Abstract: A method and apparatus for upsetting forged bars to form compressor vane blanks are disclosed which utilize a two-stage upsetting process. In a first stage, the rough forged bar is placed in a first die having a first enlarged cross sectional area such that the end of the bar to be upset extends into the enlarged cross sectional area of the die. The enlarged cross sectional area is shaped so as to have at least three lines of contact with the bar segment during lateral expansion of the bar. In a second upsetting stage, the expanded bar is removed from the first die and inserted into a second die, also defining an enlarged cross sectional area portion such that the expanded portion of the bar extends into the enlarged cross sectional area of the second die. The second enlarged cross sectional area has a cross sectional shape so as to accommodate the previously enlarged portion of the bar such that at least one line of contact is maintained between the bar and the die as the bar laterally expands.

Abstract: A closed-die forging having an annular flat surface portion and a corner portion at an outer periphery of the annular flat surface portion is made by a method consisting of a rough forging process and a finish forging process. In the rough forging process, a rough forged product is shaped so as to have an annular flat surface portion smaller in outer diameter than the first mentioned annular flat surface portion and a conical surface portion at an outer periphery of the second mentioned annular flat surface portion. The conical surface portion is so shaped as to extend increasingly outwards as it extend in the same direction of movement of a punch of a rough forging die for performing a forming operation.

Abstract: Progressive step and compound dies are employed in a cold working process to form a metallic preform of selected mass into a precision-finished, pore-free, annular bushing with a mass substantially equal to that of the preform for use as a battery terminal which allows the fracture free spin over connection of the stem of the bushing to a battery cover and the close fit of the bushing on the battery post when the cover is fitted to the battery casing.

Abstract: A gear is manufactured by heating a blank up to a warm working temperature range, upsetting and piercing the blank through warm f=orging, forming gear teeth on the blank through warm extrusion to produce an intermediate blank which is substantially of a gear shape, and then finishing the gear teeth accurately through cold sizing. The gear can be manufactured highly accurately with a good yield without requiring other intermediate processes such as normalizing and shot blasting.

Abstract: The formation of an outwardly extending curl as the upper rim of a pail or drum having a cylindrical wall by curling the peripheral edge through greater than 360.degree. relative to the cylindrical wall forms a strong curl able to support, with the aid of a gasket, a leak proof seal during dangerous goods testing. When used with a lug-cover lid, the lugs may be clenched beneath the curl through a re-entrant portion enhancing the security of the seal. Methods of forming the curl in a two-storage operation by forming primary and then secondary curl components, and an improved lug configuration are also described.

Abstract: A method of forming a tappet adjusting screw is disclosed herein. In this method, a wire material is cut to a predetermined length, the cut flaws at one end of the material are removed and simultaneously the end face of the other end of the material is provided with a linear groove. The end face of the first end of the material is processed to a convex spherical shape and this end of the material is reduced in diameter and a flange is formed about the convex spherical end face, this flange then being sheared off.

Abstract: A bar-like workpiece is axially compressed to form a flange at the intermediate portion thereof. Then, the workpiece with the flange is held by dies and its one axial end surface is received by a receiver die. The receiver die has a recess formed at the central portion of its end surface for accommodating a slug flowing from the workpiece. The end surface of the receiver die around the recess forms a surface to receive the workpiece. From the side opposite to the receiver die a punch is continuously pressed into the workpiece beyond the flange position to form a sleeve insertion hole. Next, a residual material left at the bottom of the sleeve insertion hole is punched out by another punch, completing the fuel injector core.

Abstract: A forging method comprises the following four steps: a first step of disposing a columnar material into a first die and extruding one end portion of the material with a first punch in a direction opposite to the advancing direction of the first punch, a second step of deepending a first blind hole in a second stepped die with a cavity having large and small internal diameter portions, and extruding the other end portion of the material into the inside of the small internal diameter portion of the cavity with a second punch which has been previously extended thereinto, a third step of fitting the first and second blind holes to third punches while exposing the small outer diameter portion from a third die and pressurizing, by means of a sleeve, only an end face portion of the small outer diameter portion formed with the second blind hole to expand the small outer diameter portion of the material toward an outer periphery, and a fourth step of punching out a blind portion of the material.

Abstract: A stem with a specially constructed groove and a snap ring is disclosed along with a method of forming the groove and assembling the snap ring whereby a snap ring is first assembled about a reduced diameter portion of a stem on which a support surface of larger diameter has been formed and a retention groove is then formed by peening over the top end of the stem to form a collar which becomes the upper wall of the groove and retains the snap ring about the stem.

