Abstract: A cold rolling machine and method for producing a profile on a workpiece. The cold rolling machine having two constructed tool units. Each tool unit has at least one rolling rod extending in the longitudinal direction, a tool slide, a slide drive device, a pivoting carrier and a pivot drive. The at least one rolling rod is fastened to the tool slide and can be moved in the longitudinal direction by the slide drive device. The pivoting carrier can be pivoted about a pivot axis extending in the longitudinal direction by a pivot drive. The tool slide is arranged on the pivoting carrier. An angle of inclination can thereby be set between the two rolling rods, which angle of inclination can have, for example, a value of 0 degrees to 2.0 degrees or to 0.2 degrees. Conical profiles can thereby be produced in the workpiece.

Abstract: Various embodiments provided a railroad car brake beam wear guide for mounting in a brake beam guide bracket of a railroad car truck side frame and including a spacer that partially defines a slide-way for a brake beam lug of a brake beam and that limits lateral movement of the brake beam. In various embodiments, the wear guide can be employed for other uses besides for railroad cars.

Abstract: A method for forming bulging portions on a metal plate by performing cold-pressing on the metal plate is provided. The method includes a first step and a second step. In the first step, a pre-formed body including pre-formed bulging portions is formed with a first die. Each pre-formed bulging portion includes sidewalls. Each sidewall includes dents. In the second step, the sidewalls are pressed by a second die so that the dents of the pre-formed body disappear.

Abstract: A product including a top surface part, a vertical wall part connected to an end of the top surface part and a corner part interposed between the top surface part and the vertical wall part is manufactured by flowing a material of the corner part toward the top surface part while applying a pressing force on a workpiece.

Abstract: A press brake includes a first guide rail on one side, a second guide rail on another side, an ATC device and a first measurement portion movable on the first guide rail, and a second measurement portion movable on the second guide rail. The first and second measurement portions measure a bent angle of a workpiece. The second guide rail is different from the first guide rail in their cross-sectional shapes. The first measurement portion includes a main unit having a sensor, and a first coupling portion coupling the main unit with the first guide rail. The second measurement portion includes the main unit, and a second coupling portion different from the first coupling portion coupling the main unit with the second guide rail. The ATC device and the measurement portions can be made coexistent and the main units of the measurement portions can be made identical to each other.

Abstract: An improved method for manufacturing hand guards, utilizing this method multiple sheets can be stacked and then clamped to a XY cutting table to cut multiple patterns therein, subsequently a forming tool or die is used to form complex 3 dimensional shapes in any XY, XZ, YZ or XYZ planes in a single operation.

Abstract: Multiple movable die portions (press punches) are respectively opposing to multiple fixed die portions (block members). Each of the press punches is sequentially pushed down with a predetermined time difference to the corresponding block member to continuously carry out press work to a material inserted into a press-work area between the press punches and the block members. A clearance is formed between a forward end of the press punch and a forward end of the block member at a position shortly before a press-work operating position in order to control a pulling force of the material, so that a shape distortion can be avoided.

Abstract: A punch and die set includes a die including two arms. The two arms and a bottom of the die define a die channel. A punch is sized to be received in the die channel. A rocker element is movably secured to the die. A reduced frictional element is movably secured to the rocker element. The rocker element is movably secured to the die so that the rocker element pivots relative to the die around a pivot point between a centerline of the die channel and at or inside a first of the arms.

Abstract: An apparatus and method for straightening an article are disclosed. The apparatus and method disclosed provide for the conservation of metal, reduction waste worldwide, and the extension of the useful life for an article. The apparatus may comprise an actuator, an endpiece coupled to the actuator, the endpiece including two arms, the arms defining a space therebetween; and a support member including two rails, the rails defining a space therebetween. Upon activation of the actuator, the arms engage the article disposed on the rails. Also, the space between the arms is aligned with the space between the rails. Both spaces are adapted to receive article portions such that portions within the spaces are not engaged by the arms.

Abstract: The yield rate or the percentage of the weight of the ring-shaped member with respect to the weight of the raw material is improved to achieve the cost reduction of the ring-shaped member. A plurality of longitudinal annular blanks 3 is punched out from a raw material 2 of a predetermined width, and the longitudinal annular blank 3 is molded into an annular ring-shaped member 1.

