Abstract: In an aspect of the present disclosure is an electric aircraft motor with a fully welded rotor. The motor includes a stator and a rotor. The stator includes an inner cylindrical surface and an outer cylindrical surface. The rotor includes a cylindrical portion and spokes welded to the cylindrical portion. In another aspect of the present disclosure is a method for manufacturing a fully welded rotor.

Abstract: A compression die configured to crimp a composite core is disclosed. The compression die includes an outer body having a tool engaging surface, and an inner body coupled to the outer body. The inner body has a crimping area, wherein the crimping area of the inner body includes ten planar surfaces. The ten planar surfaces are positioned at an angle with respect to an adjacent planar surface such that the combination of the ten planar surfaces form a decagon shaped channel. Crimping is performed by the compression die by inserting the composite core into an encasing connector, which is then inserted into the decagon shaped channel of the compression die. A radial force towards the center of the decagon shaped channel is applied until an outer circumference of the encasing connector containing the composite core fully engages a surface area of each of the ten planar surfaces.

Abstract: A vehicle pillar structure includes: a pair of frame components that extends in a longitudinal direction of a vehicle pillar; and a transparent component that is formed so as to be transparent, and that bridges a gap between the pair of frame components. Each of the pair of frame components is in a cylindrical shape having no seams in a cross-section thereof, and a planar transparent component joining surface to which the transparent component is joined is included as part of an outer peripheral surface of each of the pair of frame components.

Abstract: A terminal crimping apparatus, which crimps a crimping part of a terminal onto a conductor at an end part of an electric wire, includes: an anvil which supports a bottom part of the crimping part in a mounted manner; and a crimper disposed so as to move in proximity to and apart from the anvil. A plurality of anvil-side crimping surfaces are formed in the anvil along a longitudinal direction of the conductor, the respective anvil-side crimping surfaces being formed so as to be continuous from each other without a step, in a substantially center part in a width direction thereof, along the longitudinal direction of the conductor and have curved surface shapes different from each other in both side parts thereof.

Abstract: A tubular twist beam comprises a tubular body 20 including a U-shaped groove 22, tubular end sections 28, and transition sections 26 therebetween. The width w of the U-shaped groove 22 decreases continuously from each transition section 26 to a center point C of the tubular body 20 and is narrowest at the center point C to shift stress from the transition sections 26 to an area around the center point C. The tubular body 20 also includes depressions 24 along side walls 38 of each transition section 26 to direct stress to the underside of the U-shaped groove 22 and further balance the stress levels along the length of the tubular body 20. Thus, the tubular body 20 can be formed with a reduced thickness t and thus a reduced weight without sacrificing performance.

Abstract: Apparatus (120) for making an adaptor (2) which is used in heating and ventilation systems and which is used to connect ducting which is of a square cross sectional shape to ducting which is of a circular cross sectional shape, which apparatus (120) comprises: (i) a work area (24) for receiving sheet metal (127) to be made into the adaptor (2); (ii) a creasing member (28) which is for creasing the sheet metal (127) on the work area (24); (iii) a pivot member (122) about which the sheet metal (127) is pivoted on the work area such that the creasing member (28) is able to make a plurality of creases (146) which are in the sheet metal (127) and which extend from the pivot member (122) in order to produce a transition part of the adaptor (2) which is positioned between a first end of the adaptor (2) which is of the square cross sectional shape and a second end of the adaptor (2) which is of the circular cross sectional shape; (iv) operator means (32) for causing the creasing member (28) to operate and crease t

Abstract: A roll forming method including a roll forming step performed by a plurality of roll formers and a bending step performed by a round bender provided with a plurality of bending roll units is disclosed. After a concave surface is formed at a surface of a shaped beam sequentially bent so as to have a closed section at the roll forming step, the concave surface is disposed so as to face toward an inward of a curvature of the shaped beam in the round bender and the shaped beam is formed to have the curvature through multiple steps at the bending step.

