Abstract: This torsion beam manufacturing method is a method of manufacturing a torsion beam that includes a uniformly shaped closed cross-sectional portion of which a cross section orthogonal to a longitudinal direction is a closed cross section having a substantial V-shape or a substantial U-shape at any position in the longitudinal direction, and a shape changing portion which has a connection region leading to the uniformly shaped closed cross-sectional portion and including a closed cross section having a shape different from the shape of the closed cross section of the uniformly shaped closed cross-sectional portion. The torsion beam manufacturing method includes pulling process of applying a tensile force in the longitudinal direction to at least the connection region of a torsion beam material including the uniformly shaped closed cross-sectional portion and the shape changing portion, to obtain the torsion beam.

Abstract: A colored translucent zirconia sintered body contains a transition metal element as a coloring agent, having a clear color tone and high transparency, and being excellent in both design properties and esthetic properties, and its production process. A colored translucent zirconia sintered body includes yttria in an amount of at least 6 mol % and at most 15 mol % and at least one member selected from the group consisting of iron, nickel, manganese, cobalt, chromium, copper and vanadium in an amount of at least 0.02 mol % and at most 0.5 mol % as calculated as oxides, and having a porosity of at most 1,000 ppm. The average crystal grain size is preferably at most 60 ?m.

Abstract: The method for producing at least one notch in an outer wall of a tube includes guiding a first punch being made of a preforming tooth, causing the preforming tooth to penetrate through the wall of the tube until a protuberance is formed, positioning a solid cylindrical mandrel inside the tube. Then, the method includes guiding a second punch with a punching tooth, a leading end of the punching tooth having a shape complementary to a shape of the notch to be made in the wall of the tube, positioning a punching mandrel inside the tube, and having a groove suitable for containing the upset material. The invention can be used for notching headrests for the seats of a motor vehicle.

Abstract: An exhaust connection coupler and a method for manufacturing a braid cover incorporated therein are provided. The method of manufacturing comprises the steps of providing a tubular sleeve formed of braided wire filaments and forming at least one end of the sleeve into shape using a forming die such that the at least one end of the cover includes a circumferential neck portion having a diameter smaller than the diameter of a body portion of the cover. In the method, the sleeve may be pressed between male and female forming dies in order to create the cover's desired shape, which can include a shoulder extending radially outwardly from the cover's neck portion and meeting the cover's body portion at a corner.

Abstract: A method for removal of dents from wind turbine masts uses a dent pushing tool. The dent pushing tool includes a self aligning ram assembly with a central ram cylinder and removable adjustable length arms. At the end of one arm is a curved base. At the end of the other arm is a dent pusher plate. Removal of the dent is caused by extension of the central ram cylinder.

Abstract: A pair of pliers including an upper jaw, a lower jaw, two handles, and a pivot. The upper jaw and the lower jaw combine to form a gripping jaw capable of opening and closing. The upper jaw is in the shape of an inner arc, and the lower jaw is in the shape of an outer arc. The inner arc includes a concave hole, and the outer arc includes a convex member corresponding to the concave hole. The two handles are integrated with the upper jaw and the lower jaw, respectively, and fixed via the pivot to form a cross connection.

Abstract: According to an implementation a method for manufacturing a pedal for a motor vehicle is provided. The method comprising inserting into a hollow profile a flexible yet substantially incompressible retainer member and subsequently applying one or more forces to an external surface of the hollow profile to induce a change in shape of the hollow profile from a first shape to a second shape. The substantial incompressibility of the retainer member inhibiting deformations in the internal wall surface of the hollow profile as the one or more forces are applied to the external wall surface of the hollow profile so that the internal wall surface is substantially free of deformations upon the hollow profile assuming the second shape, the flexibility of the retainer member allowing it to bend in the direction of the applied one or more forces to accommodate a change in shape of the hollow profile from the first shape to the second shape.

Abstract: A groove processing device, which processes a cylinder groove to an inner circumference of a cylinder to protrude from an inner circumferential surface toward an outer circumferential surface side and extend in a center line direction of the cylinder, includes: a first groove processing unit that process both end portions of the cylinder groove in a circumferential direction thereof, and a second groove processing unit that processes a center portion of the cylinder groove in the circumferential direction thereof, wherein an outermost circumferential portion of each of the first groove processing unit and the second groove processing unit being formed to be a chevron shape so that a center portion thereof in the circumferential direction of the cylinder protrudes, and an inclination angle from a vertex portion in the outermost circumferential portion of the first groove processing unit is larger than that of the second groove processing unit.