Abstract: A forging die and process suitable for producing large forgings, including turbine disks and other rotating components of power-generating gas turbine engines, using billets formed by powder metallurgy. The forging die includes a backplate, and segments arranged in a radial pattern about a region on a surface of the backplate. Each segment has a backside facing the backplate and an interface surface facing away from the backplate, with the interface surface being adapted to engage the billet during forging. The segments are physically coupled to the surface of the backplate in a manner that enables radial movement of the segments relative to the backplate.

Abstract: Disclosed herein is a hot forming method and apparatus that can improve strength of a product via die operation. The hot forming apparatus includes a lower die on which a workpiece is placed, an upper die coupled to the lower die to press the workpiece, a holder disposed between the upper and lower dies to form an inner space of the workpiece, and a cooling unit to cool the workpiece. The hot forming method includes coupling an upper die, a lower die and a holder with a workpiece placed on the lower die, followed by pressing the workpiece to perform a hot forming operation, determining whether or not a preset time has elapsed after pressing the workpiece, and cooling the workpiece by supplying a cooling fluid around the workpiece, if the preset time has elapsed.

Abstract: A method and apparatus for manufacturing a legged annular member. In one aspect, a work member is formed from a ring-like raw material, and has an annular part and an outer wall part, which is formed from a leg part and a connecting part. The connecting part is removed from the work member to form an intermediate legged annular member having an annular part and a leg part. An inner diameter of the leg part of the intermediate legged annular member is expanded while a burr is removed to form a carrier, which serves as a legged annular member. Therefore, the number of manufacturing processes until completion of the carrier can be reduced, compared to performing separate processes to expand the diameter of the leg part and remove the burr. Thus, it is possible to shorten the period of time needed for completion of the carrier.

Abstract: Various apparatus and methods for bending a sheet of media are disclosed.

Abstract: A pulley and bearing assembly and a method of inserting and fastening a bearing within a pulley having an axially extending cylindrical hub portion with an axial bore forming an inner periphery of the pulley and a pair of opposite ends, an annular belt groove portion around an outer periphery of the pulley and annular disk shaped body portion extending radially between the hub and belt groove portion, the steps comprising: clamping the pulley in a fixed axial position, providing a bearing of a slightly larger outside diameter than the inside diameter of the bore of the hub, axially aligning the bearing with the bore of the hub, applying axial pressure to one side of the bearing to move it into the bore in a force fit therewith, and applying axial pressure simultaneously to both ends of the hub to crimp the ends of the hub around the bearing near its circumference to retain the bearing within the hub.

Abstract: A hemming system includes a hemming machine having upper and lower dies moveable between an open spaced apart position and closed hemming position. The upper die includes an engager operative for engaging a part thereon. A robot having a moveable arm with an end effector including lower and upper engagers on lower and upper surfaces thereof; the robot arm being operable to pick up a first part with the lower engager, place the part on the lower die and clear the hemming machine. The hemming machine is operable to close the upper and lower dies to hem the first part. The engager on the upper die is operable to engage the first hemmed part on the upper die as the dies are opened. The robot arm is operable to pick up a second part with the lower engaging means, place the part on the lower die, raise, and engage the first hemmed part on the upper engaging means.

Abstract: A method of enhancing the strength of metals by affecting subsurface zones developed during the application of large sliding loads. Stresses which develop locally within the near surface zone can be many times larger than those predicted from the applied load and the friction coefficient. These stress concentrations arise from two sources: 1) asperity interactions and 2) local and momentary bonding between the two surfaces. By controlling these parameters more desirable strength characteristics can be developed in weaker metals to provide much greater strength to rival that of steel, for example.

Abstract: A terminal barrel is crimped to a wire laid on an anvil. In the crimping operation, a servo-motor drives a driving axis, the forward and reverse rotation of which vertically reciprocates a crimper. The operation includes the steps of: preliminary recording reference speeds or accelerations of the crimper at vertical positions in the reciprocating movement, and the reference value of a current which is supplied to the servo-motor when the terminal is crimped; descending the crimper at the reference speeds corresponding to the crimper position while the crimper descends from its top position to its crimping start position; crimping the terminal by supplying the reference current to the servo-motor during a predetermined period while the crimper is crimping the terminal.

