Cup Or Shell Drawing (i.e., Deep Drawing) Patents (Class 72/347)
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Patent number: 12263515Abstract: A press forming tool is configured to form a press forming part including: a top portion; a side wall portion having a recessed portion in which a bottom edge is recessed toward the top portion; and a flange portion formed outward on a bottom edge of the side wall portion, the recessed portion including a first curved portion continuous with the bottom edge being a portion having a large wall depth, an inclined side portion continuous with the first curved portion, a second curved portion continuous with the inclined side portion, and a recessed side portion having a small wall depth, arranged in order from the bottom edge being a portion having a large wall depth, the flange portion being formed such that the flange portion formed in the first curved portion becomes a shrink flange while the flange portion formed in the second curved portion becomes a stretch flange.Type: GrantFiled: March 8, 2021Date of Patent: April 1, 2025Assignee: JFE STEEL CORPORATIONInventor: Ryo Ageba
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Patent number: 12214408Abstract: An assembly includes an elongated ram body and a punch mounting assembly. The ram body has a reduced length. The punch mounting assembly includes an elongated body having a complementary length. The punch mounting assembly is coupled to the ram body. The assembled punch mounting assembly and ram body have an operational length.Type: GrantFiled: February 7, 2023Date of Patent: February 4, 2025Assignee: Stolle Machinery Company, LLCInventors: Kelley Andrew Crush, Nicholas Schultz, Luke Wayne Jacobson
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Patent number: 12202224Abstract: A method for fitting a paper sheet includes a water absorption step of causing a region of the paper sheet to absorb water, the region being at least a part of the paper sheet; a placing step of placing the region of the paper sheet between one set of first molding surfaces of a press mold; a molding step of molding the region of the paper sheet into a three-dimensional shape, by closing the press mold; a layering step of layering another paper sheet that is not caused to absorb water on the molded paper sheet, after opening the press mold; a fitting step of fitting the molded paper sheet and the another paper sheet by closing the press mold to mold a laminate into a three-dimensional shape; and a removal step of removing a molded article including a fitting portion, after opening the press mold.Type: GrantFiled: October 25, 2021Date of Patent: January 21, 2025Assignee: NISSHA CO., LTD.Inventors: Atsushi Onishi, Tetsu Nishikawa, Shuhei Miyashita, Hajime Nakagawa
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Patent number: 12083572Abstract: Provided is a press molding method in which a plate material is molded into a target molded body including a ridge section, said method including: a first step for molding an intermediate molded body; and a second step for forming the target molded body from the intermediate molded body. The target molded body and the intermediate molded body have coincident regions where the cross-sectional shapes coincide on both sides of an intermediate ridge section, and an intermediate region where the cross-sectional shapes do not coincide. The intermediate region includes: an outer region in which the intermediate molded body protrudes outward of an edge radius with respect to the target molded body; and an inner region in which the intermediate molded body is curved inward of the edge radius with respect to the target molded body.Type: GrantFiled: March 3, 2020Date of Patent: September 10, 2024Assignee: HONDA MOTOR CO., LTD.Inventors: Hirokatsu Akiba, Takeshi Sano, Kenji Matsutani, Takayuki Kano
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Patent number: 12083573Abstract: Provided is a method for manufacturing a tubular rotary component from a donut-shaped metal disc, wherein the generation of wrinkles or cracks due to a drawing process can be suppressed. This method for manufacturing a tubular rotary component 100B includes: an intermediate molding step in which the entirety of both surfaces of a donut-shaped metal disc 100 having a prescribed inner diameter D1 and outer diameter D2 are pressed by the respective tapered surfaces of a punch 10A and a die 20A provided with a prescribed taper to carry out bore-expansion drawing, thereby obtaining a frustoconical intermediate molded article 100A; and a final molding step in which the intermediate molded article 100A is pressed by a punch 10B and a die 20B having a desired shape to carry out bore-expansion drawing again, thereby obtaining a tubular rotary component 100B.Type: GrantFiled: July 18, 2019Date of Patent: September 10, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Atsushi Sugama, Takatsugu Kitora
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Patent number: 12064800Abstract: A method is provided for forming a flat metal blank as a workpiece in a forming die. The method may include providing a forming die with at least one cavity, and providing at least one blankholder for fixing a flat metal blank to the at least one cavity during the forming. The method may also include heating the flat metal blank to a solution heat treatment temperature specific to the flat metal blank while maintaining the forming die at the solution heat treatment temperature. The method may also include forming the workpiece from the flat metal blank at the solution heat treatment temperature.Type: GrantFiled: November 19, 2018Date of Patent: August 20, 2024Assignee: HODFORMING GMBHInventor: Peter Amborn
