by a method which includes the steps of preparing a planar blank, simultaneously forming a plurality of blade fixture slits 32A, 32B and 32C in the blank 40, and deforming the blank 40 into a curved concave shape by effecting drawing work.

Abstract: The invention relates to a method of making nipple holes or similar holes in a double-walled wheel rim having an inner wall positioned radially inward and outside of that an outer wall. The holes are made by punching by means of a punching tool provided with a cutting edge whereby the cutting edge is moved successively through the outer wall and the inner wall of the wheel rim and a punch die supporting the inner wall. The invention encompasses also an apparatus for the application of this method.

Abstract: This invention provides a forming method capable of forming tapered through holes at once with a single pressing operation. A hole is formed in a work with a piercing punch 1 mounted on a press by using a small-diameter punching portion 1a formed on the distal end of the punch 1. A hole 11 formed at this time has a section with an open lower end portion by pressing. By using this hole 11 as a guide, a tapering portion 1b having a diameter slightly larger than the diameter of this hole and a tapered surface T forms a tapered surface on the inner surface of the hole 11 in accordance with plastic working. A "burr 3a" is formed on the edge of the hole 11 by this plastic working. Formation of this "burr 3a" is prevented with a pressure portion 1c formed on the piercing punch 1. When the above process is performed in a single pressing operation, a plurality of tapered through holes can be formed easily.

Abstract: Machine tools are known, for forming workpieces, such as sheet metal, with tooling made of two tool halves arranged on opposite sides of the workpiece to be formed. One half of the tooling has at least one pressure element that can move against the workpiece and act on it and the other half of the tooling has at least one counter-pressure element that works with the pressure element to form the workpiece, and it is also movable against the workpiece. The movement of the pressure element against the workpiece activates the drive of the counter-pressure element in the direction opposite to the movement of the pressure element against the workpiece.

Abstract: A method for forming a deep-drawn, one-piece, double-walled, cylindrical ring having tabs extending inwardly from the inner wall. The inner wall is formed and pierced to form the tabs. The outer wall is subsequently formed, or completed, to cover the tabs extending from the inner wall. In a preferred embodiment, the tab is formed with a bend by working the inner wall both outwardly and inwardly.

Abstract: An assortment of lock washers is produced from a method including the steps of (a) providing a plurality of blanks formed of generally planar resilient metal, some of the blanks having a different configuration from other of the blanks, each of the blanks including a central aperture, an outer periphery, a tab, and two locating holes spaced from the central aperture and spaced from each other a selected distance and at a selected orientation relative to the tab; (b) providing a tool having two locator pins and structure for bending a tab out of the plane of a blank; (c) orientating the two locating pins with the two locating holes of a selected blank; (d) actuating the tool to bend the tab of the selected blank out of the plane of the selected blank; and (e) repeating steps (c)-(d) for each of the blanks.

Abstract: A method of manufacturing a one piece integral metallic beam (22) having flanges (24), and a web (26) joining said flanges, the beam having been hot rolled from a heated metal workpiece (20) to produce an integral one piece beam having flanges and a web extending therebetween, the flanges having a predetermined first thickness, and the web having a predetermined second thickness less than the first thickness, and in which the web is heated to a hot forming temperature, without substantially heating the flanges and, the web is than passed through at least one metal forming die set (16), which is repeatedly closed on the web to form the web without forming the flanges. The method may also include the piercing of openings (28) through the web, and the forming of lips (30) around the openings, and also, the forming of a secondary product (52) from the portion of the web discarded from the opening, and also hot forging the lips (30) around the openings.

Abstract: A two stage die set for sequentially blanking an opening in a work piece, and thereafter forming edges of the work piece around the opening and having a male die assembly, having a male blanking die, a male forming die spaced from the male blanking die, and a recess therebetween, a female die assembly having a generally hollow female die sleeve, the die sleeves being shaped and dimensioned to correspond to the shape of the male blanking die and to receive it in telescopic relation, a moveable support plate located around the female die sleeve the moveable plate being biassed so as to urge it into a first extended position, and the moveable plate yielding to the male forming die of the male die assembly, when the male and female dies are closed together, so that the male blanking die, in co-operation with the female die sleeve blanks out a portion of a work piece and forms an opening, and upon further relative movement between the male and female dies towards one another, the male forming die co-operates with

Abstract: Disclosed is a blanking method according to which, when producing a part by blanking from a plate material, a forming process consisting of coining is performed on the upper and lower surfaces of that portion of the plate material which becomes a scrap after the blanking. By the energy needed for this coining, the strain energy accumulated in the press as a result of the blanking of the part is absorbed. In this method, the breakthrough generated when producing parts by blanking with a press and a die can be mitigated or eliminated.

Abstract: The fin for a heat exchanger which consists essentially of a matrix of tubes and of fins disposed transversely to the latter, the fin having pass-through elements to receive tubes which are to be joined mechanically, while a first, preferably liquid medium flows through the tubes and the fin is acted on by a second, preferably gaseous medium. Multiple fins are positioned in their fin pitch by integral spacers, wherein the spacers are in the form of noses stamped out of the pass-through elements and distributed over the periphery of the latter.

Abstract: A method of making a bird repellant structure includes the steps of punching into a continuous base strip a plurality of diagonal slots, cutting into the continuous base strip at least one finger extending from each of the diagonal slots such that a leading end of each finger is formed by a portion of the diagonal edge of each respective slot, and thereafter, punching a plurality of repellant arms into the continuous base strip. The repellant arms extend longitudinally from each diagonal slot such that a leading end of each repellant arm is formed by the diagonal edge of each diagonal slot and includes the fingers cut therein.

