Abstract: The present invention provides a method and a device for manufacturing a safety vent of a cap plate for a secondary battery, a method for manufacturing a cap plate using the method for manufacturing a safety vent, and a cap plate for a secondary battery manufactured by the method for manufacturing a cap plate, which can prevent a molding defect in a safety vent of the strength of a vent plate becoming excessively great, by easily molding the safety vent with only one or two times of forging processing in order to prevent a phenomenon in which hardening by forging occurs, during forging, in the vent plate formed at the lower part of the safety vent.

Abstract: Four-bend body armor plates are provided that can include a chest bend, two wither bends, and a central line bend. Methods for manufacturing a body armor plate are provided that can include individually providing a chest bend, a central line bend, and two wither bends within the plate itself using the same stamp assembly.

Abstract: A method for forming a wrench end includes the steps of preparing a flat blank, initially press-forging at least one end of the blank to form a head with a wrench-shaped part and a hole on the blank, bending the head to form a curved section and a stretched section which are bent at different angles, and shaping the head by holding the curved section and the stretched section with a gripping apparatus and then pressing the hole of the head with a punch in order to subject the two sections to a squeezing force whereby the sections can have a denser interior structure and facilitate a final shaping of the head. The method facilitates a quick shaping of the wrench end and increases the efficiency of forming a wrench product.

Abstract: A unitary metal connector pin formed by a cold heading die has a body with a disc-like expanded portion on a first end thereof which is adapted to engage and retain a first body when the pin is inserted through a first aperture in the first body. On a second, opposed end of the pin are disposed plural spaced flexible fingers each having a respective outwardly projecting, radially expanded portion. The radially expanded portions form a segmented outer ring on the pin capable of first undergoing inward deflection, followed by outward radial expansion for engaging a second body when the fingered end of the pin is inserted through a second aperture in the second body for securely coupling the two bodies together. The cold heading die includes a first stage for forming in a connector pin blank a first hollowed-out end portion with the flexible fingers and a second stage for forming the second radially expanded end portion and the outer projections on the flexible fingers.

Abstract: When forming a toothed portion on the outer section of a blank by contacting a tooth profile-forming portion of a forming die with a curved portion of the blank, the first projection of the blank is accommodated in a first depression, and a load is applied axially to a center section of the blank so a material of the blank flows radially outward. The material of the blank at the first projection flows in the axial direction to inside the first depression, and the material of the blank at an intermediate section between the center and the outer section flows in axially to inside a second depression to form a second projection. When the load is maximized, a space is provided between a toothed portion and the tooth profile-forming portion, between the first projection and the forming die, and between the second projection and the forming die.

Abstract: A method of manufacturing a drawn panel and a die set. The method includes clamping a blank between a binder and a die that defines a cavity. A first draw punch contacts the blank in advance of a second punch that subsequently engages the blank. A central area of the blank is drawn by the first draw punch that clamps a central area of the blank against a lower die. Side areas of the blank are drawn into the cavity by the side punches while the central punch clamps the blank again the lower die.

Abstract: An automatic processing machine for header includes a frame (1), a pipe clamp (21), a punch assembly (22) and a translation mechanism (23) which can drive the pipe clamp (21) and the punch assembly (22) to slide. The pipe clamp (21), the punch assembly (22), and the translation mechanism (23) are all positioned on the working table (101) of the frame (1). The translation mechanism (23) includes a first slide seat (231) sliding along X axis. One of the pipe clamp (21) and the punch assembly (22) is positioned on the first slide seat (231) and the other is positioned on the frame (1). A separator transferring device (3) is also positioned on the working table (101) for transferring the separator into the pipe. The separator transferring device (3) and the pipe clamp (21) are separately positioned on either side of the punch assembly (22). The automatic processing machine for header combines a hole punching device with a separator transferring device, thereby improving the processing efficiency.