Abstract: A method of using an apparatus for straightening a propeller having an arbor press with two opposed inner surfaces. The opposed surfaces are spaced apart a sufficient distance to allow a propeller to fit between them with one opposed surface extending beyond the second opposed surface. Two pads are mounted on the first inner surface to support the propeller during the straightening procedure. One or both of the pads may be adjustable to more precisely locate the points of pressure that will be applied to the propeller to straighten it. A ram is mounted on the second inner surface to apply pressure to the propeller. A reinforcing ridge may be attached to the outer surface of the arbor press to provide rigidity during the propeller straightening procedure. To allow precision manipulation of the device under water, a floatation collar is fixed to the arbor press or the reinforcing ridge. The floatation has sufficient buoyancy to counteract the weight of the apparatus when under water.

Abstract: A billet (10) is pressed with a first blocking punch (36, 38). Thereafter, the billet is rotated approximately 90.degree.. A second punch (50) is pressed against the billet while a split ring die assembly (58) substantially surrounds the billet and constrains outward flow of the steel. The split ring die assembly includes projecting regions (64, 66) matingly received in recesses (14, 16) created by the first blocking punch. A finishing punch (90, 92) is pressed through the billet to complete formation of openings (94, 96). Preferably, a trimmer (100) removes any flashing from the finished billet.

Abstract: A method for manufacturing a metal substrate for a memory disk wherein a metal blank material (6) is sandwiched between two dies within a metal mould (3) limiting the extent to which the material spreads, using a core member (4) if necessary, each of the dies having a flat and smooth working surface, the compression force and sheet gauge reduction ratio being regulated or the surface roughness and amount of coating lubricants employed being regulated.

Abstract: A tube bending apparatus includes a substantially vertical structure with a bending shoe reciprocally mounted in a vertical plane. The ends of such shoe ride in parallel vertical guide channels, while the center of the bending shoe is powered preferably by a single controllable pressing mechanism such as a hydraulic cylinder. Respective capture members are positioned at the top of each guide channel for capturing an initially substantially straight tube therein for bending. During a bending operation, the pressing mechanism raises the bending shoe upward in opposition to the capture members so that the tube is bent between such elements. Return springs may be provided symmetrically positioned on each side of the pressing mechanism for lowering the bending shoe subsequent to a bending operation. Preferably, the bending apparatus progressively forms an approximate 60.degree. bend in a tube of up to 15/8 inch diameter so that the resulting tube is bent without crimping.

Abstract: The invention provides a method of and apparatus for imparting a required metering form to the longitudinal outer edges of axially extending grooves of cylindrical rotor members of rotary valves by moving an impressing tool or tools having the required metering form thereon against a said edge or edges of a rotor member or members generally in the direction of a chord extending between a point on said edge and a similar point on an adjacent edge of the nearest adjacent groove so as to displace the material of the edge being worked away from the groove.

Abstract: This invention relates to method for manufacturing composite containers. The containers of the preferred embodiment are especially adapted for dispensing food stuffs.

Abstract: A manufacturing process for tongue and groove pliers that involves forging plier members with a bend between the nose and handle portions, forging arcuate projections on the members with mating surfaces on the projections. The surfaces having an angular orientation relative to the adjacent plier surface of 90.degree. minus an angle that is less than the supplement of the angle of the bend, and straightening the members so that the mating surfaces, when engaged, tend to urge said plier members relatively toward each other.

Abstract: A method and apparatus are provided for producing a cross-slotted die for forming cross-slotted screw heads. One end face of a cylindrical blank is turned to form a cone having a cone angle of between 124.degree. and 140.degree.. The cross shape is produced in this face by a single cold forming stage while preserving the outer diameter of the blank. The blank is held in a cylindrical holder having a bore with an internal diameter corresponding to the diameter of the cylindrical blank. An ejection mandrel engages in the bore to form the base of the holder. A platen carries a punch for insertion into the bore to deform the end face of the blank.