Abstract: The invention is for the process for making an exterior bevel at a predetermined angle on a stamped cylindrical cup member. First a truncated stamped part having a predetermined angle is made. An axial cut is made on the periphery of the main body of the part. Lastly the side is straightened.

Abstract: A billet (10) is pressed with a first blocking punch (36, 38). Thereafter, the billet is rotated approximately 90.degree.. A second punch (50) is pressed against the billet while a split ring die assembly (58) substantially surrounds the billet and constrains outward flow of the steel. The split ring die assembly includes projecting regions (64, 66) matingly received in recesses (14, 16) created by the first blocking punch. A finishing punch (90, 92) is pressed through the billet to complete formation of openings (94, 96). Preferably, a trimmer (100) removes any flashing from the finished billet.

Abstract: A progressive former having quick-change tooling provides tooling supports with means for adjusting the tools. The tooling is mounted so that the tooling and the structure for adjusting the tooling can be removed as units without loss of the fine-tuning of the adjustments and so that reinstallation does not require readjustment of the tooling. A transfer also provides adjustable cams for opening and closing gripper fingers which transport workpieces from one work station to the next. The adjustable cams are removable with the dies as units and can be reinstalled without further fine-tune adjustment. With the invention, entire tool sets can be changed in a very short time to eliminate loss of production capacity of the machine. Similar sized machines are provided with a fixed spacing between the locating surfaces for the stationary dies and the reciprocating tools so that tool sets having adjustments fine-tuned in one machine can be installed in a similar machine without further retuning of the adjustments.

Abstract: A method for forming a cup-shaped piston having a peg comprises a first preform step forming a first preform having a flat top surface and a recessed portion at its bottom, a second preform step forming therein a second preform having a projecting or recessed portion on the top surface of the end portion in order to readily form a peg, and a final step finishing the second preform to have the cup-shaped piston having the peg.

Abstract: A method of making terminal nut for ignition plug by plastic working, comprising; first step in which a metallic blank is struck at its end surfaces to flatten the end surfaces in prependicular to axial direction of the blank; second step in which a central conical dent is formed at one end surface of the blank, and forming first bottom-ended hole at other end surface of the blank; third step in which second bottom-ended hole is formed concentrically and continuously from the first bottom-ended hole at the blank to be diametrically lesser than the first bottom-ended hole; fourth step in which the blank is axially contracted to diametrically bulge outward by upsetting; fifth step in which a perforation hole is axially formed at the blank by punching in concentrical relationship with the first bottom-ended hole; sixth step in which the blank is shaved at its bulged portion.

Abstract: A method for manufacturing a hollow tape guide for guiding magnetic recording tape. In this method, a round rod-like metal wire is sheared by shearing cutters into a blank a predetermined length, having a first end and a second end. Then, the blank is shaped and made into a blank having a shallow recess in the second end. The blank is then extruded and made into a cup-shaped blank closed at the first end by a bottom and having a predetermined length and a predetermined wall thickness. Finally, the bottom of the cup-shaped blank is punched out, thereby providing a hollow tape guide. The bottom is thick when the rod-like blank is too long, and is thin when the rod-like blank is too short, so that the cup-shaped blank may have the desired length and desired wall thickness.

Abstract: A method of manufacturing gas-flow valve nozzle of a lighter by continuous plastic working processes.

Abstract: A billet (10) is pressed with a first blocking punch (36, 38). Thereafter, the billet is rotated approximately 90.degree.. A second punch (50) is pressed against the billet while a split ring die assembly (58) substantially surrounds the billet and constrains outward flow of the steel. The split ring die assembly includes projecting regions (64, 66) matingly received in recesses (14, 16) created by the first blocking punch. A finishing punch (90, 92) is pressed through the billet to complete formation of openings (94, 96). Preferably, a trimmer (100) removes any flashing from the finished billet.

Abstract: During the forging step two metallic flows are generated in the metallic blank, one is an elongating flow toward the flange portion and another is an elongating flow toward the cylindrical portion. These metallic flow are generated simultaneously.Since the metallic blank elongates toward the cylindrical portion and the flange portion at the same time, the metallic structure of the product formed by the present forging method does not develop a slide surface, so that no weak portion is generated in the product.

