Abstract: A process and relevant tools for hot forming of high strength metal workpieces by means of applicating high density current to the workpiece directly and generating heat inside it by using its own electrical resistance in order to obtain desired temperature and formability at the desired moment of the forming process without requiring any external heat source or previous heating process. Temperature of the blank is measured by measuring its electrical resistance and by using linear correlation between temperature and resistance. This heating process can be applicated in several metal forming types such as high strength sheet stamping (FIG. 2, FIG. 3), bending (FIG. 3), blow forming (FIG. 4, FIG. 5) in accordance with mechanical operations of the relevant processes. High temperature rates can easily be reached and kept at the desired moment of the forming process without being effected by rapid cooling phenomena resulted by too much heat loss area/mass and heat storage capasitance of thin sheets.

Abstract: A bed, more particularly a coffin bed, comprising a rectangular frame formed by a single member formed of sheet metal strip having a tubular section functioning as a beam and a flange extending from the tubular section, and a body support which may be constituted by a piece of plastic netting, attached to the flange, the frame per se, and a method of manufacture thereof involving cold rolling of the strip.

Abstract: The method of manufacturing a heat exchanging fin is able to restrict forming wrinkles and ring marks in the heat exchanging fin. The method comprises the steps of: forming dome sections having diameters greater than the diameters of collared-through-holes and which are projected from one side face of a thin plate, and a plurality of circular recesses having diameters greater than of the dome sections, each of which encloses one of the dome sections, the circular recesses being depressed toward the opposite face of the thin plate; forming the dome sections and the recesses into truncated cone-shaped sections in a plurality of steps; forming a through-hole in each of the truncated cone-shaped sections; forming edges of the through-holes into collars; and forming a flange at a front end of each of the collars.

Abstract: A V-shaped metal strip has a U-shaped bottom having U-shaped inside and outside surfaces. Only the U-shaped inside surface is formed with a plurality of fold lines extending in a longitudinal direction of the strip and reducing the influence of springback. The fold lines may be arranged in a manner of bilateral symmetry with respect to an imaginary median plane bisecting the V-shaped cross section of the metal strip.

Abstract: The invention comprises a belt installation tool for installing a belt on a pulley. The tool comprises a plurality of segments. The segments and the headpiece are connected by a flexible connector with a headpiece attached to one end of the string of segments. Each segment comprises a belt bearing surface and a lip for engaging a pulley rim, thereby conforming to the curve of the pulley rim. The belt bearing surface describes a tapered surface. A surface normal to the belt bearing surface on each segment urges a belt from the tool onto a pulley as the pulley is turned.

Abstract: A forge/swage formed three dimensional multilayer metal foil shield having areas therein where the layers are in a spaced apart relationship, areas therein where the layers are tensioned or stretched, and areas therein where the layers are compressed and interlocked together by folding, rolling, wrinkling, curling, coiling, crimping and the like. The multilayer metal foil shield is formed by forge/swage shaping in an appropriate mold apparatus a preform of a stack of metal foil layers having gaps between the layers. The gaps are provided by embossments in the layers or by spacers between the layers. The forge formed multilayer metal foil shields have utility as heat shields and acoustic shields, particularly on vehicles. The forge formed multilayer metal foil shields are mounted on automobile underbody areas, such as the bottom of the floor pan of the passenger compartment, to provide heat and sound insulation. Other automotive uses include fire wall, exhaust tunnel, motor mount and exhaust down pipe.

Abstract: In order to provide a deep-drawing method, with which a drawn part is arranged in a deep-drawing die between a first deep-drawing die part and a second deep-drawing die part and is formed by way of relative movement of the deep-drawing die parts in relation to one another, which—particularly for carrying out several consecutive drawing processes—is more time and energy saving than the known deep-drawing methods it is suggested that a pressure variable with time during the drawing process be generated selectively at a limited pressure section of one of the deep-drawing die parts, this pressure pressing a section of the drawn part abutting on the pressure section against the respectively other deep-drawing die part.