Abstract: The invention relates to a four-die press tool (1), comprising a lower die assembly (4) and an upper die assembly (6) displaceable relative thereto, comprising four rams (10, 11, 12, 13) spaced apart and supported on the lower die assembly (4) or the upper die assembly (6) and carrying forging dies (29), and a ring (20) on which are mounted the four rams (10, 11, 12, 13) concentrically around the central press axis (28) of the four-die press tool (1) in such a way that they can be displaced relative to the central press axis (28) whenever the upper die assembly (6) is moved relative to the lower die assembly (4), wherein protecting means (35) are mounted on the ring (20) to secure a workpiece in a centered position on a central predetermined position of the workpiece relative to the central press axis (28) independently of a workpiece manipulator.

Abstract: A movable die component for a press device includes a plate body having a workpiece engagement surface configured to engage a workpiece formed by the press device. The plate body has a plurality of internal pockets completely enclosed by the plate body. Optionally, the plate body may be formed by an additive manufacturing process, such as by forming a plurality of direct metal laser sintering layers. The direct metal laser sintering layers may include a lower layer, a plurality of middle layers, and an upper layer with the internal pockets being provided in the middle layers, and with the lower layer covering a bottom of each internal pocket and the upper layer coving a top of each internal pocket.

Abstract: A forging method for producing a piston skirt having two skirt walls and two box walls connecting the skirt walls may include forging, to the piston skirt, the skirt walls at least slightly conically towards the outside of the piston skirt via a first forging die. The box walls may be forged to the piston skirt, wherein each box wall has a hub inside and a hub outside. The box walls may be moulded via a second forging die, wherein the hub outside of each box wall runs at least one of substantially parallel to the piston axis and slightly sloping to an outside of their hub inside towards a free end of the piston skirt to the outside. The skirt walls may be drawn, simultaneously with moulding of the box walls, into a position that is approximately parallel to the piston axis.

Abstract: The invention relates to a component, a method, and a tool for forming, in particular for the lateral extrusion or upsetting of thin-walled preforms to form components having a structure formed thereon, in particular having a toothing, wherein, by carrying out the method according to the invention and by using the tool according to the invention, buckling of the wall of the preform during the forming process to form the component according to the invention is prevented.

Abstract: The invention relates to an Integrated Valve Sleeve for a spool and sleeve valve and solenoid housing for accepting a solenoid assembly. The apparatus is integrated insofar as it is fashioned from one piece of malleable material through a cold-forging process, thus avoiding the structural weakness endowed in similar assemblies formed through welding processes and the like.

Abstract: A die apparatus for forging a steering rack having a toothed portion and an array of gear teeth. The die apparatus comprising first and second assemblies movable towards each other. The first assembly comprising a first bolster and a tooth die. The second assembly comprising a second bolster, first and second side dies, a center punch, and a third bolster. The third bolster being disposed between the first and second bolsters and being movable relative to the second bolster. The first and second side dies being supported by the third bolster, and the center punch being supported by the second bolster. As the die apparatus closes, the third bolster abuts the first assembly to form a closed forging cavity and then, as the die apparatus continues to close, the center punch penetrates the closed forging cavity to complete the forging of the steering rack.

Abstract: A method and apparatus for forming a powder metal forging (B) includes a die set (A1D) for forming the powder metal forging (B) having a first die (A) complementary with a second die (D) in a longitudinal direction (ZC). The die set (A,D) has at least two features (10) of dimensions with a longitudinal component (10) and a lateral component (18), and at least the lateral component (18) varies along the longitudinal direction (ZC), at least one such feature (10) in each die (A,D). Each of the first die (A) and the second die (D) includes a castellated parting interface (12,13) dissecting the laterally varying internal longitudinal feature (10, 18) in the first die from the laterally varying feature (10, 18) in the second die (D). The castellation (12,13) in the dies (A,D) provides forged powder metal parts (B) with features of opposite drafts without trapping the part (B) in the dies (A,D).

Abstract: A compression limiter is disclosed that comprises an upper surface and a lower surface. The compression limiter further comprises an inner surface that defines a passageway configured to accommodate a fastener and an outer surface configured to engage a structure in which the compression limiter is placed. A first retainer projects outwardly from the outer surface and includes a first retention surface that has at least a planar portion. The first retainer further includes an undercut surface disposed inwardly from the first retention surface so as to create a corner extending in a direction with at least a component perpendicular to the longitudinal direction. A method of forming the compression limiter is also disclosed.