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Patent number: 11931793Abstract: The invention relates to a method for manufacturing an inlet lip skin part according to a nominal definition comprising dimensions of the lip skin and associated tolerances, the method comprising the steps of: a) obtaining at least one blank from at least one metal sheet; b) deforming the at least one blank into an intermediate part; and c) machining a first surface of the intermediate part with a first machining path, said first machining path being independent of the real dimensions of the intermediate part, and being based on the nominal definition of the lip skin part, so as to obtain a semi-machined part, and d) machining a second surface of the semi-machined part with a second machining path, said second machining path being based on real dimensions of the semi-machined part and the nominal definition of the lip skin part.Type: GrantFiled: May 3, 2023Date of Patent: March 19, 2024Assignee: Creuzet AeronautiqueInventors: Jérôme Abelard, Jean-Philippe Toschi, Raphaël Simeon, Patrick Brien
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Patent number: 11916321Abstract: The subject matter relates to a method for producing a connection part for electrical equipment, in particular for an on-board electrical system of a motor vehicle, comprising: deep-drawing a sheet-metal blank to produce a sleeve having a first end region and a second end region, the first end region having a bottom and the second end region being open, deforming, in particular pressing, the second end region to produce a tab, and introducing a through-hole into the tab. The subject matter also relates to a connection part for electrical installations, in particular for an on-board network of a motor vehicle, and to a connection of a connection part according to any one of the preceding claims to a cable formed from a plurality of wires or strands.Type: GrantFiled: October 10, 2019Date of Patent: February 27, 2024Assignee: Auto-Kabel Management GmbHInventor: Matthias Ruda
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Patent number: 11850647Abstract: A punch and a pad sandwiching a top sheet portion, bending blades for bend-forming the vertical wall portions, and stoppers facing the bending blades are provided. The punch is supported by a first cushion component. The bending blades each have an upper die component and a lower die component disposed facing each other in the press direction with an interval equal to a set compression amount in the range of 2% or more and 6% or less of the heights of the vertical wall portions and a second cushion component interposed between the upper die component and the lower die component, maintaining the interval, and contractible in the press direction. The cushion pressure of the second cushion component is lower than the cushion pressure of the first cushion component and has such cushion pressure that the second cushion component does not contract during the bend-forming of the vertical wall portions.Type: GrantFiled: March 19, 2018Date of Patent: December 26, 2023Assignees: JFE Steel Corporation, H-One Co., Ltd.Inventors: Hiroto Miyake, Toyohisa Shinmiya, Daisuke Toyoda, Hiroyuki Takebe, Youichi Konkawa
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Patent number: 11833564Abstract: An upper die of a forming apparatus includes a first curved portion and a second curved portion between a second concave section and an upper holding surface. The first curved portion is curved in a direction away from the upper die. The second curved portion is curved toward the upper die. A blank holding surface of a blank holder holds a blank between the blank holding surface and the upper holding surface of the upper die. The blank holding surface faces the second curved portion. The blank holding surface includes a blank curved surface recessed along the second curved portion.Type: GrantFiled: August 14, 2022Date of Patent: December 5, 2023Assignee: Honda Motor Co., Ltd.Inventors: Yoshimitsu Ishihara, Kenichi Chida, Hiroki Sato, Mitsufumi Okada, Naoharu Wakida, Yuta Rokugawa
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Patent number: 11806772Abstract: A hydrostatic/hydrodynamic fluid bearing assembly for a can bodymaker is provided. The hydrostatic/hydrodynamic fluid bearing assembly is separate from the ram body. The outboard guide bearing assembly includes a carriage assembly and a number of elongated journals. The carriage assembly includes a ram coupling, a crank coupling, and body defining a number of journal passages. The ram body is coupled to a ram coupling. The crank coupling is structured to be coupled to a crank arm. Each journal extends through a carriage assembly body journal passage. In this configuration, the ram body may form a can body in a traditional manner, but fluid bearing assembly fluid is not applied to the ram body. Instead, the fluid bearing assembly fluid is applied to the journals.Type: GrantFiled: June 23, 2021Date of Patent: November 7, 2023Assignee: Stolle Machinery Company, LLCInventors: Gregory H. Butcher, Aaron E. Carstens, Kenneth E. Carper, Russell Bauer, Ian Kenneth Scholey
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Patent number: 11797916Abstract: A package container includes a processor that is configured to store a trial end time based at least in part on receiving a return request. The processor is also configured to determine a trial duration based on a comparison of a trial start time and the trial end time. The processor is further configured to initiate sending of a transportation request to a delivery management server in response to the processor determining that the trial duration is less than or equal to a trial duration threshold. The transportation request indicates a request to initiate sending of a transportation vehicle to a delivery location to retrieve the package container from the delivery location.Type: GrantFiled: June 2, 2021Date of Patent: October 24, 2023Assignee: Motogo, LLCInventors: David Brian Ruth, Yuan-Chang Lo