Abstract: Process and apparatus for upset forging a long stand of solid malleable metal bar stock in a single pass is capable of gathering a large volume of the bar stock into a complex shaped element. The end of the bar stock is selectively heated to provide an intermediate section thereof to a desired upper forging temperature and an end section thereof at a desired lower forging temperature. The heated bar stock is positioned in an upset forging die cavity. A forging punch enters the cavity to upset the long stand to fill the cavity firstly with the upset intermediate section and then the remainder of the cavity with the end section which is at a lower forging temperature. A friction reducing material is provided in the cavity to provide for sliding of the end section along the cavity while the end seciton upsets and gathers the intermediate section of the bar in the major portion of the upset cavity section.

Abstract: A method of and apparatus for the manufacture of metal extrusions is disclosed in which the metal is extruded through a die having, preferably, a single extrusion aperture. The leading end of the extruded section is gripped and pulled away from the die by a puller 11, and the section is at the same time rapidly and uniformly cooled in a tunnel 8 as extrusion proceeds. When the puller reaches a predetermined distance from the die, the puller and extrusion are stopped simultaneously. The extruded section is then gripped in a device 12 including a pair of gripping jaws adjacent the die and shearing means by which the section is cut through at a location between this pair of jaws and the die. The puller is then operated to move it to stretch the extruded section while the section remains gripped by the gripping jaws of device 12 and in alignment with the die.

Abstract: A method and apparatus are disclosed for forging a wrenching socket in the end of a fastener which permit the production of such fasteners from materials which are difficult to forge, such as titanium and some high strength steels. A cylindrical preliminary socket is formed in the end of the blank forming the fastener with a punch having a circular cross section. The preliminary socket is sized to be at least as great as the maximum lateral dimension of the finished wrenching socket required. Subsequently, a tool having a cross-sectional shape corresponding to the required finished socket is positioned in the preliminary socket and the material of the blank is extruded inwardly against the tool to form a cylindrical exterior surface and a finished socket having a non-circular cross section. With this invention, even very small hexagonal sockets can be formed in titanium fasteners.

Abstract: A process for forging hollow elongated articles from superalloys and titanium alloys. The process employs preconditioned material which has low strength and high ductility. The process is performed in a forging press and has an initial step which converts a preform into a intermediate shape by press motion which produces radial outward workpiece flow. Press punch geometry is then changed and the operation continues with radial inward flow about a mandrel.

Abstract: The present invention relates to a spur gear automatic production process wherein spur gears are cold-press formed. The invention provides a top and bottom table with stock fed therebetween in sequential operation with the vertical stroke of the press machine, stamping a disk-shaped gear workpiece by means of top and bottom die sets in the first section which are positioned for integrated movement, thereafter moving said gear workpiece to the second section by means of an unobstructed feed, stamping thereon the tooth profile by means of the vertical stroke of top and bottom die sets positioned in said second section, and ironing said gear workpiece in the reverse direction to the stamping process.

Abstract: The present invention discloses a manufacturing process whereby a spur gear is cold-press molded. By means of the invention a pre-punched workpiece is loaded on a counter which is admitted to a bore in a female die having a chamfer at its inlet, pressure is applied on the workpiece through the bore in the female die by means of a punch when pressure is increased from below so as to lift the counter from the counter plate, a primary product is formed by means of causing said workpiece to descend so as to transit the chamfer, extracting said primary product from the female die and reversing its orientation top to bottom, and repeating the identical process once again.

Abstract: A die necking method and apparatus for producing a smooth tapered wall between the container side wall and a reduced diameter neck includes a plurality of rotatable necking turrets that each have a plurality of identical necking substations each having a necking die. The necking dies in the respective turrets have an internal configuration to produce a necked-in portion on the container which has a first arcuate segment integral with the container side wall and a second arcuate segment integral with the reduced diameter neck. The necking substations also have a floating form control element that engages the inner surface of the container to control the portion of the container to be necked. The necked-in portion is reformed in each succeeding turret by dies to produce a smooth tapered wall between the arcuate segments.

Abstract: A method of forming a pipe fitting of unitary construction having a tubular section with a radial flange at one end of the tubular construction. The method includes forming a solid cylindrical bar, upsetting one end of the bar to form a head thereon, drawing the remaining cylindrical portion of the bar to increase its length and decrease its circumference, upsetting the head to form the radial flange, and forming a bore through the flange and remaining cylindrical portion of the bar.