Abstract: A method for prototyping parts from a sheet metal blank in which the sheet metal has at least two spaced edges. The method includes the step of forming a plurality of longitudinally aligned slots through the sheet metal blank to form a bend line extending between two spaced edges on the sheet metal blank. The slots are preferably formed by laser cutting. The sheet metal blank is then bent along the bend line to form the prototype.

Abstract: In a card-type magnetic recording device (1), a motor (10) for driving a magnetic disk stored therein is mounted in a recess (9) that is formed in a frame plate (8). In order to form the recess (9) in the frame plate (8), backward extrusion molding is effected by means of a die (35) having a slope (39) and a punch (37) having a slope (40). A region between the slope (39) and the slope (40) is crushed by means of the die (35) and the punch (37) that relatively move up and down, and extends backward as well as forward with respect to the moving direction of the punch.

Abstract: Gauging head and apparatus for linear dimension checking of mechanical pieces comprising an integral element that defines an arm carrying a feeler, a reference portion, and a fulcrum that enables rotations of the arm with respect to the reference portion, and a differential transformer position transducer with a cylindrical shaped casing, carrying windings, fixed to the reference portion, and a ferromagnetic core movable together with the arm. The integral element is locked in an adjustable way to a support by means of the cylindrical casing. The integral fulcrum is achieved by work hardening the material and subsequently grinding it.

Abstract: A seat belt anchorage plate for a seat belt device formed with a plate shaped member (base) 2 is provided with a slot 6 into which a belt (waist belt) 13 is inserted and which has long edge parts opposed with each other. The belt 13 is folded back along the one long edge part 691 of the opposed long edge parts in the slot 6 so that the one long edge part 691 bears the tension of the belt 13. The one long edge part 691 is formed so as to expand in the direction opposite to that of the tension of the belt 13 toward a central part from both ends in its longitudinal direction.

Abstract: A method for making a support (6) for a valve stem in a lever-type cam follower made of sheet metal is proposed. According to the invention, this support (6) with its guide walls (7, 8) is made by cold forging.

Abstract: A selected portion of a surface of a metallic workpiece such as the end surface of a tubular workpiece, is provided with one or more recesses by resorting to a tool having a preferably pointed tip and being driven into the surface to displace the material of the workpiece substantially transversely of the thus obtained recess. The latter can be used to facilitate the establishment of a separable connection between the workpiece and a substantially disc-shaped section of a cover or housing in a friction clutch for use in motor vehicles. The tool can be left in the recess to serve as a locating or centering device for the workpiece.

Abstract: A yoke for a universal joint is produced by press forming of a steel sheet, and mutually concentric circular holes are formed by press punching at the tip ends of a pair of arms opposite to each other. After the circular holes are punched by inserting a punching punch through the tip ends of the arms in the state that the backs of the arms are supported by a die relative to the punching direction and the outer peripheries of these arms are restrained by a restraining member in the vicinity of a portion in which the circular holes are to be formed, a finishing punch is inserted from the direction opposite to the punching punch into the punched circular holes, thereby improving the accuracy of the circular holes.

Abstract: The invention provides methods and devices that enable the spacing of metal units. One method generally identifies a dimple location on a metal unit, and applies a force at the dimple location to create a spacing feature. In another embodiment, the invention is a spacable metal sheet having thereon a spacing feature. The spacable metal sheet is preferably embodied as a copper cathode.

Abstract: A press forming process involves a stretching press to form a product with a curved portion from a workpiece by imparting a pad portion to the workpiece prior to starting the press forming process. The curved portion is prepared by spreading the pad portion mainly into the longitudinal direction of the workpiece, so that the curved portion is prepared so as to have a spring back of the product minimized.