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Patent number: 11712729Abstract: A press forming technology capable of reducing forming defects in a formed component having a hat-shaped cross-sectional shape and including a shape curved to protrude toward a flange portion in a side view. The technology includes a first forming step of press forming a metal sheet into an intermediate formed product that includes a wavy shape including uneven shapes continuous along a longitudinal direction in vertical wall portion and flange portion forming positions, an amplitude of the uneven shapes in a sheet thickness direction increasing toward a position corresponding to a boundary between the portions, and a second forming step of performing bending on the intermediate formed product. A longitudinal line length at the position corresponding to the boundary between the portions in the intermediate formed product is set to coincide with or approach a longitudinal line length at the boundary between the portions in the press-formed component shape.Type: GrantFiled: February 21, 2019Date of Patent: August 1, 2023Assignee: JFE STEEL CORPORATIONInventors: Hiroto Miyake, Toyohisa Shinmiya, Yuji Yamasaki
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Patent number: 11628484Abstract: This press forming method includes a first drawing step for forming a first drawn step portion, a second drawing step for forming a second drawn step portion, and a finishing step for completing a stepped portion. In the first drawing step, a first outside curved portion is formed to the outside of a second outside curved portion with respect to an extension region of a character line, and a first parallel portion is formed to the same depth as the drawn depth of a second parallel portion. In the second drawing step, a second inside curved portion having a greater curvature than a first inside curved portion is formed.Type: GrantFiled: March 3, 2020Date of Patent: April 18, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Kenji Matsutani, Hirokatsu Akiba, Takeshi Sano, Yoshitake Omiya
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Patent number: 11292042Abstract: A two piece pulling member is used to form a branched opening with a shoulder in a side wall of a malleable pipe without requiring the pulling member to be inserted from an end of the pipe. The pulling member has a base and a top that are individually placed through the initial hole in the pipe. The base and the top are assembled into a unit inside the pipe.Type: GrantFiled: September 15, 2020Date of Patent: April 5, 2022Assignee: Confident & Competent, Inc.Inventor: Michael D. Wilson
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Patent number: 11097334Abstract: The basic invention relates, in particular, to a forging hammer, comprising an electric linear drive, having a linear rotor and a ram that is coupled to the latter for the purpose of executing forging motions, wherein the linear rotor and the ram are connected to each other through an interposed flexurally elastic decoupling structure that acts between the linear rotor and the ram, and the decoupling structure is realized and arranged to decouple the linear rotor, at least partly, from relative motions of the ram relative to the linear rotor that occur during a forging motion.Type: GrantFiled: March 29, 2016Date of Patent: August 24, 2021Assignee: LANGENSTEIN & SCHEMANN GMBHInventor: Markus Otto
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Patent number: 11065666Abstract: A burring method includes: a placement process of disposing a sheet-shaped workpiece formed with a through hole such that a punch is positioned on one sheet thickness direction side of the workpiece and a pad is positioned on the opposite side to the one sheet thickness direction side of the workpiece; and an extrusion process of forming a flange by moving the punch toward the opposite side relative to the workpiece and extruding a peripheral rim of the through hole in the workpiece with the punch in a state in which the peripheral rim of the through hole is pressed by the punch and the pad in the sheet thickness direction of the workpiece.Type: GrantFiled: January 20, 2017Date of Patent: July 20, 2021Assignee: NIPPON STEEL CORPORATIONInventor: Yasuhiro Ito
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Patent number: 11059086Abstract: A method of reducing a thickness and increasing a height of a cylindrical wall of a metal cup to form a can body comprises positioning a wall-ironing punch (40) inside the cup, moving an annular wall-ironing die (24) axially over the closed end of the cup towards the open end of the cup, but not beyond the open end of the cup, in order to iron the cylindrical wall from the closed end up to a position axially spaced from the open end and moving the wall-ironing die (24) back in an opposite direction to remove the can body from the die (24). Methods of altering a diameter of one or more regions of a can body are also disclosed.Type: GrantFiled: January 9, 2017Date of Patent: July 13, 2021Assignee: Crown Packaging Technology, Inc.Inventor: Paul Robert Dunwoody
