Abstract: The invention relates to an Integrated Valve Sleeve for a spool and sleeve valve and solenoid housing for accepting a solenoid assembly. The apparatus is integrated insofar as it is fashioned from one piece of malleable material through a cold-forging process, thus avoiding the structural weakness endowed in similar assemblies formed through welding processes and the like.

Abstract: In a multi-station forging machine having a stationary die breast and a reciprocating slide moveable in a direction towards and away from the die breast, the slide carrying a tool holder at a workstation, a tool case moveable back and forth on the tool holder in the direction of slide movement, tool segments carried in the tool case and moveable between open and closed positions, a pivotal lever carried on the slide having one portion engaging a rearwardly facing surface adjacent a rear of the tool case, a pivot surface around which said lever pivots, and another portion on a part of the lever extending from the pivot surface remote from the one portion, a high force spring mounted on the die breast, the spring being arranged to apply a high biasing force to said other lever portion when the slide is near or at front dead center, the lever transferring said biasing force to said tool case to bias said tool case forwardly.

Abstract: A machine, method and tooling to precision cold-form roller blanks for anti-friction bearings. The machine is a multistage progressive former using floating die cavities to enable simultaneous shaping of the ends of the roller with high accuracy and without flash. The tools and staged forming create an improved roller with an advantageous grain pattern and devoid of structural defects previously attributable to the presence of sheared end face material in the radiused corners of the blank and flash at its mid-section.

Abstract: A machine, method and tooling to precision cold-form roller blanks for anti-friction bearings. The machine is a multistage progressive former using floating die cavities to enable simultaneous shaping of the ends of the roller with high accuracy and without flash. The tools and staged forming create an improved roller with an advantageous grain pattern and devoid of structural defects previously attributable to the presence of sheared end face material in the radiused corners of the blank and flash at its mid-section.

Abstract: A method of fabricating an annular component part is disclosed wherein press forming is carried out to prepare an annular body having a cylindrical wall, having a root portion and a distal end, and an annular flange portion. The fabricating method comprises expanding an inner circumferential periphery of the cylindrical wall to an inner diameter corresponding to an inner diametric concave portion formed on the inner circumferential periphery and squeezing the cylindrical wall in a tapered profile such that the inner diameter of the cylindrical wall gradually decreases. During inner diametric expanding operation, an annular shoulder is formed on the inner circumferential periphery of the cylindrical wall and plays a role as an undercut of the annular component.

Abstract: A machine, method and tooling to precision cold-form roller blanks for anti-friction bearings. The machine is a multistage progressive former using floating die cavities to enable simultaneous shaping of the ends of the roller with high accuracy and without flash. The tools and staged forming create an improved roller with an advantageous grain pattern and devoid of structural defects previously attributable to the presence of sheared end face material in the radiused corners of the blank and flash at its mid-section.

Abstract: The invention relates to a method and an apparatus for producing a workpiece with internal toothing, especially an internal geared wheel, by using a cup shaped preform (N) with a substantially cylindrical side wall (N1) and a mandrel (5) with an external profile (6) according to the internal toothing to be produced, as well as with a forming tool which reduces the outside diameter of the cylindrical side wall during an advancing movement, as a result of which the material of the cylinder wall region flows into the external profile (6) of the mandrel (5). In accordance with the invention, the forming tool is configured as a drawing ring (14) ensuring the ironing of the cylinder wall region (N1) during an advancing movement and that two tool elements act upon the preform (N) during the ironing, which tool elements produce axial compressive stresses in the cylinder wall region (N1) of the preform.

Abstract: A method for manufacturing a universal joint yoke that exhibits good yield in terms of material utilization through obtainment of a universal joint yoke perform whose excess metal to be trimmed is diminished and whose cup portion is of uniform height, includes a forging step for forming a universal joint yoke preform from a workpiece 6 placed in a die including an upper die 103 and a lower die 65 which are to define a closed space. The forging step is performed such that, while a back pressure not lower than 0.

Abstract: A dome of a domed aerosol can end is initially formed and then a crown of the can end is formed so that material flow within a workpiece from which the can end is formed is controlled to substantially eliminate wrinkling problems associated with the use of sheet material which is thinner than conventionally used, for example double reduced steel. The peripheral portion of the workpiece is initially clamped between a blank punch and a draw pad, and also between a knockout and a crown ring. An outer first portion of the dome is then formed by an outer redraw sleeve and a dome form die. An inner second portion of the dome is next formed by a dome punch and the dome form die. There may be limited contact of the dome punch with the workpiece during formation of the first portion of the dome and the workpiece may also be clamped between the outer redraw sleeve and the dome form die during formation of the second dome portion.

Abstract: A forging die apparatus comprises a punch for applying a pressurizing force to a forging material arranged in a cavity, a cylindrical member installed to surround a part of outer circumference of the punch, for making displacement integrally with the punch, and a first ring member formed with a hole for forcibly inserting the cylindrical member therein when the punch applied the pressurizing force to the forging material.

Abstract: A method of forming a ratchet wheel adapted to be disposed in at least one end of the ratchet wrench for engaging an element to be turned, includes the step of providing a wheel blank having a generally hollow, cylindrical body formed with a radially projecting rib located midway between an upper hub portion and a lower hub portion, the upper hub portion being integrally formed with an upstanding lip having a diameter equal to or slightly smaller than the diameter of the upper hub portion. The method also includes the step of bending the lip inwardly to form a retention ring adapted to engage the upper surface of the element to be turned and prevent the element from slipping through the wheel of the ratchet wrench.

Abstract: A full enclosed forging apparatus comprising a construction in which an upper die holder and a lower die holder are respectively disposed as to face a press machine, at least one of the upper die holder and the lower die holder is composed of a holder main body holding a die and a holder base attached to the press machine, and the holder main body is attached to the holder base through plural spring mechanisms with an aperture as an interference of the spring mechanisms as that an upper punch proceeds into the upper die and a lower punch proceeds into the lower die after the upper die held by the upper die holder and the lower die held by the lower die holder contact.

Abstract: A method is provided for forming spline teeth on the walls of a press-formed sheet-metal article on which two peripheral walls of different diameters are disposed in a continuous manner via a step portion by means of a die with a plurality of steps of ironing surfaces, and a punch having a plurality of corresponding ironing surfaces. The punch is provided with a first punch and a second punch which are arranged in a split manner. The second punch first irons teeth on the larger diameter peripheral wall. While the first punch is next used to iron teeth on the smaller diameter peripheral wall, at least some of the pressurizing force on the second punch is maintained to avoid the creation of flaws in the step portion of the sheet metal article.