Abstract: Press brake tooling comprising a die and mating punch for bending sheet stock, the punch having an elongated, generally V-shaped punch tip and the die being of steel and having an elongated, generally V-shaped groove within which said punch tip is received during a bending operation. The V-shaped groove of the die has a floor and sidewalls that extend from the floor and terminate in edges that are spaced from each other across the width of the groove. The edges have surfaces that are configured to slidingly encounter the surface of a workpiece as it is bent between the tool and die. At least the die edge surfaces are nitrided or nitrocarburized to provide a slippery surface over which the workpiece slides during a bending operation, the edge surfaces having a hardness in the range of 52-70 Rockwell C with such hardness extending to a depth not exceeding about 0.06 inches.

Abstract: An improved rupture disk assembly and methods and apparatuses for forming a rupture disk are disclosed. The rupture disk assembly includes a rupture disk having a flange connected to a dome-shaped rupturable portion by a transition area. The rupturable portion includes a structural apex formation at or near the apex of the dome and is configured to rupture when exposed to a fluid having a predetermined pressure. Preferably, a safety member is disposed adjacent the rupture disk. The safety member includes a hinge about which the disk bends when the disk ruptures. The present invention is also directed to an apparatus and method for consistently, accurately, and repeatably forming a structural apex formation in a rupture disk before the formation of the rupture disk dome, during the formation of the rupture disk dome, and after the formation of the rupture disk dome.

Abstract: An apparatus prepares data for manufacturing a product or a part with a predetermined shape by using a bending press provided with detachable tools. The apparatus includes a computer memory storing bending operation support information obtained after successfully completing bending operations. The bending operation support information supports an operator later performing bending operations on a workpiece while manufacturing the product or part. The bending operation support information is one of dependent on and associated with the completed bending operations.

Abstract: A process for mechanically joining plies of thin metallic components lying on one another, and apparatus for its implementation, involves an impulse-wave conductor (9, 25, 31-35) having first and second substantially straight impulse-wave-conductor portions (19, 20, 32, 33) which are arranged at an angle to one another along which impulse waves are transmitted to a stamp (7) to be driven into a component to be joined by impulse force. The impulse waves are redirected between the first and second substantially straight impulse-wave-conductor portions by a structure of an intermediate angled portion (21, 31) located between, the first and second substantially straight impulse-wave-conductor portions.

Abstract: A glass sheet quench unit (22) and method for quenching formed glass sheets by quench gas jets (40) that define a uniformly repeating gas jet impingement pattern (44) that is an equilateral triangular pattern providing uniformly repeating quench cells (46) distributed over the formed glass sheet to be quenched as equilateral hexagonal quench cells. The resultant product is a formed and quenched glass sheet (G) that has oppositely facing surfaces between which glass stresses are uniformly distributed. A method for making the quench unit (22) is performed by initially forming nozzle openings (38) in an elongated nozzle strip (36′), thereafter forming the nozzle strip with a curved cross section, thereafter forming the nozzle strip with a curved shape along its elongated length to provide a curved nozzle cap, subsequently securing the curved nozzle cap to planar sides (30) of an associated nozzle feed row (28), and securing the sides (30) of the nozzle feed row to a plenum housing (24).

Abstract: Elements with heads confronting each other are blanked out of two opposite sides of an elongate metal sheet. The differences between thicknesses of the elements at a measurement point at or nearly at necks of the elements and measurement points at ears of the elements are averaged, and a distance between corners of the metal sheet and a counter load of counter punches are established in order to keep the averages in an allowable range. When elements are blanked out of the metal sheet with the distance and the counter load thus established, even if the metal sheet is laterally displaced out of position, a belt assembly made up of the elements blanked out of the two opposite sides of the metal sheet and mixed at a ratio of about 1 to 1 poses no problems because variations in the thicknesses of the elements blanked out of one of the two opposite sides of the metal sheet and variations in the thicknesses of the elements blanked out of the other of the two opposite sides of the metal sheet cancel each other.

