Abstract: In a can forming machine a system that determines the position of a reciprocating ram and allows for the domer to be repositioned automatically is provided. The system includes a punch position sensor assembly, a control system, and a domer positioning assembly. The punch position sensor assembly is positioned about the ram, preferably at the domer side of the last die. At this location, the punch position sensor assembly can determine the position of the ram as it enters the dieback during the return stroke. The control system receives data from the punch position sensor assembly and, if the ram is not substantially, concentrically aligned with the die pack on the return stroke, sends a signal to the domer positioning assembly to reposition the domer. This process may be repeated until the ram travels along a path substantially aligned with the die pack on the return stroke.

Abstract: Disclosed is a method—for producing an engine valve (V) filled with metallic sodium (Na) within by means of: forming a stem section (S), which has a hollow section (H), at an intended size by successively drawing the stem section (S) using dies (D1, D2, Dx, Dx+1, Dn) in a manner so as to causing the size of the outer diameter and the inner diameter of the stem section (S) to contact in a stepwise fashion; and inserting metallic sodium (Na) into the hollow section (H) of the stem section (S)—wherein after drawing the stem section (S) until the inner diameter of the hollow section (H) of the stem section (S) has become a prescribed size (steps S11-S15) and then inserting the block-shaped solid metallic sodium (Na) into the hollow section (H) of the stem section (S) (step S16), the stem section (S) is further drawn (steps S17 and S18).

Abstract: A shell type outer ring 2 of a shell type needle roller bearing 1 is formed by a pressing combined with an ironing step, and the lubricating conditions in this ironing step on the outer-diameter ironed surface, which becomes the outer-diameter surface of the outer ring 2, are in a substantially fluid lubricating state so as to restrict the circumferential surface roughness of the inner-diameter surface, the inner-diameter roundness, and the amount of uneven thickness of the tubular portion to predetermined value ranges, thereby prolonging the life of the shell type needle roller bearing and lowering the acoustic level during use.

Abstract: The invention refers to a method and a press tool for manufacturing a separating disk adapted to be included in a disk package of a centrifuge rotor of a centrifugal separator. The separating disk extends around an axis of rotation and has a tapering shape with an inner surface and an outer surface along the axis of rotation. A blank of a material is provided. A central opening is made in the blank. The blank is positioned in a charging position by means of a projecting central portion. The blank is pressed against the first tool part having a shape corresponding to the tapering shape of the separating disk.

Abstract: A method and apparatus are disclosed which are suitable for use in the manufacture of two-piece metal containers. In particular, a press is disclosed which makes cup sections from metal sheet using a combination of drawing and stretching operations. The cups resulting from the press have the advantage of having a base thickness that is thinner relative to the ingoing gauge of the metal sheet.

Abstract: A method of drawing and ironing a resin film laminated metal sheet for forming a can body having a bottom portion, a can wall portion and a flange-forming portion by drawing the resin film laminated metal sheet obtained by laminating at least one surface of a metal sheet with an organic resin film, followed by ironing by using a punch and a plurality of dies neighboring each other. The can wall is effectively prevented from being broken by a decrease in the thickness of the can wall, and drawn and ironed cans are efficiently formed having a thickness which is decreased as designed.

Abstract: A method for forming at least one rib and a step shoulder bottom of a can body in a single drawing operation from a redrawn cup or preform which has a closed end with an inwardly tapering annular periphery that includes sufficient material to enable formation of the step shoulder bottom without having the at least one rib drawn into the step shoulder bottom.

Abstract: A method and apparatus are disclosed which are suitable for use in the manufacture of two-piece metal containers. In particular, the method and apparatus disclose a way of making cups from metal sheet using a combination of stretching and (re-)drawing operations. The resulting cups have the advantage of reducing the thickness of the base of the cup relative to the ingoing gauge of material.

Abstract: A device and method for manufacturing in one working stroke in one working direction (A) a can body with cylindrical wall and a neck section of lower diameter. The device has a drivable drawing ring used for deep-drawing of a cup from a round, disk-like blank in a first phase of the working stroke. The cup is drawn with an ironing mandrel into an ironing channel and formed into an ironed workpiece. Finally, a stretch-forming mandrel is moved out of a guide recess of the ironing mandrel and forms the neck section in a stretch-drawing phase, in conjunction with a forming depression of a domer.