Abstract: A spike harrow tooth is fabricated by cold forming a metal blank which is provided from appropriate bar stock, the blank having a length for a single harrow tooth. The blank is placed in a first press, oriented with opposite edges of the square configuration aligned in the direction of press closing and opening. The first press is equipped with dies for displacing the metal at one end of the blank, by flattening the opposite edges to thereby displace the metal crosswise and form an enlarged head. Simultaneously, metal is displaced by dies in the first press from opposite side edges of the blank at the other end of the blank for partially forming a point with outwardly bulging excess portions. The partially formed blank then is placed in a second press equipped with dies for removing the outwardly bulging excess portions into waste chips.

Abstract: The present invention relates to a method of manufacturing a power-transmission-gear-shifting lever which is made available for conventional passenger cars, trucks, agricultural machinery, civil-engineering and construction machinery, and other machinery by making up said lever with either a plastic or metallic tube, while the invention also relates to the constitution of the lever reflecting its preferred embodiments, wherein the manufacturing method is comprised of the sequential steps of first forming expanded tubular portion by expanding an end of tube with punching means, followed by contraction of the expanded tubular portion into eliptic shape using mold means before eventually cold-forging the eliptic portion into spherical shape, thus allowing the manufacturer to effectively save welding process and simplify assembly process before completing a light-weight gear-shifting lever.

Abstract: Apparatus for converting short tubular elements into nuts, fittings, sleeves, or other annular fasteners or couplers comprises means defining a plurality of stations including a receiving station and a plurality of working stations. Each tubular element must be positioned in each station in the course of its conversion. The receiving station is constructed to establish a predetermined orientation of each tube received thereby. Mechanism is provided for automatic and successive transfer of the tube elements from the receiving to the following stations, in series relation. Tooling is provided in essentially coaxial alignment with each of the tube elements at each working station.

Abstract: This invention relates to a method of manufacturing an ignition file for a lighter by a press and a device therefor, more particularly to an improvement of a punching operation of an axial hole for mounting an ignition file. A material pressed into a disk-like configuration is prepared and a concave portion is provided in the approximate center of both sides of the file member. A hole is punched between concave portion having a diameter smaller than that of the concave portion. The fin of the file member caused by punching is absorbed in a gap provided inside the die wall while the fin projecting toward the die hole to be punched is absorbed in said concave portion.

Abstract: A one-piece tri-pot universal joint housing is cold formed from a part having a shank at one end and an enlarged cylindrical head at the opposite end. The enlarged head is backward extruded to form a triangularly shaped cup which is then draw-ironed to provide a tri-lobal housing portion integrally attached to the shank.

Abstract: A method for producing a worm shaft for use in a rotation control valve of a power steering mechanism. The worm shaft is formed with grooves which receive a control body and form therewith a fail safe structure. The grooves are formed evenly so that the permitted range of movement on either side of a neutral position is uniform. A cylindrical member is plastically deformed in two steps to form the outer side of the control valve. Then, while in a die having in inner shape corresponding to the desired outer shape of the worm shaft, a punch, having an outer shape corresponding to the desired shape of the grooves on the inner surface of the worm shaft and an enlarged-diameter portion, is pressed into a hole in the interior of one end of the member to thereby plastically deform the member to the desired final inner and outer configurations.

Abstract: A method and an apparatus for reconditioning worn electrodes for resistance welding. The worn electrodes are pressed into a die by a punch and thus restored to their original shape or given a different shape.

Abstract: An apparatus for deforming an existing external curl on a tubular side wall of a container to form a crushed curl through the use of a first die having an annular groove of generally semi-circular cross section which engages a peripheral inside and outside portion of the curl to prevent lateral spreading thereof, a second die includes a convex generally V-shaped annular surface which enters into the annular groove of the first die, an imaginary line diametrically intersecting the V-shaped convex surface is also generally coincident with an imaginary line diametrically intersecting the annular groove, and upon relative movement of the die such that the convex surface enters into the annular groove, a portion of the curl is crushed into a generally V-shaped configuration.

Abstract: A one-piece piston is produced by die pressing in a single step, a previously forged blank to bend an annular cylindrical collar thereon and at the same time form a fire rib between two lugs which are pierced in the die-pressing tool so that eyes are formed in the lugs and the latter are calibrated by the piercing operation.

Abstract: Apparatus and process of manufacture for forming a generally cylindrical shell having an interior surface, an opened end with a first internal diameter, a generally closed opposite end, a first internal portion intermediate the ends with a second internal diameter larger than the first internal diameter, and a second internal portion intermediate the first internal portion and the closed end with a third internal diameter larger than the second internal diameter, wherein such apparatus and process of manufacture include a mandrel having an outer surface for forming the interior surface of the shell and having an expandable and contractable intermediate portion, the mandrel intermediate portion expandable outwardly to form its second internal portion and upon the shell being formed the mandrel intermediate portion contractable inwardly sufficiently to permit the mandrel to be moved relatively away from the formed shell through the open end to permit the formed shell and the mandrel to be separated.