Abstract: A method for embedding a heat pipe into a slot of heat-conducting seat is disclosed. The method has the exposed portion of the heat pipe be flat and coplanar with the surface of the heat-conducting seat after the heat pipe is embedded into the slot of the seat. The method utilizes a power press machine with multiple stamping dies to progressively press the heat pipe.

Abstract: The present invention relates to a notch pressing device for a crash box of a vehicle. The notch pressing device for a crash box of a vehicle includes a lower fixing plate, an upper fixing plate mounted to the lower fixing plate by a plurality of posts, a core rotating unit that selectively rotates a core where the crash box is put and is disposed to one end of the lower fixing plate, a supporting unit that is connected to a moving die for selectively supporting a lower portion of an end of the core and that is disposed to a side of the lower fixing plate, and a forming unit which is connected to a punch, which selectively pushes the crash box put to the core for forming the notch, and that is disposed to the upper fixing plate.

Abstract: Manufacturing equipment of electric resistance welding pipes having excellent characterization of welded seams, includes an apparatus that supplies a strip, an apparatus that reforms a shape, an apparatus that performs roll forming, an induction heater, and a contacting apparatus of strip edges by pressing, and having a finpass forming apparatus incorporating a fin having at least two stages of tapering in a middle portion of the roll forming, wherein tapering of the strip immediately before electric resistance welding is conducted such that an angle from a surface of a strip edge toward a vertical direction is in a range of 25 degrees to 50 degrees, and length of a perpendicular angle from a starting position to an end position of the tapering at one side is 20% to 45% of strip thickness, and by shaping the tapering with a fin, having at least two stages of tapering, incorporated in a finpass forming end stand.

Abstract: The present invention provides a cylinder apparatus processing method capable of preventing a base shell from bending which otherwise would be caused due to a residual stress generated when the base shell is processed. The cylinder apparatus processing method comprises securely holding an outer diameter of the base shell 1 with a mandrel 5 inserted therethrough with use of a holder die 4, and forming a recess 2 on the base shell 1 by locally applying crush processing (cold working) to an upper position of the base shell 1 with use of a press die 6 and concurrently forming an impression 21 of a bend prevention die 7 at a lower position of the outer diameter of the base shell 1 by a reactive force R to a processing force F applied by the press die 6 and received by the bend prevention die 7.

Abstract: The invention relates to methods and apparatus for manufacturing intravascular stents wherein the intravascular stent has its inner surface treated to promote the migration of endothelial cells onto the inner surface of the intravascular stent. In particular, the inner surface of the intravascular stent has at least one groove formed therein.

Abstract: When a punch is downwardly pressed, an inner circumferential surface of a first rack blank bites into a top surface of a second rack blank. A blank material upwardly flows due to a reaction force and is used to form rack teeth. Thus, a filling degree of the teeth with the material is enhanced. At the time when the forming of the rack teeth is finished, a gap is left between the inner circumferential surface of the first rack blank and the outer circumferential surface of the second rack blank. Thus, a die is not put into a sealed condition. Consequently, a forming load is small so that the lifetime of the die is lengthened. Also, the top surface of the second rack blank bites into a bore hole portion of the first rack blank so that the first rack blank and the second rack blank are joined together. Accordingly, the rigidity of the entire rack teeth is increased.

Abstract: A grippable container is provided for foodstuffs and other items, in which the container includes a closed bottom, an open top, and a body extending between the bottom and top, wherein the body includes a plurality of gripping indentations which are circumferentially spaced apart at an obtuse angle from each other. The grippable indentations each comprise a recess on the container body that has a relief pattern of substantially parallel projections, such as ribs. The grippable indentations on the container make it possible for a user to easily grasp and pick up a relatively large container from the side with enhanced control.

Abstract: Disclosed is a device and method for forming a curl in a closable container. A process of forming a pre-curl is used, which is followed by a second separate step of forming the completed curl. The two-step process provides for higher tolerances with respect to the shape of the curl that allows the curl to be used as a sealing surface for a recloseable metal bottle. A three-step process provides for even greater tolerances and reduces longitudinal forces by completing the curl using lateral forces. Also, a die curler is disclosed that has an eccentric motion that forms a curl in a single progressive curling process.

Abstract: A dimpler includes a frame supporting a fluid cylinder which drives a ram toward a platen to press a dimple into a pipe fitting or other object. A method of dimpling or redimpling pipes or fittings is also described.