Abstract: A method for making a flashlight housing comprises providing a blank of an electrically conductive material, impact extruding the blank of electrically conductive material to form an elongated hollow member that has an internal cavity open at a first end and that has a reduced inner diameter portion proximate a second end thereof, and coating the elongated hollow member with a coating material. The flashlight housing may have a tail cap, and may have O-rings for sealing at the rearward end of the tail cap, at the forward end of the housing, and at the interface between the housing and the tail cap.

Abstract: A movable die is provided to be displaceable in an upper die. When the upper die is moved downward to press a steel plate together with a lower die, only the movable die first abuts on the steel plate to carry out forming together with the lower die. Then, the upper die is further moved downward to form a part which has not been formed by the movable die.

Abstract: First shaped item with shaft part is produced by forward extrusion forming of work, and further, upset forming thereof is carried out to thereby obtain second shaped item with large-diameter part. Subsequently, backward extrusion forming of the second shaped item is carried out to thereby obtain third shaped item having not only cup part provided with ball rolling grooves but also circular diameter expansion portion provided at the mouth area of the inside wall of the cup part along the circumferential direction in such a fashion that the diameter is gradually expanded from the bottom side toward the opening side. Outer ring member for constant-velocity joint is obtained by further subjecting the third shaped item to low-temperature annealing treatment, shot blast treatment and lubricating chemical coating treatment, and thereafter to ironing forming.

Abstract: A unique tubular work piece is disclosed along with a novel method and apparatus for manufacturing tubular work pieces from sheet metal stock lighter and stronger structures with less waste and less cost than prior methods.

Abstract: A method for forming at least one rib and a step shoulder bottom of a can body in a single drawing operation from a redrawn cup or preform which has a closed end with an inwardly tapering annular periphery that includes sufficient material to enable formation of the step shoulder bottom without having the at least one rib drawn into the step shoulder bottom.

Abstract: For the manufacture of can bodies as they are needed for the manufacture of aerosol cans or beverage cans, a special tool 2 is provided which combines the manufacture of the cup as well as the transformation of the cup into a can body into a single tool 3. The process is based on preferably round metal sheets which are first drawn in a first draw-stretching step of the tool 2 into cups and then are draw-stretched in a second draw-stretch process, the further draw- and slide-down-stretch to form can bodies. The drawing arrangements are the same in both operating steps. The tools required therefore are simple sturdy tools providing for a simple sturdy manufacturing process.

Abstract: A method of drawn and ironed processing of a resin coated metal sheet, in which in the drawn and ironed processing of resin coated metal sheet, there can be obtained a can body of satisfactorily small wall thickness and at an opening edge part of the can body, the coating resin is free from any defect; and a resin coating drawn and ironed processed can produced thereby. There is provided a method of drawn and ironed processing of a resin coated metal sheet, comprising performing drawn and ironed processing of a resin coated metal sheet composed of a metal sheet having at least one major surface thereof coated with an organic resin with the use of a punch and a die into a can body, characterized in that ironing is conducted with the use of a punch having a small-diameter portion at its rear end so that the ratio of ironing at an opening edge part of the can body after shaping falls within the range of 0 to 15%.

Abstract: A method and apparatus for forming cup-shaped members used in conjunction with a single-acting or a double-acting press having an outer punch assembly, an inner punch assembly and a base. A draw pad and a cutting edge are carried on the outer punch assembly, a draw horn is carried on the inner punch assembly and a blank and draw die is carried on the base. The draw pad and the draw horn oppose the blank and draw die such that the draw pad clampingly engages the blank and draw die in order to exert a clamping pressure on the pressure piston system having first and second pistons vertically stacked with respect to one another. The pressure piston system includes a damping member located within the pressure piston system for continuously increasing the clamping pressure during advancement of the outer punch assembly toward the base of the press.