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Patent number: 11045856Abstract: A can bodymaker comprising a ram and a redraw sleeve assembly for holding a cup or other preform article against a redraw die. The redraw sleeve assembly comprises: a redraw sleeve; a redraw carriage to which the redraw sleeve is removably coupled, the redraw carriage being driven in a reciprocating motion along an axis; and a redraw sleeve alignment mechanism. The redraw sleeve alignment mechanism comprises: a redraw sleeve module having one or more bearings defining a passage through which the redraw sleeve moves and a bearing adjustment mechanism to facilitate radial alignment of the redraw sleeve module with the redraw die. The coupling between the redraw carriage and the redraw sleeve permits variable radial offset, relative to said axis, between the two components.Type: GrantFiled: July 3, 2017Date of Patent: June 29, 2021Assignee: Crown Packaging Technology, Inc.Inventor: Bronislaw Rukat
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Patent number: 11046870Abstract: The invention relates to a joining method wherein a first surface (2) of a first adherend (1) and a second surface (8) of a second adherend (6) are bonded to one another by provision of an adhesive tape (3) having a first side (4) and a second side (7), there being disposed on the first side (4) a first activatable adhesive and on the second side (7) a second activatable adhesive, the latter being an activatable pressure-sensitive adhesive, the first side (4) of the adhesive tape (3) is contacted with the first surface (2) of the first adherend (1) to produce a preliminary assembly, the second surface (8) of the second adherend (6) is joined in a joining movement to the second side (7) of the adhesive tape (3), the joining movement having a tangential component and a perpendicular component relative to the second side (7) of the adhesive tape (3), with a ratio between tangential and perpendicular components of greater than 0.Type: GrantFiled: October 18, 2016Date of Patent: June 29, 2021Assignee: TESA SEInventors: Christian Schuh, Björn Zeysing, Klaus Keite-Telgenbüscher
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Patent number: 10799931Abstract: A formed material manufacturing method according to present invention includes the steps of forming a convex formed portion by performing at least one forming process on a surface treated metal plate, and performing ironing on the formed portion using an ironing mold after forming the formed portion. The ironing mold includes a punch that is inserted into the formed portion, and a die having a pushing hole into which the formed portion is pushed together with the punch. An inner peripheral surface of the pushing hole extends non-parallel to an outer peripheral surface of the punch, and the inner peripheral surface is provided with a clearance that corresponds to an uneven plate thickness distribution, in the pushing direction, of the formed portion prior to the ironing relative to the outer peripheral surface to ensure that an amount of ironing applied to the formed portion remains constant in the pushing direction.Type: GrantFiled: April 11, 2019Date of Patent: October 13, 2020Assignee: NIPPON STEEL NISSHIN CO., LTD.Inventors: Naofumi Nakamura, Yudai Yamamoto, Jun Kurobe
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Patent number: 10749147Abstract: A pouch forming device is provided. The pouch forming device comprises a die member including a die on which a pouch film is disposed on a top surface thereof, in which a forming part is formed, and a die holder to which the die is fixed, a stripper member that presses and fixes the pouch film disposed on the die when descending and a first driving piece to move the stripper vertically, a punch member including a punch plate comprising a punch configured to be inserted into the forming part to form an electrode assembly accommodation part in the pouch film and a second driving piece to move the punch plate vertically, and a control member that controls the first driving piece to allow the stripper to ascend when the punch is inserted into the forming part to decrease a pressing force applied to the pouch film.Type: GrantFiled: February 21, 2019Date of Patent: August 18, 2020Assignee: LG Chem, Ltd.Inventors: Gee Hwan Kim, Sang Don Lee, Min Seung Choi, Sang Uk Yeo
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Patent number: 10675669Abstract: A method for manufacturing a beverage can, a bottle or a spray can made of aluminium alloy, by means of deep drawing-ironing followed by necking and/or bending, from a non-circular blank.Type: GrantFiled: January 15, 2015Date of Patent: June 9, 2020Assignee: CONSTELLIUM NEUF-BRISACHInventor: Hervé Stoppiglia
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Patent number: 10668516Abstract: A sheet metal material is stamped into a formed shape having a side wall between a central portion and a flange portion. The central portion is held between an upper pad and a die, and the flange portion is held between an upper binder and a lower binder. A post-stamping compression force is applied along a length of the side wall of the formed shape. For example, application of the post-stamping compression force includes moving the lower binder relatively toward the upper pad, such as by delaying a return of the upper pad during a portion of a return of the lower binder. During application of the post-stamping compression force, an outward force is applied against an inner surface of the side wall to insure any bowing of the side wall is in an outward direction.Type: GrantFiled: September 1, 2016Date of Patent: June 2, 2020Assignee: FCA US LLCInventors: Dajun Zhou, Changqing Du
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Patent number: 10625324Abstract: A unitary forward mounting assembly for a bodymaker includes a unitary forward mounting body with a cradle portion, a first support arm portion and a second support arm portion. The cradle portion has a forward side, a rear side, a right side, and a left side. The first support arm portion is disposed at the cradle portion right side. The second support arm portion is disposed at the cradle portion left side.Type: GrantFiled: April 25, 2017Date of Patent: April 21, 2020Assignee: Stolle Machinery Company, LLCInventors: Ian Kenneth Scholey, Karl S. Fleischer, Alan W. Cleveland