Abstract: A tool for reshaping corner bead, which is perforated right angle metal strip used in fabrication of corners in drywall building construction, spreads the legs of 90 degree angle corner bead outwardly to increase the included angle thereof. The bead is rolled between a pressure roller and a multiplicity of idler rollers. The apex of the bead runs in a circumferential groove of the vertically adjustable pressure roller which presses downwardly as the legs ride upon idler rollers which resist the downward force while allowing sideward motion of the legs. Preferably, the rollers are comprised of mated pairs of hemispheres and the bead is made to pass through the tool by driving the pressure roller with a screw gun. The frame of the tool has a detachable tang which enables the tool to be mounted from the side wall pocket of a common pickup truck box.

Abstract: Method of manufacturing a metal carcass for flexible pipe or umbilical comprising shaping a band of metal strip and then helically winding it to form the metal carcass which, in cardioid mode, has a given collapse strength, wherein the metal strip is work-hardened prior to shaping to give it at least a 15% higher elongation at rupture, and in that the said metal carcass which is made from the said work-hardened metal strip has, in cardioid mode, a collapse strength which is at least 15% higher than the given collapse strength.

Abstract: According to a method of manufacturing a hollow rack shaft, an approximately rectangular plate having a wide rack tooth portion is bent lengthwise. At this time, the plate has, at the central portion, a flat bottom portion on which rack teeth are formed later and a pair of mutually facing leg portions, and, in the vicinity of both ends, a semicircular bottom portion and a pair of mutually facing leg portions. The mutually facing leg portions at the central portion are bent into a gutter-like cross section having a larger clearance than the clearance of the mutually facing leg portions in the vicinity of both ends. The rack teeth are thus formed on the flat bottom portion through the plastic flow of the flat bottom portion and apart of material of the pair of leg portions of this flat bottom portion. The plate on which the rack teeth have been formed is formed into a tube having a hollow inner surface, by bending the plate and butt-joining the edge portions.

Abstract: A method of manufacturing pipe body by which pipe body with precise quality and closely contacted seam can be made stably by pressing process, and pipe body manufactured by the method are provided. To manufacture a pipe body 1 made of metal with circular or polygonal cross section comprising a seam 5e and a wall 2 or plurality of walls 2, 3 and 4, a pipe-like intermediate product 14 is made by bending a metal plate 6 of which edges to be seam 5e have not yet contacted together. In case for prism pipe, the intermediate product comprises walls 5a, 5b to be contacted and be a wall including seam, and other walls, and both angles of both ends of one specified wall 15 of the intermediate product are larger than those of completed pipe.

Abstract: A generally planar metal honeycomb panel is formed into a complex compound curved shape by initially forming a primary first curvature in the panel using a conventional stretch wrap process. Following the primary stretch wrap process, a second stage form block having a curved portion conforming to the primary curvature and reverse curved shoulder portions is positioned against the primary curved portion of the honeycomb panel. Thereafter, a reverse wrap process is applied to the honeycomb panel to form an undulating wave form panel. The undulating wave form panel is then subjected to a secondary stretch wrap process upon a secondary stretch form block having the undulating curvature of the undulating wave form plate in one direction and a further curvature in the transverse direction thereto. In an alternate method, primary first curves and secondary stretch wrap are used to form panels which are joined by welding or other attachment to form more severely reverse-curved panels.

Abstract: An improved rupture disk assembly and methods and apparatuses for forming a rupture disk are disclosed. The rupture disk assembly includes a rupture disk having a flange connected to a dome-shaped rupturable portion by a transition area. The rupturable portion includes a structural apex formation at or near the apex of the dome and is configured to rupture when exposed to a fluid having a predetermined pressure. Preferably, a safety member is disposed adjacent the rupture disk. The safety member includes a hinge about which the disk bends when the disk ruptures. The present invention is also directed to an apparatus and method for consistently, accurately, and repeatably forming a structural apex formation in a rupture disk before the formation of to the rupture disk dome, during the formation of the rupture disk dome, and after the formation of the rupture disk dome.

Abstract: A method of curling a first metal portion of a planar workpiece over a second cooperating curled workpiece by making indentations in the first metal portion on the inside surface of the portion to be curled by a machine punch. A hinge can be constructed with this improvement.