Abstract: A radial dimension of a pipe is changed by applying contiguous pipe contacting surfaces of adjacent cam rollers. Pipe contacting surfaces uniformly vary in width of curvatures as distances change between a center of rotation of the cam rollers and the pipe contacting surfaces side walls of the cam rollers are shaped and adjacent. Bevel gear teeth on sloped side walls force all rollers to turn uniformly. Cylinders on a frame surrounding the pipe drive pistons, lever arms and cam rollers that move the pipe wall. Radial forces on the cam rollers hold sloped side walls adjacent, bevel gears engaged and pipe contacting surfaces contiguous. Smoothly deforming a pipe wall inward forms a nozzle sat an end, a restrictor, a pipe closure, a solid rod or a pipe joint. In a joint, outer and inner pipe walls are moved inward respectively beyond and within elastic limits, ensuring tightness.

Abstract: The cross section of a curved portion of a curved cannula is oval shaped. The oval is oriented such that a major axis of the oval is generally aligned with the curved portion's bend radius. In one aspect, the cannula tube is ovalized so that the radius of curvature of an interior wall approaches the outer radius of an instrument component that contacts the curved portion during instrument insertion. In this first aspect, a wider contact patch area between the instrument component and the cannula results, which reduces friction and stick-slip during insertion. In another aspect, the cannula tube is ovalized so that the radius of curvature of an interior wall is less than the outer radius of an instrument component that contacts the curved portion during instrument insertion. In this second aspect, two contact patches are established between the instrument component and cannula, which also reduces friction and stick-slip during instrument insertion.

Abstract: A lightweight hollow member having a high strength such as at least 780 MPa, a complicated shape which can be applied to automotive parts, a high stiffness, and excellent impact properties, and a manufacturing apparatus and method which can form the hollow member by simple steps and which use relatively small and inexpensive forming equipment are provided. The manufacturing apparatus 10 has a feed unit 11 which feeds a hollow steel material being worked 20 having a closed transverse cross-sectional shape in its lengthwise direction, a support unit 12 which supports the material being worked 20 while it is being fed at a first position A, a heating unit 13 which heats the material being worked 20 at a second position B, a transverse cross-sectional shape modifying unit 14 which carries out working to modify the transverse cross-sectional shape of the material being worked 20 at a third position C, and a cooling unit 15 which cools the material being worked 20 at a fourth position D.

Abstract: In order to develop a surgical needle comprising an elongate needle body and a needle point formed on a distal end of the needle body, wherein the needle body is manufactured in particular from an elongate cylindrical blank, in a way that improves the handling ability of the surgical needle, it is proposed that the needle body has at least one textured-profile lateral face, which comprises at least one textured-profile lateral-face region provided with a textured profile, wherein the textured profile comprises a plurality of indentations and wherein the at least one textured-profile lateral-face region extends as far as the needle point. An improved method of manufacturing a surgical needle is also provided.

Abstract: A method of monitoring quality of a control circuit in a power plant is provided. The quality of the control circuit is continuously assessed by determining characteristic quantities describing the quality by applying a plurality of testing methods suitable for describing dynamic properties of the control circuit to current operating data originating from the instrumentation and control equipment of the power plant, and by evaluating the characteristic quantities.

Abstract: A method and apparatus are disclosed for making a hydro-formed part by first hydro-forming a tubular blank to form an initially formed part. The initially formed part is clamped in a calibration tool with clamps. The initially formed part is connected to a source of electric current and electric current is pulsed through the initially formed part to reduce internal stresses in the initially formed part and reduce spring-back to form the initially formed part to a target shape.

Abstract: A tool assembly for shaping an impingement shield for use with a turbine engine is provided. The tool assembly includes a bracket, a connecting member, and at least one support member. The connecting member is coupled to a force device and a zipper strip that is coupled to the impingement shield. The support member is positioned on the impingement shield via pads that are moveable to accommodate the contour of the impingement shield. By pulling the zipper strip, the zipper strip may be straightened and/or the impingement shield may be shaped.

Abstract: A method enhances fatigue strength of ear portions which are high fatigue risk parts in a torsion beam almost without bringing about disadvantages in terms of productivity and cost. A torsion beam is formed with a portion of the tubular body into an approximately U-shape in cross section by crushing the portion of the tubular body in the radial direction and, thereafter, due to bending with a bottom line set as a belly side of bending, a bending strain of 2 to 6% in the tube longitudinal direction on a tensile side is imparted to the ear portions.