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Patent number: 10618094Abstract: Press systems for manufacturing hot formed structural components may be provided. The systems comprise a fixed lower body (2), a mobile upper body (3) and a mechanism configured to provide upwards and downwards press progression of the mobile upper body (3) with respect to the fixed lower body (2). The system further comprises a cooling/heating tool (10) configured to cool down and/or heat a previously heated blank having locally different microstructures and mechanical properties which comprises: upper (11) and lower (12) mating dies, and the upper (11) and lower (12) dies comprising two or more die blocks adapted to operate at different temperatures corresponding to zones of the blank having locally different microstructures and mechanical properties, and a press tool (20) configured to draw the blank, wherein the press tool (20) is arranged downstream the cooling/heating tool (10). Moreover, methods for hot forming structural components are also provided.Type: GrantFiled: March 8, 2016Date of Patent: April 14, 2020Assignee: AUTOTECH ENGINEERING S.L.Inventors: Ignacio Martin Gonzalez, Manuel López Lage, Pedro Raya Zamora
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Patent number: 10589334Abstract: A can bodymaker includes a housing assembly, a drive mechanism, a ram assembly, a domer assembly, and a ram body dampening assembly. The ram assembly includes an elongated ram body. The drive mechanism is operatively coupled to the ram assembly so that the drive mechanism imparts a reciprocating motion to the ram body. The ram body dampening assembly is disposed adjacent the ram body path of travel. The ram body dampening assembly includes a housing and a dampening member. The dampening member is disposed immediately adjacent the ram body path of travel.Type: GrantFiled: January 3, 2018Date of Patent: March 17, 2020Assignee: Stolle Machinery Company, LLCInventors: Gregory H. Butcher, Aaron E. Carstens, Ian Kenneth Scholey, Daniel A. Jansen
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Patent number: 10525519Abstract: A container, such as a beverage or food can is provided, which includes a first sidewall, a second sidewall and a bottom portion extending between the first and second sidewalls. The material of the bottom portion is stretched relative to the first sidewall and the second sidewall to form a thinned preselected profile, such as a dome. The material of the container at or about the dome has a substantially uniform thickness. The container is formed from a blank of material, which has a base gauge prior to being formed. After being formed, the blank of material of the container at or about the dome has a thickness less than the base gauge. Tooling having a clamp bead, or a progressive clamp bead, for selectively forming a blank of material into a container, as well as an associated method are also disclosed.Type: GrantFiled: October 6, 2016Date of Patent: January 7, 2020Assignee: Stolle Machinery Company, LLCInventors: Aaron E. Carstens, James A. McClung, Paul L. Ripple, Gregory H. Butcher
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Patent number: 10507506Abstract: A hydraulic drawing cushion (17) for a drawing press (10) includes at least one hydraulic cylinder (21) comprising a piston rod (27) that causes a total force (G) to act on the metal sheet holding ring (20). The hydraulic cylinder (21) comprises a hydraulic work circuit (37) to generate a hydraulic work force (A) in a work direction (Z) to act on a ring part (28) to which a force can be applied on both sides. Independently, a spring force (F) acts on the piston (26). The spring force (F) is neither controlled nor adjusted, but is preset. Preferably, the spring force (F) is exclusively a function of the position or location of the piston (26) relative to the cylinder housing (25). The total force (G) acting on the piston (26) results from the addition of the vectors of the work force (A) and the spring force (F).Type: GrantFiled: February 9, 2015Date of Patent: December 17, 2019Assignee: Schuler Pressen GmbhInventors: Dieter Reisch, Michael Micklisch, Michael Richter
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Patent number: 10421113Abstract: A formed material manufacturing method according to present invention includes the steps of forming a convex formed portion by performing at least one forming process on a surface treated metal plate, and performing ironing on the formed portion using an ironing mold after forming the formed portion. The ironing mold includes a punch that is inserted into the formed portion, and a die having a pushing hole into which the formed portion is pushed together with the punch. An inner peripheral surface of the pushing hole extends non-parallel to an outer peripheral surface of the punch, and the inner peripheral surface is provided with a clearance that corresponds to an uneven plate thickness distribution, in the pushing direction, of the formed portion prior to the ironing relative to the outer peripheral surface to ensure that an amount of ironing applied to the formed portion remains constant in the pushing direction.Type: GrantFiled: October 23, 2014Date of Patent: September 24, 2019Assignee: NIPPON STEEL NISSHIN CO., LTD.Inventors: Naofumi Nakamura, Yudai Yamamoto, Jun Kurobe