Abstract: A crankshaft production method includes: pressurizing both end portions of a shaft blank with a pressurization surface of a die, the pressurization surface being inclined in a specific direction so as to come close to the other end side of the shaft blank, and applying an axial compressive load to the shaft blank, while restricting a radial deformation in a predetermined zone of the shaft blank in a direction other than the specific direction, thereby swaging the shaft blank and causing the predetermined zone to buckle in the specific direction.

Abstract: An aluminum base part is composed of a forging cast product produced by a forging cast process and a nickel chromium plating layer formed on the forging cast product. The nickel chromium plating layer is composed of a semibright nickel plating layer formed on the forging cast product and having a thickness of 5 to 10 ?m, a bright nickel plating layer 33 formed on the semibright nickel plating layer 31 and having a thickness of 5 to 10 ?m, and a chromium plating layer 37 formed on the bright nickel plating layer 33 and having a thickness of 0.5 to 3 ?m. The present invention adopts a forging cast product rather than a cast product. The forging cast product has a smooth surface, so that a plating layer can be directly formed on the surface of the forging cast product without forming an undercoat resin layer.

Abstract: The invention relates to a thermoforming station in which motors are oriented so as to rotate in the same sense on the drive of the upper table (33) and of the lower table (32) of the thermoforming station whilst actuating elements (31) are oriented in counterrotating manner. In addition, a wobbling table mounting (37) is proposed. Further disclosed is a table-guiding system which is separate from the upper yoke supports. Spring assemblies (46) for holding overload supports are also mentioned. The thermoforming station (26) operates as a whole more reliably and is very easily maintained.

Abstract: The present invention provides a manufacturing method of a bearing ring member such as an outer ring comprising an installation portion on the outer peripheral surface and a double row of outer-ring raceways on the inner peripheral surface, in which a raw material is processed to obtain a final stage intermediate member through a first upsetting process, a forward-backward extrusion process, a second upsetting process, a burr removing process, and a punching process, wherein a movable die which leaves a stationary die in the final step is used in the second upsetting process, and the excess metal material is moved toward outside in the radial direction to a portion which become the installation section and a burr formation section, exposing a high pure metal material at least in a portion where the load of rolling bodies acts so as to ensure the rolling fatigue life of the both of outer-ring raceways.

Abstract: A forging die tool set defines a cavity and includes a core rod in the cavity for shaping a void in a work piece. The core rod extends in a direction in which the work piece is introduced, compressed, and ejected from the cavity. The core rod includes an upper portion and a lower portion. The upper portion has a cross sectional shape that forms a certain shape in the work piece and a radially tapered section that tapers toward the lower portion of the core rod. The lower portion also has a cross sectional shape that forms a certain shape in the work piece, and the cross sectional shape of the upper portion differs from the cross sectional shape of the lower portion, the lower portion being a more wear resistant shape characterized by larger radii and the upper portion being a finishing shape with smaller radii for shaping the final form of the forged work piece.

Abstract: The present invention provides a production apparatus for crankshaft, including: a die which has a lower die, an upper die, and plural side forming punches, the upper die being provided movably to the lower die, the side forming punches moving perpendicularly to a movement direction of the upper die; a press ram which moves the upper die to the lower die, closes a material of the crankshaft, and forms the material; cam mechanisms which are provided for the side forming punches and which move the side forming punches to an inside portion of the die in accordance with movement of the press ram; a grade separation structure which is provided to at least one of the side forming punches in order to prevent interference of the side forming punches with each other.

Abstract: A forging method and a full-enclosed forging die contribute to the alleviation of an enclosing force applied to dies and in which a relatively small enclosing apparatus can be used even with respect to larger-sized products. A tripod type constant velocity universal joint is formed with a tripod member molded with the full-enclosed forging die. The full-enclosed forging die includes openable/closable dies and punches for pressing a material between the dies. From the forging die, the tripod member including a boss portion and shaft portions protruded radially from the boss portion is molded.