Abstract: A method comprising: a) providing sheet or format metal; b) swaging said metal by means of a swaging lubricant, so as to form a swaged blank; c) degreasing said swaged blank, so as to typically remove the remains of the swaging lubricant, to form a degreased blank capable of being lacquer coated; d) lacquer coating said degreased blank, said resulting lacquer coated blank being then optionally decorated; e) an optional finishing step. The method is characterized in that during the degreasing at step c), said swaged blank is subjected to an energetic radiation emission treatment of selected intensity and duration to eliminate or decompose said remains of lubricant, said treatment being wholly carried out at a metal temperature less than 150 degree C., and for a duration typically less than 1 second, so as to obtain, following said treatment, a surface tension not less than 34 dynes/cm.

Abstract: An assembly for can manufacture includes a toolpack having coolant dies (3,4,5,6) adjacent and either side of ironing dies (1,2) so that coolant may be circulated around cavities in the coolant dies so as to cool the ironing die inserts (12). Generally, the toolpack is used in conjunction with a ram (20), coolant tube assembly (30) and ram guidance assembly (60) which together ensure that the ram is cooled along its entire length, up to and including the punch nose (21).

Abstract: The present invention provides a rocker arm manufacturing method capable of improving the durability and excellent in productivity. In the method according to the present invention, an intermediate product 13 having both side walls 20 extended in a predetermined direction and arranged in parallel with each other and one end side connection wall 30 connecting lower ends of a longitudinal one end of both the side walls is obtained. Next, both side walls 20 formed at the one end of the intermediate product 13 are inwardly bent. Thereafter, ironing dies 60 are pressed down against outer surfaces of both the inclined side walls 20 from an upper side to a lower side to execute ironing of outer surface portions of both the side walls 20 to downwardly plastically fluidize the constituent material of both the side walls 20 to thereby form valve stem guide walls 35 at both sides of the one end side connection wall 30 in a downwardly protruded manner.

Abstract: A beverage container having a double-walled construction is provided. The container includes an inner wall with an inner bottom wall for containing a beverage, an outer wall which extends about the inner wall, and an outer bottom wall which extends under the inner bottom wall. A thermal break extends uninterrupted between the outer surface of the inner wall and the inner surface of the outer wall and the inner bottom and outer bottom walls. The container includes a top having an upper rim which joins the periphery of the top, the inner wall, and the outer wall.

Abstract: The escalator step (1) or the travelator plate comprises a step skeleton (2) or a plate skeleton which carries at least one tread element (22). A first cheek (3), a central cheek (4), a second cheek (5), a carrier (6), a bridge (7) and a bracket (8) form the step skeleton (2). For each cheek (3, 4, 5), a sheet metal blank is stamped from a sheet metal strip and is subsequently formed into the cheek by means of deep drawing processes. The carrier (6), bridge (7) and bracket (8) connect the cheeks (3, 4, 5), wherein the components are welded by means of spot welding processes. The carrier (6), bridge (7) and bracket (8) are produced endlessly from sheet metal coil by means of a rolling deformation process and are cut to length depending on the step width.

Abstract: An elevated temperature forming system in which a sheet metal workpiece is provided in a first stage position of a multi-stage pre-heater, is heated to a first stage temperature lower than a desired pre-heat temperature, is moved to a final stage position where it is heated to a desired final stage temperature, is transferred to a forming press, and is formed by the forming press. The preheater includes upper and lower platens that transfer heat into workpieces disposed between the platens. A shim spaces the upper platen from the lower platen by a distance greater than a thickness of the workpieces to be heated by the platens and less than a distance at which the upper platen would require an undesirably high input of energy to effectively heat the workpiece without being pressed into contact with the workpiece.

Abstract: A movable die is provided to be displaceable in an upper die. When the upper die is moved downward to press a steel plate together with a lower die, only the movable die first abuts on the steel plate to carry out forming together with the lower die. Then, the upper die is further moved downward to form a part which has not been formed by the movable die.

Abstract: A metal can blank having a shape surrounded by n external tangents, n partial arcs or partial lines, and 2n linear or arc-shaped connect lines is used to produce a metal can. Each external tangent is a line shorter than one side of a regular n-gon circumscribed about a circle, with the midpoint being a point of contact between each of the n sides of the regular n-gon and the circle. Each partial arc is a part of the circle positioned between the adjacent external tangents in the circumferential direction of the circle. Each partial line is a line connecting both ends of the partial arc. Each connect line is a line connecting one end of the external tangent with the most adjacent end of the partial arc or partial line. The material yields, productivity, etc. of such metal cans are significantly improved, and high quality metal cans can be obtained.