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Patent number: 10252316Abstract: A die including a first support having a plurality of panels with adjacent ones of the panels defining a gap therebetween, and a second support having a plurality of panels with adjacent ones of the panels defining a gap therebetween. The first and second supports are configured to be interleaved by positioning at least one panel of each support within one of the gaps of the other support. The first and second supports are positionable in an interleaved configuration in a plurality of different positions relative to each other. The die further includes a coupling component configured to engage at least one of the supports to couple the at least one support to an underlying surface when the first and second supports are in one of the plurality of different positions.Type: GrantFiled: July 8, 2016Date of Patent: April 9, 2019Assignee: LOCHARD, INC.Inventor: Douglas William Grewe
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Patent number: 10239110Abstract: A method of manufacturing a large- or medium-sized wheel disk including using a punch or die in a first step of ironing a blank of a flat plate to a first-stage product. The first-stage product having a cylindrical rising portion with an axially non-constant thickness. The rising portion includes a thick portion located at a tip portion of the rising portion and a thickness-reduced portion which is a remaining portion of the rising portion excluding the thick portion. During the first step, only a portion of the blank corresponding to the thickness-reduced portion is ironed.Type: GrantFiled: December 10, 2013Date of Patent: March 26, 2019Assignee: Topy Kogyo Kabushiki KaishaInventors: Kikuya Itou, Koji Takeuchi, Yoshio Suzui
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Patent number: 10144050Abstract: A method of manufacturing a large- or medium-sized wheel disk including using a punch or die in a first step of ironing a blank of a flat plate to a first-stage product. The first-stage product having a cylindrical rising portion with an axially non-constant thickness. The rising portion includes a thick portion located at a tip portion of the rising portion and a thickness-reduced portion which is a remaining portion of the rising portion excluding the thick portion. During the first step, only a portion of the blank corresponding to the thickness-reduced portion is ironed.Type: GrantFiled: August 29, 2017Date of Patent: December 4, 2018Assignee: TOPY KOGYO KABUSHIKI KAISHAInventors: Kikuya Itou, Koji Takeuchi, Yoshio Suzui
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Patent number: 9827606Abstract: A stamping apparatus for stamping a blank, including a lower die defining a cavity, the lower die including a land portion surrounding the cavity; a movable upper die including a drawing punch that corresponds to the cavity; and a binder movable towards the land portion of the lower die for engaging an edge portion of the blank, wherein the land portion of the lower die includes a plurality of depressions and the movable binder includes a plurality of beads that correspond to the depressions that mate to crimp the edge portion of the blank when the movable binder engages the edge portion of the blank, each of the plurality of depressions between separated by a flat region of the land portion, and each of the plurality of depressions including a central portion that extends along the cavity and a pair of end portions that extend away from the cavity.Type: GrantFiled: December 4, 2015Date of Patent: November 28, 2017Assignee: FCA US LLCInventors: Dajun Zhou, Kaiping Li, Changqing Du, Richard J Siemen
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Patent number: 9545738Abstract: A method for painting a complex or compound curved three-dimensional surface of a portion of an article. The method comprises providing a paint film (24); providing sheet metal (26) having opposite major surfaces; laminating the paint film onto a major surface of the sheet metal to form a painted sheet metal laminate (22) comprising a first portion and a second portion; permanently deforming the first portion of the painted sheet metal laminate into a formed portion of the article having a complex or compound curved three-dimensional shape; applying an initial force for securing the second portion of the painted sheet metal laminate during an initial stage of said permanently deforming step; and applying a later force for securing the second portion of the painted sheet metal laminate during a later stage of said permanently deforming step. The later applied force is greater than the initially applied force.Type: GrantFiled: August 15, 2012Date of Patent: January 17, 2017Assignees: 3M INNOVATIVE PROPERTIES COMPANY, MCMASTER UNIVERSITYInventors: Kent E. Nielsen, Mukesh K. Jain, Mohamed Elnagmi, Moisei Bruhis
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Patent number: 9545655Abstract: A method and apparatus are disclosed which are suitable for use in the manufacture of two-piece metal containers. In particular, the method and apparatus disclose a way of making cups from metal sheet using a combination of stretching and (re-)drawing operations. The resulting cups have the advantage of reducing the thickness of the base of the cup relative to the ingoing gauge of material.Type: GrantFiled: February 4, 2011Date of Patent: January 17, 2017Assignee: Crown Packaging Technology, Inc.Inventors: Jonathan Riley, Alain Presset, Stuart Monro, Keith Vincent
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Patent number: 9533339Abstract: A method of producing a shaped aluminum alloy panel, preferably for aerospace or automotive applications, from 5000-series alloy sheet. The method includes: providing a sheet made of 5000-series alloy having a thickness of about 0.05 to 10 mm and a length in the longest dimension of at least 800 mm; and stretch forming the sheet at a forming temperature between ?100° C. and ?25° C., to obtain a shaped aluminum alloy panel. A shaped article formed by the above method is also provided.Type: GrantFiled: October 28, 2011Date of Patent: January 3, 2017Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Arjen Kamp, Sabine Maria Spangel