Abstract: The invention relates to a method of providing a solenoid housing, including the steps of providing a solid cylinder of malleable material having a first part and a second part; reducing a diameter of the first part of the cylinder to be less than a diameter of the second part of the cylinder; compressing the second part in an axial direction toward the first part, resulting in a flattened disc generally perpendicular to the first part; raising at least a part of a perimeter of the flattened disc in a direction toward the first part for defining a raised wall; and wherein the first part, second part, and raised perimeter are all integrally connected as a single piece.

Abstract: A forging method including extruding a billet to form a ring shaped hollow workpiece; reducing a cross section of the workpiece; and forging the workpiece in a closed die having a first split die including a plurality of first die segments and a second split die including a plurality of second die segments by sequentially advancing pairs of opposing die segments from the first split die and second split die towards each other.

Abstract: A method for producing a high strength workpiece material includes the steps of: placing an alloy material 10 into a central space of a cylindrical mold 2; vertically compressing both end faces of the material in the central space with a press member 5 and a first support member 3, thereby causing one lengthwise end of the material to flow radially outward along an end face of the cylindrical mold 2 to form an expanded part; bringing the press member 5 into contact with a lengthwise end face of the expanded part so as to press the expanded part against the end face of the cylindrical mold 2; and increasing the distance between the press member 5 and the end face of the cylindrical mold 2 while decreasing the distance between the press member 5 and the first support member 3, thereby continuously causing the radially outward flow from one end to another end of the material to gradually increase the thickness of the expanded part.

Abstract: When a punch is downwardly pressed, an inner circumferential surface of a first rack blank bites into a top surface of a second rack blank. A blank material upwardly flows due to a reaction force and is used to form rack teeth. Thus, a filling degree of the teeth with the material is enhanced. At the time when the forming of the rack teeth is finished, a gap is left between the inner circumferential surface of the first rack blank and the outer circumferential surface of the second rack blank. Thus, a die is not put into a sealed condition. Consequently, a forming load is small so that the lifetime of the die is lengthened. Also, the top surface of the second rack blank bites into a bore hole portion of the first rack blank so that the first rack blank and the second rack blank are joined together. Accordingly, the rigidity of the entire rack teeth is increased.

Abstract: An exemplary punch die (30) includes a lower die (40) and an upper die (50). The lower die includes a die core (45), a blank holder (417), and a cylinder (413) disposed in the lower die. The blank holder is disposed on a periphery of the die core. The cylinder is connected to the blank holder and provides a constant force to the blank holder. The upper die includes a punch core corresponding to the die core. A punch machine using the present punch die is also provided.

Abstract: A die apparatus and method for performing a flashless forging operation to manufacture the toothed portion of a steering rack. The die apparatus includes first and second die members and at least one punch member, each having a forming surface shaped substantially as an obverse of a portion of the toothed portion. At least a portion of the forming surface of the first die member is shaped substantially as the obverse of the teeth of the rack. The first and second die members are moveable towards each other to a closed position, thereby partially forging the toothed portion from a blank placed in the die apparatus, and forming a substantially closed cavity defined by the forming surfaces. The punch member is adapted to move into the cavity once the die members are in the closed position, thereby completing the forging operation.

Abstract: In a method for cold-working a piping component (10) with a pipe branch (16), particularly a valve housing of stainless steel, the pipe branch (16) is provided its length and final bore by forcing at least one ball or a drawing tool with partially spherical surface in direction from an inner cavity in the component and outwards. The inventive feature of the method is that before the drawing of an opening, there is performed clamping of the component (10) in a matrix tool composed of several parts (2, 4, 6, 8), the parts of the matrix tool fitting closely to the greater part of the external surfaces of the component, so that surfaces at the parts of the component to be cold-worked are fixed during the drawing operation. Thereby, the drawing action will not distort the external or adjacent parts of the component or change the dimensions of the component, and control of the form and dimensions of the component is provided during the drawing action.