Abstract: Disclosed is a device and method for forming a curl in a closable container. A process of forming a pre-curl is used, which is followed by a second separate step of forming the completed curl. The two-step process provides for higher tolerances with respect to the shape of the curl that allows the curl to be used as a sealing surface for a recloseable metal bottle. A three-step process provides for even greater tolerances and reduces longitudinal forces by completing the curl using lateral forces. Also, a die curler is disclosed that has an eccentric motion that forms a curl in a single progressive curling process.

Abstract: In a method of making a tube, a sheet metal blank is placed in a U-shaped cavity of a lower mold of a shaping tool, and pressed into the cavity by a ram to shape the blank into a U-shaped configuration. In a next process step, the U-shaped blank is formed between an upper mold and a lower mold of a molding press into a tubular configuration. The upper and lower molds of the molding press with accommodated tubular profile are then clamped together and the clamped upper and lower molds are then removed from the molding press. Subsequently, the confronting longitudinal edges of the tubular profile are welded together via an opening that provides access to the longitudinal edges. After separation of the upper mold from the lower mold, another shaping cycle may begin.

Abstract: A method and apparatus for making a tube having an inverted cross section and the resulting tube made thereby.

Abstract: A process for producing a hollow monoblock shaft from a pipe, the pipe initially having a constant diameter and a constant wall thickness, and the monoblock component including at least one area of its length being of a smaller outside diameter and a greater wall thickness than the constant diameter and constant wall thickness of the pipe. The process can be carried out simply and economically by the following process steps: selecting a pipe with a wall thickness which corresponds to the smallest wall thickness of the finished component, partial heating of at least one area of the pipe, axial upsetting the heated area of the pipe and radial forging the heated area of the pipe.

Abstract: A metal gas-feed tube for a head air bag automotive vehicle has a sleeve formed on a bent end thereof to fit onto a connecting fitting of a gas generator. That sleeve is formed in part from an unbent region of the tube by pressing a mandrel into the end of the tube which lies outside a die so that the rear end of the sleeve is formed from a bent portion while the free end is not subjected to bending deformation in the production of the bend.

Abstract: A method of forming a radially expandable externally grooved tubular fastener from metal, comprising the steps of providing a suitable tubular blank (11) having a tubular wall (12) and squeezing the tubular wall between an internal member (17) with a surface which engages the internal tubular wall face (15) of the blank and a plurality of external members (18) provided with suitably shaped surfaces engaging the external tubular wall face (16) of the blank (11) thereby to form grooves (23) on the external tubular wall face (15) of the blank (11).

Abstract: A tube partial thread forming apparatus and method is disclosed. A tube is placed on the apparatus around internal die sections, which are separated by a mandrel to cause the internal die sections to engage the tube. stripper pieces are moved into engagement around the outer surface of the tube to secure and support the tube. External die sections extend through the stripper pieces and engage the tube and form partial threads thereon.

Abstract: An indicia for marking on an object, such as a cartridge case, for representing selected information, such as identification indicia identifying the firearm that discharged the cartridge, and methods and apparatus for generating, imprinting and reading the identification indicia. An indicia includes a multi-dimensional array of encoded marks, including encoded marks determined by spectral encoding variables representing the selected information wherein each spectral variable is spectrally distinguishable from others of the spectral variables representing variables, and an encoded pattern of the encoded marks is determined by algorithmic transformation of the selected information. An indicia may also include hologram related artwork. An indicia may be an encoded hologram multi-dimensional barcode, an encoded hologram or an encoded concentric circular barcode and may be formed of a single indicia or as an array of indicia.

Abstract: An apparatus for horizontally actuating hemming and stamping die sets includes a horizontal base support and a roller device horizontally mounted thereon. A linear guidance system is set in and a drive support is vertically attached to the base support. A drive mechanism is supported and an anvil die set is held by the drive support. A vertical platen rests on top of the base support and is loosely guided by the linear guidance system. A punch die set is held by the vertical platen and a plurality of bushings are set therein. At least three guide shafts are secured to the anvil die set and each is engaged to one of the bushings of the punch die set. A plurality of link bars are attached to the vertical platen via link bar attachments and coupled to the drive mechanism. Actuation of the drive mechanism horizontally moves the vertical platen.