Abstract: One or more closed perimeter openings are formed in the compression area of a flange of a member that is to be bent transversely to the flange. The member is bent along a transverse bend line, and the flanges are bent inwardly on themselves. The bending of the member along the transverse bend line is done with a great force, and because portions of the side flanges are supported on their distal and proximal side, the material of the side flanges in the compression area plasticizes and flows into the closed perimeter opening, causing them to deform. Because the closed perimeter opening or openings are present, the side flanges are compressed in a more controlled manner, reducing cracking, wrinkling and thinning during the bending of the member along the transverse bend line.

Abstract: A hollow liner (14) for fitting in the interior of a aerofoil vane (10) is crimped prior to fitting within the vane (10). Following fitting, the liner (14) is expanded so as to fit snugly within the vane (10). The technique permits the insertion of liners (14) into vanes (10) that are so configured as to preclude the insertion of conventional liners.

Abstract: A composite blade (10, 10A through 10F) for use in a tire cure mold and the method of fabricating the composite blade employs the steps of forming a blade blank (12) and encapsulating at least one end (14, 16) in a second material by placing the end (14, 16) in a die and molding an enlarged cross-section (20) of a second material around the end (14, 16). Preferably the second material is a powdered metal.

Abstract: One or more closed perimeter openings are formed in the compression area of a flange of a member that is to be bent transversely to the flange. The member is bent along a transverse bend line, and the flanges are bent inwardly on themselves. The bending of the member along the transverse bend line is done with a great force, and because portions of the side flanges are supported on their distal and proximal side, the material of the side flanges in the compression area plasticizes and flows into the closed perimeter opening, causing them to deform. Because the closed perimeter opening or openings are present, the side flanges are compressed in a more controlled manner, reducing cracking, wrinkling and thinning during the bending of the member along the transverse bend line.

Abstract: A process for low cost manufacturing light-weight, heat-dissipating structures such as heatsinks, heat spreaders, and covers or lids for microelectronic components such as flip-chip integrated circuits from difficult-to-machine metal matrix composites such as aluminum silicon carbide (generically referred to as “Al—SiC” or “AlSiC”). The process involves selecting a mass produced quantity of Al—SiC material, forming that material into a thin ribbon, then stamping/coining the ribbon into the structures. The ribbon can be formed by extruding a thin strip from a billet of the Al—SiC material, then plurally rolling it. In this way, commonly available AlSiC composites manufactured in high volume for use in other applications such as cast automotive parts may be used.

Abstract: The present invention provides an improved cardcage design. The improvements result from the formation of an integral cardcage side using a construction method involving precision punched sheet aluminum that is precision formed into final configuration. The integral cardcage side design provides ease of assembly for the cardcage while enhancing structural integrity, improves the alignment of circuit cards within the cardcage to the backplane, increases the airflow channels between the card guides, and adapts to incorporate additional features for airflow control. The manufacturability of the cardcage is greatly simplified by reducing the number of parts requiring assembly and by the use of simple and inexpensive tools and assembly techniques.

Abstract: A method and system are provided that enable an operator without skills in performing bending operations to easily and quickly perform precise bending operations on a sheet workpiece by following a skilled operator's experience, hints or data. The method may include: storing data for a shape of a part; storing data related to a bending order for manufacturing the part from a workpiece; selecting tools for performing each bending operation; storing data for the selected tools or dies; storing bending press control data for controlling the operation of the bending press to perform the bending operations in accordance with the bending order; and storing bending operation support information for supporting an operator for performing the bending operations by using the bending press.

Abstract: A set of pliers for easily and quickly removing concentric or standard knockouts from steel outlet boxes and the like. The subject tool is a set of pliers, comprising a first arm having a first end and second end and a second arm having a first end and second end, where the first arm and the second arm are pivotally connected with respect to one another by an interconnecting mechanism located between the first and second ends thereof. The first arm forms a first jaw located above the interconnecting mechanism of the first arm and the second arm forms an opposing, second jaw located above the interconnecting mechanism. The first jaw includes a first projection that extends from an area between the first end of the first arm and the interconnecting mechanism. The second jaw includes a second projection that extends from the end of the second arm. The first projection abuts the second jaw and the second projection abuts the first jaw. Thus, the first and second projections do not touch.