Abstract: A method of hydro-forming an elongated tubular member that has areas of predicted high strain and areas of predicted low strain. The tubular member is initially deformed into a preliminary preform shape by compression in a preform die. Metal in the areas of predicted low strain is stretched during the preforming process by radially deforming the tube between two halves of the preform die. The preliminary preform is then expanded with internal hydro-forming pressure to form a preformed tube. The preformed tube is then hydro-formed into a final die to form the final shape for the part. The extra metal in the areas of low strain is stretched into the areas of high strain in the final hydro-forming operation.

Abstract: A gripping surface is provided on an outer surface of a needle shield as incorporated into an intravenous catheter assembly. The gripping surface provides a gripping position nearer the catheter adapter, catheter and needle tip for improved balance and control of the catheter assembly during insertion of the catheter. Additionally, the gripping surfaces include a guard feature to prevent a user's unintended contact with various components of the catheter assembly whereby the contact may result in an undesirable “over the bevel” condition.

Abstract: An anti-spin mounting pole for holding a communications device mounted thereon generally stable relative to a desired position when the lower end portion of the resultant pole is installed in a concrete base, such anti-spin mounting pole formed from an elongated pole having a generally uniform cross-sectional configuration defining a nominal outer perimeter and having one or more compressed areas formed along the lower end portion of the pole to alter thereat the initial generally uniform cross-sectional configuration and effect an enhanced out-of-round condition defining an anti-spin portion that includes a pair of oppositely directed ears extending outwardly beyond the nominal outer perimeter of the elongated pole.

Abstract: A method of forming a tubular member with portions having finished corners formed in a hydroforming operation by initially forming a pre-form that includes sharp corners. The pre-form includes bulges of the tube material between the sharp corners that flow toward the intended corner locations as the tubular member is hydroformed. The bulges may be external ribs or internal recesses.

Abstract: A method for embedding a heat pipe into a slot of heat-conducting seat is disclosed. The method has the exposed portion of the heat pipe be flat and coplanar with the surface of the heat-conducting seat after the heat pipe is embedded into the slot of the seat. The method utilizes a power press machine with multiple stamping dies to progressively press the heat pipe.

Abstract: The method includes providing a planar sheet part; forming the planar sheet part by drawing or conical spinning to the shape of a partially formed part made up of a plate and a provisional hollow portion extending from the plate with a revolution shape with respect to an axis perpendicular to the plate, and an end wall closing an end of the provisional hollow portion opposite to the plate; and elongating a section of the provisional hollow portion by cylindrical or conical spinning. The shock absorber is integral with a plate and an elongated hollow portion extending from the plate with a revolution shape. A section of the elongated hollow portion has a thickness that is thinner than the thickness of the plate.

Abstract: A method for the manufacture of a measuring device, and a measuring device for registering at least one measured value of at least one process variable, wherein the measuring device includes a measuring tube, which has at least one necked out portion, on which at least one measuring transducer is arranged, wherein the measuring tube together with the necked out portion is monolithic, and wherein the necked out portion is manufacturable from the measuring tube at least partially by a deformation method.

Abstract: A method enhances fatigue strength of ear portions which are high fatigue risk parts in a torsion beam almost without bringing about disadvantages in terms of productivity and cost. A torsion beam is formed with a portion of the tubular body into an approximately U-shape in cross section by crushing the portion of the tubular body in the radial direction and, thereafter, due to bending with a bottom line set as a belly side of bending, a bending strain of 2 to 6% in the tube longitudinal direction on a tensile side is imparted to the ear portions.

Abstract: An apparatus for cold-forming a workpiece having a substantially round cross-section and an elongate body into a tube having a main portion with a substantially tetragonal cross-section and a reinforced end. The apparatus includes a die in which a received portion of the body of the workpiece is receivable and from which a preselected portion of the body extends, and a first punch adapted to bend the preselected portion radially outwardly to form a curled end. The apparatus also includes a second punch to form the curled end into a round reinforced end, and a die subassembly for forming the received portion of the body of the workpiece into the main portion of the tube having the substantially tetragonal cross-section and for forming the round reinforced end into the reinforced end of the tube.