Abstract: Method for the production of a spindle nut (3) of a spherical thread drive mechanism, whereby the spindle nut (3) has at least one screw-shaped track (4) formed as a single piece on its inner circumference, whose threads (38) are limited by shoulders (6). The shoulder (6) is interrupted by a deflecting recess (23) at at least one deflecting position, in order to deflect balls (13) out of one thread into an adjacent thread (38). The method includes locating a tool arbor (56) in a hollow blank (57), whereby the tool arbor (56) has on its outer circumference a counter profile of the screw-shaped track (4) and a projecting part (59) for each deflecting recess.

Abstract: A hollow rack shaft is manufactured through a first step, a second step and a third step. At the first step, the plate-like workpiece of substantial rectangular shape is press-formed into a gutter-like shape. At the second step, a row of rack teeth is press-formed by a preliminary forming step and a main forming step on the flat bottom portion of the workpiece formed in the first step. The die set used at the second step is provided with a recess for releasing surplus workpiece material within the die clearance at a stroke end of the pressworking and each die set is divided into a plurality of segments at the recess. At the third step, each of a pair of legs of the workpiece is bent in a semi-circular shape so as to be butted to each other.

Abstract: Tube bending/crimping apparatus has a frame, a toggle assembly and a carriage assembly. The toggle assembly has overlapping male dies with tapering working tips that form a self-centering wedge. The carriage assembly has a shaft with a pinion that engages a rack on the frame to move the carriage assembly. A handle on the shaft is linked to the shaft by a cam clutch and a plunger, so that when the plunger is engaged, pushing the handle moves the carriage assembly forward. When the plunger is disengaged, the carriage assembly is easily moved back to the starting position. Mechanical stops for the handle assure consistent advancement. A receiving element on the carriage assembly has grooves for several sizes and orientations of tube.

Abstract: In a method of securing a rod-shaped part in a surrounding holding member, a flat holding member is fabricated with opposite side edges that are formed with elements configured for interlocking engagement. The side edges of the holding member are bent upwards, and the holding member is then shaped into a cross section in accordance with the cross section of the rod-shaped part. After inserting the rod-shaped part into the holding member; the holding member is press-fitted about the rod-shaped part.

Abstract: Methods are provided for forming a hollow rack shaft from a workpiece comprising a rectangular plate. The workpiece is first bent into a gutter-like shape using a first die set. Rack teeth are then press-formed in a portion of the gutter-like shape using a second die set. The legs, or sides, of the workpiece are then bent around a mandrel into a semi-circular shape so as to butt against each other. Preferably, the die sets and mandrel may be adapted to improve the resulting hollow rack shaft.

Abstract: A method for coining holographic images or holograms in a contoured or tapered surface of hard metal articles such as automotive products and sporting and fitness products including ball bats using a split die having an interior surface mirroring the contoured or tapered surface of the metal article.

Abstract: A hollow rack shaft is manufactured through a first step, a second step and a third step. At the first step, the plate-like workpiece of substantial rectangular shape is press formed into a gutter-like shape. The first die set used at this step is provided with slant die surfaces for canceling elastic recovering generated at the workpiece when the workpiece is removed from the first die set. At the second step, a row of rack teeth is press-formed on the flat bottom portion of the workpiece formed in the first step. The die set used at the second step is provided with a recess for releasing surplus workpiece material within the die clearance at a stroke end of the pressworking. At the third step, each of a pair of legs of the workpiece is bent in a semi-circular shape so as to be butted to each other. At this time, a mandrel is inserted between the legs of the workpiece.

Abstract: In a pipe rack forming method, in a state of holding a pipe forming body by a holding portion in a holding metal mold, at a time of pressing a flat surface portion of the pipe forming body by tooth bottom forming surfaces of respective stages of tooth profile portions in a tooth profile metal mold, the structure is made such as to sequentially employ the tooth profile portions in which a tooth bottom height applied to the flat surface portion is reduced in sequence for the tooth profile portions in the tooth profile metal mold, repeatedly pressing and moving forward and backward mandrels having the same size to an inner periphery of the pipe forming body every time when the respective stages of tooth profile portions in the tooth profile metal mold press the flat surface portion, and forming a rack tooth having a final tooth profile.

Abstract: To develop a method for installing an end member to a hollow shaft member for an office equipment in which a high degree of coaxiality and a high degree of vertical state can be attained, its manufacturing stages are simple and they can be realized under a less-expensive cost. The present invention is constituted by the steps comprising (1) using a hollow shaft member made of soft metal; (2) inserting the end member made of hard metal formed with a fitting groove satisfying some requirements into the hollow shaft; (3) forming round holes at the central part of each of the split dies and preparing a molding machine having more than three pressing members toward the center of each of the round holes; and (4) installing the end member to the shaft member with the pressing force of the pressing member.