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Patent number: 9533338Abstract: A hydrostatic/hydrodynamic fluid bearing assembly for a can bodymaker is provided. The hydrostatic/hydrodynamic fluid bearing assembly is separate from the ram body. The outboard bearing assembly includes a carriage assembly and a number of elongated journals. The carriage assembly includes a ram coupling, a crank coupling, and body defining a number of journal passages. The ram body is coupled to a ram coupling. The crank coupling is structured to be coupled to a crank arm. Each journal extends through a carriage assembly body journal passage. In this configuration, the ram body may form a can body in a traditional manner, but fluid bearing assembly fluid is not applied to the ram body. Instead the fluid bearing assembly fluid is applied to the journals.Type: GrantFiled: August 28, 2014Date of Patent: January 3, 2017Assignee: Stolle Machinery Company, LLCInventors: Gregory H. Butcher, Aaron E. Carstens, Kenneth E. Carper, Russell Bauer
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Patent number: 9464393Abstract: A two stage snow thrower comprises an auger, and a snow discharge housing. The snow discharge housing comprises a one piece deep drawn auger housing.Type: GrantFiled: June 3, 2013Date of Patent: October 11, 2016Assignee: Briggs & Stratton CorporationInventors: James W. Mast, Samuel J. Gerritts, Daniel L. Steinike, Joseph D. Folk, Mark R. Starszak, James N. Jensen, Aaron E. Breitmeyer
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Patent number: 9440276Abstract: A shell muffler for an internal combustion engine that is formed of a first shell and at least one second shell, which shells are connected at their respective edge regions BS so as to form the shell muffler, each edge region BS having a box-like inner contour KSi, which has four corner regions (E1)-(E4) and a width (B) and a length (L), and an outer contour KSa, and each shell being produced from a shell blank R, which is formed by deforming a sheet metal strip using a deep drawing tool having the shape of the shell, the blank R, after deforming, having an edge region BR with an outer contour KR, said edge region being removed at least partially after the blank R has been cut to size so as to form the outer contour KSa of the edge region BS of the shell.Type: GrantFiled: May 17, 2011Date of Patent: September 13, 2016Assignee: Tenneco GmbHInventor: Klaus Schröer
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Patent number: 9364883Abstract: This method is for producing a compact (fuel-cell separator) having a projection by pressing a plate by a die and a punch. A tip end surface of the punch presses the plate to form an overhang, and then a sidewall of the overhang is sandwiched between an inclined surface of the die and an inclined surface of the punch, and in this state the sidewall is rolled, thereby forming the projection.Type: GrantFiled: August 15, 2011Date of Patent: June 14, 2016Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHAInventors: Takuma Watanabe, Kohei Ushida, Shirou Fujimura
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Patent number: 9333549Abstract: A prediction equation “R0/t?(2R/t+(2R/t+1)?f)/2(1?(1+2R/t)?f)” is derived which predicts that bendability-dominated fracture will not occur when the critical surface strain ?critical is not exceeded by a strain on the metal sheet surface causing the occurrence of ductility-dominated fracture that is obtained from the minimum curvature radius R0 of a press-forming mold and the critical strain ?f in a plane strain region in a forming limit diagram. The minimum curvature radius R0 of a mold required to prevent the occurrence of bendability-dominated fracture is estimated, and the mold is designed with a curvature radius that is not less than the curvature radius R0.Type: GrantFiled: December 18, 2012Date of Patent: May 10, 2016Assignee: JFE STEEL CORPORATIONInventors: Yusuke Fujii, Toyohisa Shinmiya, Yuji Yamasaki, Kazuhiko Higai
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Patent number: 9327327Abstract: A method of manufacturing a pipe with different diameters along a longitudinal direction that has a small diameter portion, a large diameter portion, and a diameter-changing portion provided between the small diameter portion and the large diameter portion and is formed by press forming a blank made of a metal sheet includes press forming the blank with a U-shape forming die into a U-shaped formed part and press forming the U-shaped formed part with an O-shape forming die set into a circular cross-section formed part. A length of a vertical wall of the U-shape forming die is longer than a length of a vertical wall portion of the U-shaped formed part.Type: GrantFiled: May 24, 2013Date of Patent: May 3, 2016Assignee: JFE Steel CorporationInventors: Toyohisa Shinmiya, Kazuhiko Higai, Yuji Yamasaki, Katsuhiro Ochi
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Patent number: 9328824Abstract: A cylinder member of an automatic transmission that includes an outer peripheral introducing portion having a shape that is able to be formed by ironing without forming and trimming of a flange portion which was conventionally required for forming an outer peripheral introducing portion. Therefore, steps required for forming the flange portion are omitted, and the number of steps for manufacturing the cylinder member is reduced. Without using a large-scale press machine such as a progressive press and a transfer press, the cylinder member is manufactured by a smaller-sized press machine, thereby reducing equipment investment required for manufacturing the cylinder member.Type: GrantFiled: February 14, 2013Date of Patent: May 3, 2016Assignee: AISIN AW CO., LTD.Inventors: Masayuki Maki, Takaaki Kawashima