Abstract: A method of manufacturing flow selector disk for a fluid pressure regulator, including the steps of providing a plate having a first face and a second face, and forming at least one baseline orifice in the plate including a first diameter portion adjacent the first face and a second diameter portion adjacent the second face. The first and second diameter portions are spaced a distance from each other to form an annular ring therebetween. A central flow portion is formed through the baseline orifice that is in fluid communication with both of the first and second diameter portions. The central flow portion has a relatively smaller diameter than either of the first and second diameter portions. The method also includes the step of plastically deforming a portion of the annular ring adjacent the central flow portion to thereby reduce the diameter of the central flow portion.

Abstract: A bronze outlet pipe and making process thereof comprises the steps of: a. fluid inflation forming; b. working an outer wall of the tube member; c. working a first and a second connectors; d. working an arcuate leadless brass tube; e. selectively welding the first inlet with the orifice or welding the first outlet with the mouth together; f. welding the first connector and the tube member together; g. selectively welding the first connector or the second connector with the first opening of the first inlet together, or welding the orifice of the first connector or the mouth of the second connector with the first inlet of the tube member or the first outlet of the tube member together; h. surface treating; wherein the tube member and plural welding portions are surface treated to finish the bronze outlet pipe.

Abstract: A method of press-forming a tubular part having a cross section of an irregular shape crushes a steel tube between an upper die and a lower die in order to form a V-shaped cross section. When the curvature radius of a tip of the upper die is defined as R1, the curvature radius of a bottom portion of the lower die corresponding to the tip of the upper die is defined as R2, and the wall thickness of the steel tube is defined as t; R1, R2, and t satisfy R1+2t=R2 and 1.5t?R1?3t.

Abstract: A method of forming a flanged tubular member includes the steps of: positioning a tubular blank in a die; applying nominal pressure; closing the dies; and increasing pressure within the blank, thereby converting the tubular blank to a hydroformed member having the flange and a hem with a cavity therein. The die halves define: a die tubular cavity portion; a die hem cavity portion; and a die flange cavity portion. Upon closing the die halves with nominal pressure and then increasing pressure, (1) the blank is deformed within the die tubular cavity portion; (2) the flange is defined from a portion of the blank in the die flange cavity portion; and (3) at least an intermediate hem is defined in the die hem cavity portion.

Abstract: Articles are often formed from a tubular workpiece in a process which does not usefully shape the ends of the tube. In an embodiment of the invention, tube ends may be mechanically reduced in cross section and then expanded against a secondary forming surface(s) using an electromagnetic force to obtain desired shapes for the tube ends and minimize scrapping of workpiece material.

Abstract: An upsetting method capable of eliminating a correction step by preventing occurrence of quench distortion is provided. The method includes the step of preparing an upsetting apparatus 10 equipped with a forming die 11 and a guide 20 having an insertion hole 21 for securing a diameter expansion scheduled portion 2 of the bar-shaped raw material 1 in a buckling preventing state and a punch 30. The diameter expansion scheduled portion 2 of the raw material 1 in a heated state is disposed in the insertion hole 21 of the guide 20 in a heated state, and the tip end portion of the guide 20 is disposed in the cavity 12 of the forming die 11 adjusted in temperature so as to be below a temperature of the raw material 1, and the raw material is secured to the securing portion 13 of the forming die 11.

Abstract: A method of manufacturing a forging for forming a split casing comprising the steps of creating a forging, for example, by a ring rolling process and then deforming the forging by compressing it along a first axis and/or extending it along a second axis.

Abstract: A roll-forming or bending machine is provided for forming an angled or rounded and simultaneously tapered hollow body or similar workpiece from a material blank. The machine has at least one tapered roll and at least one counter element, between which a forming pressure can be applied to the material blank. The one counter element has an elastic surface and is constructed as a bending table for supporting the material blanks, so that the one or more rolls apply forming pressure on the material blank on the bending table. The bending table is guided so that it can move in the longitudinal direction and can rotate about a rotational axis, and the rolls can move perpendicular to the longitudinal direction, allowing a change in the relative position of the roll and rotational axis of the bending table caused by a rotational movement of the bending table to be compensated.