Abstract: A method for forming a cup-shaped member, including a first pressing step of pressing a plate into a first cup-shaped intermediate molded body, and a second pressing step of pressing the first cup-shaped intermediate molded body into a second cup-shaped intermediate molded body having at least one annular bearing surface that extends perpendicular to an axial direction of the second cup-shaped intermediate molded body and are disposed on a radial-inward projection having an increased wall thickness. During the second pressing step, an outer circumferential periphery of the first cup-shaped intermediate molded body is ironed to facilitate plastic flow radially inwardly directed from the inner circumferential periphery thereof by restraining plastic flow directed toward an open end periphery and a bottom thereof.

Abstract: A forging machine includes a support having two sidewalls, and two track plates attached respectively to the sidewalls. A slide body of a die assembly is mounted slidably inside the support between the sidewalls. Two first rolling devices are respectively mounted on the track plates near the front of the support to contact the slide body. Two second rolling devices are mounted respectively on the sidewalls above the track plates and near the rear of the support to contact the slide body. Due to the first and second rolling devices contacting the slide body near the front and rear of the support, the slide body can slide stably in the support without positional deviation.

Abstract: We manufacture a two-piece can by the method using a laminated steel sheet as the base material, having the steps of: drawing a cylindrical blank for several times to form a can body in a shape of cylinder integrated with bottom; forming a tapered part extending outward from the can body in the radial direction thereof at the tip of the opening of the can body; applying diametral reduction to the tapered part to the diameter of the can body; and applying diametral reduction to the opening side of the can body to a diameter smaller than the diameter of the can body, while satisfying the formulae (1) and (2) 1.5?h/(R?r)??(1) d/R?0.25??(2) where h is the height from the can bottom to the tip of the opening, R is the circular blank positional radius, r is the radius of the can bottom, and d is the radius of the tip of the opening.

Abstract: The present invention aims at providing a drawing method of work piece in non-circular cylindrical shape capable of eliminating swollen part, without causing any creases or depression on the formed face, by performing drawing to the swollen part produced in a region near the minor axis of the work piece in non-circular cylindrical shape.

Abstract: A method and a device for determining a quality of a metallic surface of a metallic substrate, for example a steel or steel alloy substrate, are provided. The device includes a mould, a sheet holder and a die, with which the metallic substrate is formed to produce a drawn test surface. The method and device are used to test the quality of the metallic surface of a metallic coating with a view to a later utilization, especially with a view to a later forming, wherein the metallic substrate is formed at least in-an area of a test surface, wherein a main and an additional shape change of the metallic substrate in the area of the test surface assume predetermined values that are related to the later utilization of the metallic substrate, and wherein the quality of the metallic surface is tested on the test surface after forming.

Abstract: In a bottle-shaped can manufacturing method and a bottle-shaped can, a necking process is performed on an opening portion of a cylindrical workpiece with a bottom several times to form a body, a shoulder, and a portion for forming a neck that is continuously connected to an upper end of the shoulder in the axial direction of the bottle-shaped can and extends upward, and a first convex is formed in at least one of a connection portion between the shoulder and the portion for forming the neck and a connection portion between the shoulder and the body. Then, the shoulder is pressed to the inside of the body while the first convex is recessed inward in the radial direction, thereby forming grooves in the shoulder.

Abstract: A method of drawing and ironing a resin film laminated metal sheet for forming a can body having a bottom portion, a can wall portion and a flange-forming portion by drawing the resin film laminated metal sheet obtained by laminating at least one surface of a metal sheet with an organic resin film, followed by ironing by using a punch and a plurality of dies neighboring each other. The can wall is effectively prevented from being broken by a decrease in the thickness of the can wall, and drawn and ironed cans are efficiently formed having a thickness which is decreased as designed.