Abstract: A flanged housing member is formed using a forming method and a forming device from a forming material having a pre-flanged forming portion 2 is disposed at one end of a trunk portion 1. The entire external surface of the flanged housing member can be ironed with a sufficient degree of precision without mechanical machining. The forming material is held on one of a first die having an external forming surface and a second die having an internal forming surface. A sizing process is performed to at least form an internal surface of the trunk portion using the first and second dies. The pre-flanged forming portion is sandwiched and pressed between the first die and a flange-forming die to form a flange portion on the end of the trunk portion.

Abstract: A closed forging die and a forging method with which sagging can be reduced, a constant velocity joint and a universal joint can be made compact and lightweight, removal of a shaft tip thereof by machining prior to heat treatment is not required, and material costs and machining costs can be reduced by using a closed forging die includes openable dies, and punches that move in an opening/closing direction of the dies to pressurize a material in the dies. By using the die, a product having shaft portions formed radially is manufactured. A clearance is provided to each of the formed shaft portions between a tip surface, and abutting portions are provided to the dies side abutting against at least a tip side of an outer circumferential surface of the shaft portions.

Abstract: A method of forging a workpiece includes (a) incrementally advancing the workpiece in a closed die forge, the closed die forge including a stationary, flat die and a first split die including a plurality of first die segments, each die segment being incrementally advanced in sequence to contact the incrementally advancing workpiece; (b) replacing the stationary, flat die with a second split die including a plurality of second die segments; and (c) forging the workpiece forged in (a) between the first split die and the second split die, wherein the first die segments are stationary and at least some of the plurality of second die segments are incrementally advanced in sequence.

Abstract: A die apparatus and method for performing a flashless forging operation to manufacture the toothed portion of a steering rack. The die apparatus includes first and second die members and at least one punch member, each having a forming surface shaped substantially as the obverse of a portion of the toothed portion. At least a portion of the forming surface of the first die member is shaped substantially as the obverse of the teeth of the rack. The first and second die members are moveable towards each other to a closed position, thereby partially forging the toothed portion from a blank placed in the die apparatus, and forming a substantially closed cavity defined by the forming surfaces. The punch member is adapted to move into the cavity once the die members are in the closed position, thereby completing the forging operation.

Abstract: Disclosed therein are an apparatus and method for manufacturing a sprocket segment, which can manufacture the sprocket segment through a simplified process including hot precision forging, through hardening and painting, thereby reducing manufacturing period and cost and securing competitive power. The sprocket segment manufacturing method includes: a primary hot forging process of putting a heated billet in a booster die (10) mounted on a forging press to perform a distribution of volume; a secondary hot forging process of putting the hot forged material (M) in a blocker die (11) to form a rib face (4); a tertiary hot forging process of putting the secondarily hot forged material (M) in a finisher die (12) to keep right angles and planes of a toothed face (6) and the rib face (4); and a process of putting the tertiarily hot forged material (M) in a product guide die (22) of a trimming-piercing-coining die (13) to eliminate a flash and form bolt holes (7) simultaneously.

Abstract: The present invention provides a production apparatus for crankshaft, including: a die which has a lower die, an upper die, and plural side forming punches, the upper die being provided movably to the lower die, the side forming punches moving perpendicularly to a movement direction of the upper die; a press ram which moves the upper die to the lower die, closes a material of the crankshaft, and forms the material; cam mechanisms which are provided for the side forming punches and which move the side forming punches to an inside portion of the die in accordance with movement of the press ram; a grade separation structure which is provided to at least one of the side forming punches in order to prevent interference of the side forming punches with each other.

Abstract: In a press working apparatus 10, while a servo motor 24 is acting, an upper die 38 is made to come close to a lower die 52 and press working of the first time is conducted on a steel plate 12. A slider 32 is raised to a movable punch preparation position. A movable punch 90 is protruded from a die face 38a of the upper die 38 by width H and locked by a mechanical lock 94. The upper die 38 is made to come close to the lower die 52 again and the steel plate 12 is pushed with the upper die 38 and at the same time an additional worked portion 12a is pushed and deformed with the movable punch 90 so as to conduct press working of the second time. After the movable punch 90 has been retracted, the slider 32 is raised.