Abstract: A head tube for a bicycle frame that accommodates oversized frame tubing and the use of a standard sized head set. Preferably, the head tube includes a body defining a pair of lateral extensions that cooperate with the body to define an outer surface configured to receive at least a portion of a frame tube. In addition, preferably, the head tube defines a wall thickness that is thicker at the bottom of the head tube than the thickness at the top of the head tube. In addition, preferably, the wall thickness is greater at both of the top and the bottom of the head tube than the wall thickness of the middle of the head tube. Preferably, in at least a portion of the head tube, the wall thickness is thicker in a forward side than the thickness in a rearward side.

Abstract: The present invention is a method of constructing a rotary device which as an outer hub and an inner hub disposed within the outer hub. One of the inner and outer hubs is rotatable with respect to the other one of the inner and outer hubs about an axis. A ribbon of material extends between opposite ends and is roll formed to achieve a desired profile of an inner and outer peripheral wall of the inner and outer hub, respectively. The roll formed ribbons of material are each secured to maintain the desired profile and achieve the respective peripheral wall. The inner peripheral wall is inserted inside the outer peripheral wall such that the outer peripheral wall surrounds the inner peripheral wall.

Abstract: A method for manufacturing a one-piece axle tube housing with localized sections of increased wall thickness includes providing a tube blank, inserting a mandrel having a reduced diameter profile, passing the tube through an extrusion die to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further reducing step may be used to form the final desired profile, including reduced inner and outer diameters along sections of the axle tube housing.

Abstract: An apparatus for forming a beam member for a torsion beam in a rear wheel suspension system of an automobile wherein said apparatus includes top and bottom dies for forming a U-shaped or V-shaped section and an extension section of the beam member, upper and lower pad-dies coupled to top and bottom dies for forming a rectangular section of the beam member before operation of the top and bottom dies, and left and fight cams installed at both sides of a pipe so as to be horizontally inserted into the pipe by a hydraulic cylinder for maintaining inner shapes of the extension section and the rectangular section, said cams preventing both distortion and wrinkling from occurring on the rectangular section and the extension section of the beam upon operation of the top and bottom dies, thereby allowing the beam member to be formed to have different cross sections at different portions of the beam with complete symmetry, by a single process.

Abstract: It is an object of the present invention to provide a novel aluminum tube of an oval cross section that has a wider range of applications and added values. A disk-shaped metal slug (21) is impact-extruded with the use of a die (14) and a punch (13) each having an optimally designed structure to form a metal tube (T) integrally including a mouth, a shoulder and a body of an oval cross section. A hem portion of the oval body of the tube (T) thus formed and hardened by the impact extrusion is once deformed into a circular shape, and then trimmed off by a turning operation.

Abstract: A process for forming oversized circular pipe has the steps of affixing an elliptically-shaped forming head onto a spiral pipe forming machine, driving a metal strip along the forming head such that the metal strip takes on a shape of the forming head, moving said metal strip out of the forming head into a spiral pattern such that edges of the metal strip engage with each other so as to form an elliptically-shaped spiral pipe, removing the spiral pipe from the forming machine, and forming the elliptically-shaped pipe into a circular shape. The circular pipe has a diameter of greater then forty-eight inches. The forming head has an adjustable diameter.

Abstract: Thin walled compartmented tubular structure and its manufacturing process. The elbow or T-shaped structure, includes an external wall (14)and continuous internal walls (22) made in one piece. This therefore materializes, between the inlet (10) and each outlet (12) of the structure, at least one continuous passage to direct a fluid circulating inside it. The structure according to the invention is manufactured by diffusion welding and superplastic forming, from titanium alloy sheets. One application is for aircraft de-icing circuits.

Abstract: The invention provides tube bank structure and a method of manufacturing a flow tube, which can improve the stabilization of the flow of stock in the tube bank of the headbox of a papermaking machine and prevent the development of turbulence and uneven concentration of stock flow by a simple and inexpensive means, resulting in speedup of papermaking process. Said flow tubes has a smaller diameter pipe portion of a circular cross-section in the inlet side, a larger diameter pipe portion connected to said smaller diameter pipe portion, a tapered pipe portion, and a rectangular pipe portion, the cross-sectional configuration of said tapered pipe portion being changed smoothly from circular to rectangular configuration.

Abstract: An object of the present invention is to provide a lightweight strengthening member for an automobile, excellent in crush resistance in the axial direction and having high flexural strength. Further, another object thereof is to provide a strengthening member which does not generating cracks even when a high-strength steel sheet is used.