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Patent number: 9272320Abstract: The present invention relates to a punch for manufacturing of metal beverage cans of a cemented carbide comprising a hard phase comprising WC and a binder phase the cemented carbide composition comprises, in wt-%, from 50 to less than 70 WC, from 15 to 30 TiC, and from 12 to 20 Co+Ni.Type: GrantFiled: October 5, 2011Date of Patent: March 1, 2016Assignee: SANDVIK INTELLECTUAL PROPERTY ABInventors: Michael Carpenter, Jane Smith
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Patent number: 9242287Abstract: The invention relates to a hot forming tool for hot forming a metal workpiece, having at least two dies which may be moved relative to one another for forming the workpiece, and having a cooling device by means of which the workpiece may be cooled in the hot forming tool from a first, higher temperature to a second, lower temperature. To improve the hot forming tool, it is provided that the hot forming tool is equipped with a separating device by means of which a separating operation may be carried out on a workpiece present in the hot forming tool. The invention further relates to a method for hot forming.Type: GrantFiled: October 8, 2013Date of Patent: January 26, 2016Assignee: Magna Automotive Services GmbHInventor: Xiangfan Fang
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Patent number: 9216448Abstract: The invention relates to a drawing press (10) having a first ram (17) and a second ram (18). The first ram (17) is moved in a working direction (A) by an electromotive first ram drive (25) and the second ram (18) by an electromotive second ram drive. The drawing press (10) also has a coupling means (35) which can be switched between an uncoupling state and a coupling state. In the uncoupling state, the two rams (17), (18) can move independently of one another in the working direction (A). In the coupling state, the coupling means (35) ensures that a relative movement between the two rams (17, 18) is prevented. The drawing press (10) can therefore be operated as a single-acting or double -acting press.Type: GrantFiled: March 16, 2012Date of Patent: December 22, 2015Assignee: Schuler Pressen GMBHInventors: Martin Schmeink, Thomas Menzel
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Patent number: 9192976Abstract: An apparatus for forming a container body from a metal blank has a ram, a blank holder, an annular die, a die holder, an insert and a plurality of ironing rings. The ram is centered about a longitudinal axis. The blank holder has an aperture through which the ram passes. The annular die is substantially axially aligned with the ram and adapted to allow the ram to pass therethrough. The die holder has a recessed portion adapted for receiving the annular die therein. The recessed portion has an annular, arcuate concave surface. The insert is located within the recess between the annular, arcuate concave surface and the annular die. The insert has a surface for supporting the annular die thereon opposite an annular, arcuate, convex surface in operative engagement with the annular, arcuate concave surface and swivelable thereon. The ironing rings are substantially axially aligned with the ram.Type: GrantFiled: January 10, 2013Date of Patent: November 24, 2015Assignee: Rexam Beverage Can CompanyInventors: Joseph S. Yannone, Leo Hayden, Peter C. Young
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Patent number: 9085027Abstract: A method of manufacturing a tubular member having a non-constant thickness by ironing at least a portion of the tubular material. The ironing apparatus can have a punch and a die, and the die can have a convex and concave side surface opposing the punch. The method can include bending an axial end portion of the tubular material to form a bent portion. The tubular material can then axially engage the die at the bent portion, and then the punch can be moved relative to the die to iron at least a portion of the tubular material.Type: GrantFiled: May 16, 2011Date of Patent: July 21, 2015Assignee: Topy Kogyo Kabushiki KaishaInventors: Kishiro Abe, Takamitsu Takano, Koji Takeuchi, Katsuki Kato, Takayuki Nonaka, Satoru Miyashita, Tsuneo Watanabe, Kenji Taguchi, Akira Nakamura, Yuji Iwakura
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Publication number: 20150117943Abstract: In a method for working a functional part, which extends in a longitudinal direction and has a lateral surface that surrounds a longitudinal central axis of the functional part running in the longitudinal direction and has an end face bounding the functional part at a free end in the axial direction, a punch that can be moved in the longitudinal direction of the functional part is pressed against the end face of the functional part, while the functional part is initially located in a cavity of a tool, at least over a partial portion of its longitudinal extent that adjoins its free end, which cavity is bounded in the radial direction with respect to the longitudinal central axis by a wall surface surrounding the lateral surface and lying at least partially against the lateral surface, and furthermore the tool, is pulled off from the functional part over the free end of the functional part over a pulling-off travel, while the punch remains pressed against the end face of the functional part, at least over a parType: ApplicationFiled: April 3, 2012Publication date: April 30, 2015Applicant: THYSSENKRUPP PRESTA AKTIENGESELLSCHAFTInventors: Thomas Keppler-Ott, Helmut Kirmsze