Abstract: A support bar of a headrest assembly or a hand brake is provided with one or more notches or indented portions. The notches or indented portions are formed in a way that inhibits the formation of additional material portions extending outwardly from the smoothly curved outer surface of the support bar. The indented portions or notches possess a shape having continuous curvature as seen in a cross-section perpendicular to the axis of the pipe member.

Abstract: A backflow prevention assembly has a unitary housing with a passage therethrough, two threaded regions formed in an inner surface of the unitary housing, and two valve assemblies positioned in the passage to prevent fluid flow in a direction. Each valve assembly has an annular mount having a threaded outer surface that engages one of the threaded regions on the inner surface of the housing. The threads can be formed by placing a die having a thread on an outer surface thereof in contact with an inner surface of the unitary housing, and pressing on the outer surface of the housing.

Abstract: A device for embossing metal pipe is disclosed. The device includes a core having a plunger hole and a plurality of core pass through holes perpendicular to the plunger hole. The device also includes a plunger for moving through the plunger hole to push the punches in the core pass through holes selectively away in a direction perpendicular to the axis of the core.

Abstract: In forming a fuel inlet pipe FP, (1) a portion of a base pipe is expanded by use of an expander punch to form a processed pipe comprising a neck portion, of which the diameter is the same as that of the base pipe, a tapering portion, and an expanded portion, all of these portions being connected in coaxial relation to one another (coaxially expanding process); and (2) a central axis of the neck portion and a central axis of the expanded portion are decentered relative to each other, and the expanded portion of the processed pipe is further expanded by use of an expander punch having a diameter larger than that of the expander punch used in the coaxially expanding process, thereby forming the fuel inlet pipe FP (eccentrically expanding process). The coaxially expanding process is performed one time or a plurality of times, while the eccentrically expanding process is performed only one time.

Abstract: A tubular part having a tubular main body and an integral tubular protrusion projecting laterally from the side of the main body and in fluid-tight communication therewith is superplastically formed by inserting the tube in a cavity of a die base and heating the die to a temperature at which the material of which the tube is made exhibits superplastic properties. The distal end of a pull-rod is extended through an opening in the die base and through a hole in the side wall aligned with the opening. A pull-die is selected having a cross section larger than the hole and about equal to the desired internal cross section of the tubular protrusion. The pull die is attached to the distal end of the rod and (before or after attachment) is heated to about the superplastic temperature of the tubing material.

Abstract: In a method of making a pipe of different wall thickness, a mandrel with at least one outer recessed axial section is inserted into a tubular blank. Subsequently a drawing die, having an inner diameter smaller than an outer diameter of the tubular blank, is pushed over the tubular blank while the pipe is held in place with respect to the mandrel in drawing direction, thereby pressing a wall portion of the blank into the recessed axial section of the die to form a pipe with a wall portion of greater wall thickness. As the mandrel is then withdrawn from the pipe, the wall portion of greater wall thickness of the pipe is pressed radially outwards.

Abstract: A manufacturing method of a hollow rack bar wherein the load imposed on the rack teeth configuration of a forming die is reduced and precision level of the formation of rack teeth is improved. After the formation of a flat portion, a steel pipe is placed in the forming die having a rack-teeth configuration and a plurality of mandrels having extruding portions of different sizes are sequentially inserted into the steel pipe in order to form rack teeth. A mandrel having a planar extruding portion is firstly inserted and then a mandrel having an extruding portion with an approximately central depression in the longitudinal direction is inserted. The width of the mandrels is smaller than the inside diameter of the steel pipe.

Abstract: A backflow prevention assembly has a unitary housing with a passage therethrough, two threaded regions formed in an inner surface of the unitary housing, and two valve assemblies positioned in the passage to prevent fluid flow in a direction. Each valve assembly has an annular mount having a threaded outer surface that engages one of the threaded regions on the inner surface of the housing. The threads can be formed by placing a die having a thread on an outer surface thereof in contact with an inner surface of the unitary housing, and pressing on the outer surface of the housing.

Abstract: A method for manufacturing a hollow rack bar having a flat portion thick enough, which prevents difficulty in pulling out a core after press working. The flat portion is formed by inserting the core having an approximately central depression in the longitudinal direction into a steel pipe and pressing the steel pipe from the outside by an upper and a lower dies. Subsequent to the formation of the flat portion, rack teeth are formed by placing the steel pipe in a tooth profile forming die and forcibly inserting a mandrel into the steel pipe.