Abstract: At the time of spinning a tip reduced portion 3, an angle of inclination of the outer periphery of the tip reduced portion 3 with respect to an axis of a tube stock 2 is increased on a center side of the tube stock 2 and reduced on an end edge side thereof. By this, a generating line of an outer peripheral surface of the tip reduced portion 3 is made into a form like a center recessed curved surface.

Abstract: A process for manufacturing a can with a polygonal cross-section and a can with a polygonal cross-section, the process comprising the steps of milling the cylindrical lateral wall of a tubular body (10), providing said wall with a plurality of circumferential ribs (20) which are continuous and axially spaced from each other and defined by a certain degree of radial plastic deformation of the respective circumferential region of the cylindrical lateral wall of the tubular body (10); expanding the formed tubular body (10), deforming it, in order to define longitudinal edges (12) in whose region the circumferential ribs (20) are eliminated; and double-seaming a bottom and an upper wall of the can to the tubular body (10). This process defines a can having any polygonal cross-section and circumferential ribs (20) on the lateral wall thereof, between the longitudinal edges (12).

Abstract: In a method of reshaping a tube, an apparatus is used which has a roller nip for rotating the tube, and a shaping roller assembly for altering the cross-section of the tube, for instance from round to oval.

Abstract: A revolution center line (C) of a roll (R) is made eccentric with respect to an axis (L) of an elliptic tube (1). The eccentric amount &egr; is set such that when the revolution radius of the roll (R) is gradually reduced from a state in which the roll (R) is not in contact with any part of the elliptic tube (1), the roll (R) contacts one (4) of the two protuberances (4, 4) which is located on the opposite side to the eccentric direction generally earlier than any other part of the eccentric tube (1). The roll (R) is revolved and reciprocally moved in a direction of the revolution center line (C). At least at one end portion of the reciprocal movement, the roll (R) is moved towards the revolution center line (C) side. By repeating this procedure, the roll (R) is press contacted with the first-mentioned protuberance (4) so as to crush it for elimination.

Abstract: Thin walled compartmented tubular structure and its manufacturing process.

Abstract: A removable trailer hitch ball in which a generally spherical configuration hollow ball with opposed upper and lower vertically aligned bore holes for removable attachment to a stud with a cross bore aligned with transversely aligned holes on opposite sides of the hollow ball. A removable lock pin with a spring loaded detent ball is inserted through the transversely aligned holes of the hollow ball and stud. The spring loaded detent ball is protruded into a cavity between the side of the stud and the inner wall of the hollow ball to detachably secure the hollow ball onto the stud which may be integrally formed at the end of a drawbar for detachable connection to a receiver of a trailer hitch. Different size balls may be detachably secured to a given stud. In one embodiment the stud is formed in a shank integrally at one end of a drawbar.

Abstract: A method of making a folded metal bellows wherein an n-sided mandrel is positioned within a metal tube at an initial position. A convolution is formed by: axially moving and turning the mandrel with respect to and within the tube from the initial position to a second position. The mandrel is then fixed to the tube and driven towards the initial position while turning the mandrel (and the tube).

Abstract: A method includes rollforming and sweeping a tubular beam with a constant longitudinal cross section, and then reforming the tubular beam 10 to form a tubular beam having a non-constant cross section. The non-constant cross sections have specific shapes chosen to provide particular structural properties and surfaces along the reshaped beam, and also to provide a stylized appearance, such that the reformed beam is useful as a vehicle bumper. In particular, the reshaped beam includes integrally formed vehicle mounting structure, angled end sections forming aerodynamic but impact-resistant bumper ends, and a high-energy absorbing but flexible center section.

Abstract: There is provided a plastic working machine for plastically working a tube by employing tube holding and spinning means for holding and spinning the plastically workable tube around the axis of the tube and first and second plastic working tools which face to each other so as to pinch the tube in the radial direction of the tube and which are movable along the radial and axial directions of the tube while being pressed against the tube. The plastic working machine executes a step of plastically working the tube by the first and second plastic working tools by continuously spinning the tube around the axis thereof and by applying compressive load or tensile load along the axial direction of the tube to the tube.