Abstract: The invention relates to an apparatus for the dieless forming of a sheet. The apparatus comprises a pressing mechanism and a sheet holding mechanism which are moved with respect to each other in X, Y and Z-axis directions and has a fixed ceiling plate form having a plane shape matching the bottom profile of a product to be formed; a framelike support plate surrounding the ceiling plate form is raised and lowered by at least one pair of raising/lowering actuators, and restraining actuators apply a controllable restraining force to the sheet byway of a framelike restraining plate clamping the periphery of the sheet in the sheet thickness direction between itself and the support plate. A mechanism for causing the support plate to undergo balanced movement and a material flow control mechanism may be preferably further provided.

Abstract: A flexible multilayer metal structure includes using multiple layers interlocked to form folds holding the layers together. These folds can extend into non-edge portions of the multilayer structure so that the multilayer structure defines air gaps that aid in producing a heat-shielding effect.

Abstract: A method for forming a metal tube includes providing a flat sheet of metal, forming features in the sheet, forming a strip within the sheet, the features being disposed within the strip, progressively forming the strip into a barrel, and trimming the barrel from the sheet.

Abstract: A hermetic compressor assembly having a housing having disposed therein an electric motor including a stator and a rotor drivingly attached to a crankshaft having an eccentric portion, and a compression mechanism operatively coupled to the crankshaft eccentric portion. A counterweight is attached to the crankshaft and is made of progressively stamped metal stock material having selectively varying widths between first and second side edges thereof. The counterweight has one of a plurality of weights, each individual weight directly corresponding to a different stock material width. Also, a method for manufacturing compressors having installed therein counterweights of different weights and having substantially identical axial projection profiles, wherein the counterweights are made by a method which includes providing a progressive stamping die, and planar metal stock material having one of a plurality of different widths between first and second opposite side edges.

Abstract: An apparatus and method is provided for managing and distributing design and manufacturing information throughout a factory in order to facilitate the production of components, such as bent sheet metal components. In accordance with an aspect of the present invention, the management and distribution of critical design and manufacturing information is achieved by storing and distributing the design and manufacturing information associated with each job. By replacing the traditional paper job set-up or work sheet with, for example, an electronically stored job sheet that can be accessed instantaneously from any location in the factory, the present invention improves the overall efficiency of the factory. In addition, through the various aspects and features of the invention, the organization and accessibility of part information and stored expert knowledge is improved.

Abstract: This invention relates to so-called open clamps with a mechanical connection of overlapping band portions including a guide hook which is so modified as to minimize reopening of the clamp before it is fully tightened.

Abstract: A forming press for L-shaped and T-shaped workpieces includes first and second press members relatively movable toward and away from each other along a first direction, a first forming die carried by the first press member for engaging and deforming the workpiece to a desired shape when the press members are moved toward each other with the workpiece held therebetween, and a clamping assembly mounted on the second press member for clamping the leg of the workpiece to stabilize the workpiece during shaping thereof. The clamping assembly comprises at least one cam member fixed with respect to the second press member. The cam member defines a pair of spaced-apart cam surfaces oppositely inclined so as to form a channel that widens in the first direction toward the first press member. The clamping assembly further includes a pair of clamping members disposed within the channel so as to be movable along the first direction.

Abstract: The present invention relates generally to bending a workpiece to form a desired configuration and, in particular, to a method and apparatus for forming bends “out of sequence,” i.e., in a time sequence different from the spatial sequence of the bends on the workpiece. The apparatus of the present invention include a bending system for bending a workpiece and a positioning system for positioning the workpiece relative to a bending region so that bends can be formed in various locations across the bending region. By virtue of the disclosed structures, a series of bends can be formed on a workpiece at various locations within the bending region. Bends can be formed out sequence and without advancing the workpiece relative to the bending region.