Abstract: A progressive forging machine is disclosed in which a tool pack is removably mounted on the machine to facilitate tool changeovers and the like. The tool pack includes tool carriers guided in bearings on the tool pack for reciprocating movement by a bolster mounted on the machine frame. Because the tools are guided by the tool pack itself, inaccuracy of bolster alignment does not adversely affect the position of the tooling. The tool pack also provides a shear, a transfer, strippers, and kickouts for both the dies and the tools. The drives for the various components on the tool pack are provided on the main machine frame and are either automatically connected during installation of the tool pack or are easily connected at the time of such installation. Because the tooling is guided by the tool pack itself, deflections within the main machine frame created by forming loads do not adversely affect tooling alignment.

Abstract: A conversion system for converting plain container end pieces into easy-open end pieces in a single press includes multiple slides, all driven by the press and carried within the confines of the press frame but independently adjustable and controllable. At least one of the slides carries conversion tooling and the other carries tab forming tooling and is arranged adjacent the conversion tooling so that the tab strip may be fed into the conversion tooling for attachment of the tabs to the end pieces by the conversion tooling. High speed feed rolls having helical gripping grooves are also provided to feed plain end pieces to the conversion tooling for forming and for attachment of the tabs.

Abstract: A pick type bit is disclosed with an improved socket for a carbide insert. The cutter body of the bit is cold-headed from a steel blank to provide a cylindrical shank and a conical head with a socket in the forward end. The cylindrical shank is roll-formed to provide a retaining groove and an intermediate section is roll-formed to provide an extraction groove between the head and the shank. The cold-heading includes an initial step of squaring-up the forward end of the blank by cold-heading it into cylindrical shape with a flat forward end and then punching the socket. This provides a socket of densified work-hardened steel. The bit is completed by brazing the base of a carbide insert in mating relation with the socket in the head.

Abstract: A method of manufacturing a cylindrical valve sleeve is provided. The method includes the steps of providing a cylindrical valve having an inner wall, an outer wall and an end shoulder disposed therebetween. The shoulder is machined to form a circumferential groove which defines a swedgeable shoulder area on the shoulder. The inner wall is broached to include a plurality of open ended longitudinal slots radially spaced about the inner wall. Next, the shoulder areas are swedged at preselected spaced positions contiguous to the end portions of the longitudinal slots to deform the preselected positions axially and radially inwardly into the slot end portions whereby the slot end portions are substantially closed relative to the inner wall of the sleeve. The preselected spaced positions are discontinuous relative to the shoulder to minimize the necessary force and resulting deformation.

Abstract: A method for making clutching teeth having crown bevels and rear cut sections includes fine stamping crown bevels on the front face of the raw part, trimming the outer surface of the part, bending the portion of the part in which the teeth are being formed through an angle equal to the inclination of the rear cut section with respect to the axis of the part, punch cutting the clutching teeth and bending the part back into the original plane.

Abstract: A process for heading of a blank (30) formed from a length of wire stock to form a brush contact (10) having a different diameter ends, (12,14) and an intermediate shoulder (16) with a relatively great reduction in the length of the blank (30) occurring during successive heading steps, including clamping the blank in one of a plurality of holders (166), each having a counter bore (46) opening onto an end face against which a respective one of a series of coning dies (32,50,56,64) are brought into abutment. Each coning die is formed with an opening (38,50,58,66) of successively larger diameters receiving a protruding end of the blank. Respective punches (40,52,60,68) are axially advanced in a respective coning die against the blank and during forming of the blanks, simultaneously forcing the blank material against the interior of the coning die opening and outward into the counterbore.

Abstract: The disclosed method features an automatic high production process of forming a socket wrench and other elongated hollow parts such as a nutdriver from a tubular metal workpiece. The method of making a nutdriver includes extruding a workpiece through a tapered female die to reduce both the inside and outside diameters at one end of the workpiece and along a predetermined portion of its length from that one end of the workpiece. A recess of non-circular cross section is formed at the other end of the workpiece. In the method of making a socket wrench, an additional step is included in forming another recess of non-circular cross section at the reduced end of the workpiece.