Abstract: A linear ball bearing for longitudinally movable mounting of a shaft-like guide rail in a part surrounding the guide rail, which has a sleeve-like cage with recesses arranged one behind the other in the circumferential direction holding ball circuits which have at least one supporting section with supporting balls which are supported such that they can roll on the guide rail. The supporting balls are also supported such that they can roll on a raceway of a supporting race element inserted indirectly or directly into the cage. The supporting race element has at least one radial outer surface, arched outward at least in one direction, for contact against an inner surface of the part which surrounds the guide rail. The outer surface is formed by at least one web-like projection extending in the longitudinal direction of the supporting race element.

Abstract: A method of forming a powder metal forging, which includes the steps of providing a preform including a sintered powder metal composition; inserting the preform in at least one part of a die set having a top die and a bottom die, at least one of the top die and the bottom die defining a helical forge form therewithin; closing the die set wherein the top die is contacting the bottom die; and compressing the preform in the forge form using an upper punch including a core rod and a lower punch, the compressing step occurring after the closing step, the compressing step resulting in a formed part having a helical outer surface. The method and apparatus of the present invention is particularly advantageous when forming a powder metal forging helical outer surface and an inner contour such as a cylindrical inside diameter.

Abstract: A hole punching method capable of executing hole punching with high material yield at a low load and preventing occurrence of underfill is provided.

Abstract: A forging method for upsetting end portions of a raw material as diameter expansion scheduled portions includes: providing an upsetting apparatus having a fixing die, guides each having an insertion passage for inserting and holding an end portion of the raw material in a buckling preventing state, and punches each for axially pressing the end portion of the raw material inserted in and held by the insertion passage; inserting end portions of the raw material with the end portions protruded from the fixing die into the insertion passages; and moving the guides in direction opposite to moving direction of the punches such that length of exposed portion of the raw material becomes equal to or less than buckling limit length at cross-sectional area of the exposed portion of the raw material while simultaneously axially pressing the end portions of the raw material with the punches.

Abstract: An axial intermediate portion of raw material is held with a holding die in a state in which the intermediate portion is prevented from being enlarged in diameter. The axial end portions of the raw material is inserted in forming dented portions formed at axial end portions of the holding die. The scheduled diameter-enlarging portions are inserted in insertion passages formed in guides. Then, the scheduled diameter-enlarging portions are simultaneously pressed with punches to fill the material of the scheduled diameter-enlarging portions in corresponding forming dented portion while moving each guide in a direction opposite to a moving direction of each punch, thereby enlarging each scheduled diameter-enlarging portion.

Abstract: A method for producing a high strength workpiece material includes the steps of: placing an alloy material 10 into a central space of a cylindrical mold 2; vertically compressing both end faces of the material in the central space with a press member 5 and a first support member 3, thereby causing one lengthwise end of the material to flow radially outward along an end face of the cylindrical mold 2 to form an expanded part; bringing the press member 5 into contact with a lengthwise end face of the expanded part so as to press the expanded part against the end face of the cylindrical mold 2; and increasing the distance between the press member 5 and the end face of the cylindrical mold 2 while decreasing the distance between the press member 5 and the first support member 3, thereby continuously causing the radially outward flow from one end to another end of the material to gradually increase the thickness of the expanded part.

Abstract: A machine, method and tooling to precision cold-form roller blanks for anti-friction bearings. The machine is a multistage progressive former using floating die cavities to enable simultaneous shaping of the ends of the roller with high accuracy and without flash. The tools and staged forming create an improved roller with an advantageous grain pattern and devoid of structural defects previously attributable to the presence of sheared end face material in the radiused corners of the blank and flash at its mid-section.