Abstract: An easy open end for a container includes an end panel having a score defined therein that defines a removable end panel portion. The score is preferably notched to define a bottom edge having a continuous V-shaped recess. A first double fold is defined adjacent to and positioned radially inward from the score that defines beneath the score a first outwardly projecting extending cut protection bead. A second double fold is defined adjacent to and positioned radially outward from the score that defines beneath the score a second inwardly projecting cut protection bead. The end panel is elastically deformed in an area near the score so as to define a concave depression about the score, which provides enhanced cut protection.

Abstract: A press forming method includes the following steps: (a) approaching an upper die to a lower die to form a space having a shape corresponding to at least one of concave and convex, the upper die having at least one of convex and concave, the lower die having at least one of concave and convex corresponding to at least one of convex and concave of the upper die; (b) forcing a workpiece disposed between the upper and lower dies, into the space so as to form at least one of preliminary concave and convex in the workpiece; (c) striking the upper die against the lower die so as to form at least one of concave and convex in the workpiece.

Abstract: There is disclosed a cemented carbide tool containing tungsten carbide, titanium carbide, nickel and cobalt, molybdenum and chromium. The composition of the materials provides a good resistance to corrosion as well as high hardness and wear resistance. These properties are particularly interesting for the manufacture of tools for coldforming operations. Cold forming tools made with these materials have steady performance over a long period of time.

Abstract: A draw forming method for drawing a blank material (15). In this method, a restraint region (98) that is an outer peripheral section (21) of the blank material is held by a first holder means (22), and then a tension region (97) inside the outer peripheral section is displaced upward by a second holder means (23) relative to the restraint region. The displacement applies tensile force to a drawing region (96) that is the central section of the blank material.

Abstract: A method for manufacturing a one piece turnbuckle comprises steps of preparing a board of metal; deep drawing the board to form two protrusions and shaping the board into a form which has two opposite ends, the opposite end are defined by the protrusions; deep drawing the board to reduce its thickness and to form a recess; punching the recess off so as to form a through opening; boring a hole through each of the protrusions; and tapping each hole to form a threaded section.

Abstract: An exemplary apparatus capable of picking and placing a workpiece into a container includes a suction device and a hollow body. The suction device is configured for providing a suction force for picking up the workpiece. The hollow body has a picking portion configured for picking and placing the workpiece into the container under the suction force, wherein a plurality of air slots are defined in an outer wall of the hollow body, the air slots are configured for providing an air passage between an interior of the container and an exterior thereof so as to facilitate movement of the hollow body into and out of the container, whereby the workpiece can be steadily placed in the container.

Abstract: A method and a device for manufacturing a synthetic resin coated metal can body capable of drawing and ironing the synthetic resin coated metal can body with a large processing quantity without causing can body breakage. First and second ironings are conducted to the side wall of a redrawn can (20) formed by drawing a thermoplastic resin-coated aluminum sheet (1) on both surfaces by a first ironing die (14) and a second ironing die (15) in that order according to the pressing-in of a punch (11) with such processing quantities that sheet thickness reduction ratios from an original sheet thickness come within the rages of 35 to 55% and 60 to 75% respectively for manufacturing a metal can body.

Abstract: An apparatus for producing a battery case which has a tubular shape with a closed end and which houses an electricity-generating element, the apparatus including: a die assembly including a blanking die, a drawing die, a redrawing die and an ironing die which have respective die holes having mutually different sizes and which are immovably and coaxially arranged in series in the order of the sizes of the die holes; a first punch, a second punch and a third punch which are disposed coaxially with respect to the die assembly such that the first through third punches can be inserted into the corresponding die holes of the respective dies; and a moving mechanism which permits the first through third punches to be inserted into the corresponding die holes.

Abstract: In forming a can body by processing a cup-shaped in-process material with a punch and a die, the die is not heated when the forming process is not carried out, and the die is heated when the forming process is carried out. Therefore, the temperature of the die is adjusted in accordance with the temperature rise of the punch result from the forming process, a clearance between the punch and the die can be maintained, misalignment of the punch and the die can be prevented, and slip and elongation becomes preferable. Therefore, nonuniformity in the wall thickness, breakage of the can body, and breakage of a flange can be suppressed.

Abstract: A tool pack assembly for use in the manufacture of two piece metal can bodies. The tool pack assembly of the present invention is constructed and arranged for use in a body maker assembly to form parts of metal cans. The tool pack assembly of the invention includes an improved die module structure. The improved die module includes compressible dampening structures to thereby float a die element to center and align the metal body with the die element.