Abstract: A method of forging a crank shaft at least including: a first step of forming a pair of fitting grooves in an outer periphery of a crank throw portion of a billet at an axially central portion of the billet, said grooves extending perpendicular to an axis of the crank throw portion as well as to a diametral line thereof; a second step of subjecting said billet to rough forging by using a rough forging mold which comprises upper and lower molds having respective recesses which are adapted to determine the position of the billet in cooperation with the fitting grooves of the crank throw portion and a journal portion, in which step, an outflow of burr is restricted by means of an inclined offset surface disposed opposite to the outflow direction of said burr while the crank throw portion is forced to move towards a crank pin position; and a third step of subjecting said billet to finish forging by using a finish forging mold which comprises upper and lower molds having respective recesses formed corresponding to

Abstract: A method of forging a crank shaft at least including: a first step of forming a pair of fitting grooves in an outer periphery of a crank throw portion, said grooves extending perpendicular to an axis of the crank throw portion as well as to a diametral line thereof; a second step of subjecting said billet to rough forging by using a rough forging mold adapted to determine the position of the billet in cooperation with the fitting grooves of the crank throw portion and a journal portion, in which step, an outflow of burr is restricted by means of an inclined offset surface disposed opposite to the outflow direction of said burr while the crank throw portion is forced to move towards a crank pin position; and a third step of subjecting said billet to finish forging by using a finish forging mold, wherein burr is restricted its outflowing by an inclined offset surface disposed opposite to the outflow direction of the burr.

Abstract: A nut forming apparatus in which a pair of identical die assemblies are housed in a pair of diametrically opposed boxes in a rotary block and rearward movement of the die assembly relative to the rotary block at a first die station is precluded but rearward movement of that die assembly is allowed as it is moved to a second die station by rotary movement of the rotary block. A fixed back pierce pin, associated with each die assembly, is thus inoperative in response to a front forming blow struck by a punch positioned at the first die station but operates to back pierce the nut blank upon rearward movement of the die assembly in response to a front forming blow struck by a punch positioned at the second die station. A pair of cammingly interfaced cylindrical members associated with each die undergo relative rotation as the die assembly is moved by rotation of the rotary block between the first and second die stations to respectively preclude and allow rearward movement at that die assembly.

Abstract: A forging method for producing a flanged shaft such as, for example, a crankshaft, provided at its intermediate portion with a flange with the flanged shaft being formed from a blank having a diameter which is smaller than the diameter of the shaft end portions but large enough to prevent buckling of the blank when the latter is compressed in the axial direction. The blank is placed within a closed die apparatus and is axially compressed by a punch so that it is possible to produce the flanged shaft at a high dimensional precision and at a high yield, while reducing the time and labor for finishing work conducted after the forging, without requiring any large-size press.

Abstract: Arm mechanism for a pushbutton type tuner including an arm plate for supporting rotatably a frequency defining plate and a plate spring mounted on this arm plate and locking said frequency defining plate at its periphery, whereby a projection is formed at the base portion of said arm plate by embossment both from the upper and lower surfaces of the arm plate.

Abstract: A rectangular prism (FIG. 10A) is cut diagonally to form a pair of generally wedge-shaped billets (FIG. 10B). The generally wedge-shaped billets are heated and placed in a transversely elongated die cavity of a lower busting die (20). An upper busting die (22) presses the billet generally into conformity with the busting die cavity. The busting dies include a projection (36) which forms a recess in one planar surface of the billet (FIG. 10C). The busted billet is disposed axially in an axially elongated split ring die cavity (46) of a split ring die (40). A blocking punch (60) presses the billet generally into conformity with the split ring die cavity (FIG. 10D). The split ring die and the blocked billet are moved from a blocking well (14) to a finishing well (16) where a finishing punch (70) presses the blocked billet into conformity with the finishing die cavity (FIG. 10E). The flanges are trimmed from the finished billet and mounting apertures (80, 82) are punched to form an excavator tip (FIG. 10F).

Abstract: The method of manufacture of a sabot component which comprises the steps of evering an aluminum workpiece from bar stock, upsetting the workpiece in a first die, by axial force, to constitute a first preform having a desired uneven mass distribution along the axis thereof, hot forging the first preform in a second die, by transverse force, to constitute a second preform having an unsymmetrical mass distribution transverse to the axis thereof, hot forging the second preform in a third die, by transverse force, to constitute a stamping having apposed unsymmetrical formed surfaces, solution heat treating the stamping to a "W" condition, freezing the stamping to render its metalography dormant, cold forging the stamping in the third die, artificially aging the stamping to a "T8" condition, trimming the stamping in a fourth die, and annodizing the trimmed stamping.