Abstract: A method for forming a joining profile in a structural member comprises providing an assembly having a base member, a forming body and a pair of side anvils having profiles formed therewithin. The method further comprises mounting the structural member on the base member, advancing the forming body toward the structural member such that the structural member is clamped to the base member, urging the side anvils toward flanges of the structural member, forming a profile in each of the flanges, and engaging protrusions of the side anvils with the web such that opposing portions of the web are forced upwardly by the protrusions at locations adjacent to each one of the flange profiles in order to accommodate formation of the flange profiles in the structural member. Formation of the joining profiles in the structural members allows for detachable engagement thereof with another member having a corresponding mating profile.

Abstract: An exemplary punch die (30) includes a lower die (40) and an upper die (50). The lower die includes a die core (45), a blank holder (417), and a cylinder (413) disposed in the lower die. The blank holder is disposed on a periphery of the die core. The cylinder is connected to the blank holder and provides a constant force to the blank holder. The upper die includes a punch core corresponding to the die core. A punch machine using the present punch die is also provided.

Abstract: A method of forming a wheel disc starts with a flat blank. A plurality of windows are formed in the wheel disc, wherein each window has a respective outer edge proximate with a continuous outer band around a periphery of the wheel disc. The windows define a plurality of spokes between adjacent windows, and the angular size of each of the windows along the outer band is preferably greater than the angular size of each of the spokes. The outer band is partially closed toward a cylindrical shape by engaging a cam die against at least a portion of the outer band. The outer band is substantially fully closed into a cylindrical shape by axially wiping the outer band using a cylindrical die. The intermediate camming operation achieves the desired final shape after wiping without introducing stresses that would weaken or distort the wheel disc.

Abstract: The invention relates to washing drum shell formed by a final sheet metal strip which is coiled in the form of a cylinder and whose ends are welded to one another. The longitudinal sides thereof are connected to a bottom disc by a high-flange joint provided with transversal embossments. The high flange joint is sufficiently stable even when the carriers of the washing drum are drawn into the shell. The drawn-in carriers are connected by at least one fold to openings shaped in at least one bottom disc and the transversal embossments of the high flange joint are shaped in an area which is arranged directly near a connection between the drawn-in carriers and the bottom disc.

Abstract: A method of forming a wheel disc starts with a flat blank. A plurality of windows are formed in the wheel disc, wherein each window has a respective outer edge proximate with a continuous outer band around a periphery of the wheel disc. The windows define a plurality of spokes between adjacent windows, and the angular size of each of the windows along the outer band is preferably greater than the angular size of each of the spokes. The outer band is partially closed toward a cylindrical shape by engaging a cam die against at least a portion of the outer band. The outer band is substantially fully closed into a cylindrical shape by axially wiping the outer band using a cylindrical die. The intermediate camming operation achieves the desired final shape after wiping without introducing stresses that would weaken or distort the wheel disc.

Abstract: Disclosed are a shaping tool and a method of using the shaping tool, capable of applying a sufficient compressive stress to a shaping member to prevent an excessively high tensile stress from being imposed on the shaping member so as to achieve an extended usable life even if the shaping member is made of a hard and brittle material. The shaping tool comprises a shaping member, a pressure-applying member surroundingly fitted onto the shaping member, a collet chuck surroundingly fitted onto the pressure-applying member, and a casing surroundingly fitted onto the collet chuck. The pressure-applying member has a plurality of outer peripheral slits and a plurality of inner peripheral slits, which are circumferentially arranged in alternate relation and at even intervals. The collet chuck has an externally-threaded portion at an upper or lower end thereof, and a taper surface formed in an outer peripheral surface thereof to have a diameter which gradually decreases toward the externally-threaded portion.

Abstract: A method of fabricating an annular component part is disclosed wherein press forming is carried out to prepare an annular body having a cylindrical wall, having a root portion and a distal end, and an annular flange portion. The fabricating method comprises expanding an inner circumferential periphery of the cylindrical wall to an inner diameter corresponding to an inner diametric concave portion formed on the inner circumferential periphery and squeezing the cylindrical wall in a tapered profile such that the inner diameter of the cylindrical wall gradually decreases. During inner diametric expanding operation, an annular shoulder is formed on the inner circumferential periphery of the cylindrical wall and plays a role as an undercut of the annular component.