Abstract: A method for impressing holographic images or holograms in the surface of metal objects such as aluminum cans, sheet metal or metal foil. The surfaces of metal shims and print rolls bearing holograms are hardened as by coating them with thin amorphous diamond coatings or diamond like coatings so the holograms can be embossed into many thousands of metal objects with clarity and consistency.

Abstract: A metal forming press has an oscillating beam driven at its center by a connecting rod connected to a throw on a crankshaft. The upper end of the beam is pivoted to a link which drives a ram. The lower end of the beam pivots about a rotating eccentric shaft having an eccentric lobe. As the beam oscillates, these eccentricities cause the lower pivot to move toward and away from the ram so that the arc of the upper pivot approximates a straight line.

Abstract: A method and apparatus for aligning opposed telescopically engageable cut ring and blank and draw die when mounted in a can body forming press to form non-round disc-shaped blanks which are subsequently formed into container bodies. A pair of opposed precision formed notches are formed in the peripheries of the spaced press components and a precision formed key is inserted into the notches. The key is then slidably removed from the notches. The notches are precisely located with respect to each other and to major and minor axes of the press components so that said major and minor axes align with each other when the key is seated in the notches.

Abstract: A system for forming a cup used in forming an elongated container including a draw-redraw station including a movable platen carrying a punch shell; a punch core riser, a punch core mounted on the punch core riser; and a first, fluidly actuated pressure sleeve; and a fixed base carrying a pressure pad; a die core ring; and a die core; the punch shell being movable toward the die core ring to wipe the blank over the die core ring to form an inverted cup; the punch core being movable toward the die core to reverse draw the inverted cup and form the cup; and the die core ring engaging the material against the punch core during the reverse draw to control metal thickness; and a cooling assembly including a chiller, a coolant passage formed in the punch core and fluidly connected to the chiller.

Abstract: To make a peripheral lip region to be formed with chamfered portions by the use of a plastic working technique, to enable the use of a cup forming punch of a simplified shape so that a mold used therewith can be easily assembled and the punch when worn down can easily be repaired, a method of making an outer race of a constant velocity universal joint of a tripod type includes an upsetting step during which not only are outer peripheral shapes of a small diameter portion (W3a) and a large diameter portion (W3b) defined, but a recess (Wb) having a tapered peripheral wall face (Wba), which eventually defines general shapes of the chamfered portions (10) of the outer race (1), is formed in an end face of the large diameter portion (W3b). During a cup forming step, the tapered peripheral wall face (Wba) defined during the upsetting step is rearwardly pushed while its shape is maintained.

Abstract: To manufacture a cylindrical member, such as the nozzle body of a fuel injector, in which a fluid passage is formed at high productivity and to improve the reliability. A cylindrical member, such as the nozzle body of a fuel injector, in which a fluid passage is formed is manufactured by drawing martenstic stainless steel. In addition, during the drawing process of martenstic stainless steel, an intermediate product is annealed and lug is removed after another drawing process, and then is subjected to drawing again to obtain a product.

Abstract: Process for the wall ironing of a product in sheet form, which is formed from a metal sheet coated on at least one side with a layer of plastic, the wall-ironing tool comprising a forming surface which the product with a plastic coating layer moves along during the wall ironing, and the forming surface being at an entry angle with respect to the direction of movement of the product, whereby the entry angle varies over the length of the forming surface, in the direction of movement of the product past the forming surface, this entry being smaller in a starting zone of the forming surface than in the subsequent zone thereof.

Abstract: A drive for use in the manufacture of cans comprises a hydraulically powered guide pod to which a can bodymaker is attached. The guide pod slides along a guide rod which is fixed in the bodymaker. Forward and rear hydraulic chambers are defined between the pod and the guide rod by means of bushings and a seal. Passage of fluid through ports to and from the chambers causes the pod and bodymaker to move forwards and backwards. The length of the stroke can be set by the distance between the ports. A rotary valve is used to control the timing of the drive and control flow of hydraulic fluid, which is typically obtained from the bodymaker coolant supply.