Abstract: In a dynamoelectric machine, stacked turns are provided with registering openings for the flow of a cooling medium from a subslot radially within the rotor in a direction radially outwardly to cool the turns. Turbulators are provided in each of the turns to enhance the turbulent flow of the cooling medium which enhances the heat transfer between the heated turn and the cooling medium. The turbulators are formed by a coining operation after the openings are punched through the turn to form an inwardly directed rib effecting turbulent flow in that region and enhanced cooling effects.

Abstract: A method of manufacturing an improved screw washer, an improved screw washer, and an improved mold for fabricating the improved screw washer. Using a selected metal plate having a thickness thinner than a nominal height demanded for a nut, the invention primarily aims to form an improved screw washer incorporating a nut satisfying the demanded height. The invention is to provide an improved method of manufacturing an improved screw washer, the improved screw washer, and an improved mold for fabricating the screw washer. Particularly, using this improved mold, the improved screw washer can easily be manufactured, where the above-identified nut is solidly bonded with the metal plate without being disengaged therefrom, and yet, a sufficiently lengthy tapped hole is formed. Structurally, a nut is formed in the state being continuous to a metal plate after punching out part of the metal plate.

Abstract: A method of forming a pair of sheet metal structural members simultaneously from a single elongated strip of sheet metal defining parallel side edges and comprising the steps of severing the strip sheet metal along a predetermined zig-zag separation path, thereby dividing the strip into two strip portions on opposite sides of the zig-zag separation path, each having generally zig-zag edges the zig-zag edges being in generally inter-fitting relation; forming edge flange formations along the zig-zag edges of each of the strip portions at an angle thereto, and, forming linear edge formations along the parallel side edges of the strip portions.

Abstract: A process is provided for the production of a webbing take-up spindle by cold-forming of a cylindrical blank. The cylindrical blank is cold-formed into a preform having a flange-shaped disc portion and a spindle portion extending from and in continuation with said disc portion. Wedge action dies, whose pressing portions are in the form of ratchet teeth, are pressed against an upper and lower sides of an outer peripheral portion of the disc portion, respectively, so that ratchet teeth are partially formed and a thin-walled portion is also formed circumferentially along said partially-formed ratchet teeth. The thin-walled portion is then punched to fully form the ratchet teeth. A forming apparatus suitable for use in the practice of the process is also disclosed.

Abstract: A flashless metal connecting rod of the type having a one-piece construction and being fracturable into a cap portion and a body portion is produced by providing a precise preform of predetermined dimensions and a precise weight, induction heating the preform to a suitable forging temperature, sequentially compressing the preform between a plurality of unique sets of forging dies. The resulting final forging is both flashless and burrless. Preferably, the sequential compressing of the preform is accomplished through three sets of forging dies which progressively form the precision preform to its ultimate shape.

Abstract: A die-punch machine capable of directly supplying a machining oil to an end section of a punch and to a workpiece to be machined. A first member holds the punch, and a second member is capable of relatively moving to and away from the first member. A die is held by the second member, wherein a front end section of the punch is capable of inserting into the die. A stripper plate provided between the first member and the second member, is connected to the first member, and has a clearance thereto and a through-hole, wherein the clearance is shortened. The front end section of the punch projects from a face of the stripper plate, which is on the second member side, through the through-hole so as to go into the die when the first member and the second member mutually get close. An oil path for introducing machine oil is formed in the stripper plate, one end of the oil path is opened on an inner face of the through-hole.

Abstract: A process of press-forming a strip fed in its longitudinal direction to continuously produce press-formed articles with arbitrary lengths through forming stages including a draw-forming stage, the process comprising the steps of: a first step of continuously forming a semi-finished product having a middle portion formed over a length corresponding to that of a final product and an unformed leading end connected to an unformed following end of a neighboring antecedent semi-finished product, while feeding a strip in the direction of the strip length at a selected pitch; a second step of simultaneously draw-forming the unformed leading end of the semi-finished product and the unformed following end of the neighboring antecedent semi-finished product to a selected shape, the ends being connected to the respective semi-finished products; and a third step of separating scrap from peripheries of the leading end of the semi-finished product and the following end of the neighboring antecedent semi-finished product.

Abstract: A mounting plate for an attachment with an insertable plug type tubular connector and a process for making the plate. The mounting plate comprises a sheet metal plate having length, width and body thickness T with a tubular nipple member projecting from one side. The nipple member is cold formed plastically from the body of the plate by a stamping process utilizing a progressive die. One of the intermediate die members is shaped such that it produces a tubular preform having a distal end portion with a wall thickness greater than the wall thickness of the opposite end portion adjacent to the plate. A subsequent die member reduces the excess wall thickness and extends the tubular member to an axial length equivalent to at least 3T measured from the distal end of the neck member to the surface on the opposite side of said plate. Subsequently, another die member precisely finishes a feature located in close proximity to the nipple member.

Abstract: The present invention involves a method for forming a one-piece band clamp. The band clamp is made by severing band material to a proper width, forming the band material to a desired length, removing a portion of the band to form a void in one end of the band material, inserting a deformation device into the void, and deforming the band material adjacent to the void to form a slot in the band material sufficiently wide to allow insertion of the band body.