Abstract: A guided keeper assembly for metal forming dies includes a base having a mounting face and a fastener aperture to mount the base to an associated die shoe, as well as a central guide aperture. A guide pin having a central portion is closely received in the central guide aperture for precisely guiding reciprocal motion between the die pad and the die shoe. The guide pin has an enlarged head at one end which abuts the base to positively limit travel between the die shoe and the die pad, and a shoulder at an opposite end with an alignment mechanism that precisely locates the guide pin on the die pad. A fastener extends through the fastener aperture in the base to securely connect the same with the die shoe. Another fastener securely connects the second end of the guide pin with the die pad.

Abstract: A pilot assembly and method for metal forming dies has a generally cylindrical pilot with a stripper that strips stock from the pilot when metal forming dies diverge. The pilot assembly is secured to one die member by a fastener by itself or in combination with a window mount. A spring within the pilot assembly contacts the stripper to force the stripper to reciprocate when the dies are pulled apart. Thus, the pilot assembly helps locate the stock within the metal forming die while also having a stripper to help strip the stock from the pilot.

Abstract: A retractable stock guide has a stationary guide rail on which a retractable guide cap is operably supported. The guide rail and cap have two through holes at opposite ends through which two mounting studs extend to attach the stock guide to an associated die member. The holes in the guide cap are ovate, and the heads of the mounting studs are tapered, whereby tightening of the mounting stud shifts the guide cap relative to the guide rail from an aligned, retracted load/unload condition, to an inwardly protruding, extended run condition, wherein the stock strip is slidingly captured between two like stock guides and the mounting surface of the die. Two ball bearing guides can be substituted for the stationary guide rail.

Abstract: Disclosed is a method for manufacturing an element for a CVT belt, comprising a body portion (22L, 22R) having right and left sides and a tapered portion with a downwardly reducing width, a neck portion extending upward from the body portion, and a head portion extending upward from the neck portion.

Abstract: A pilot assembly and method for metal forming dies has a generally cylindrical pilot with a stripper that strips stock from the pilot when metal forming dies diverge. The pilot assembly is secured to one die member by a fastener by itself or in combination with a window mount. A spring within the pilot assembly contacts the stripper to force the stripper to reciprocate when the dies are pulled apart. Thus, the pilot assembly helps locate the stock within the metal forming die while also having a stripper to help strip the stock from the pilot.

Abstract: A press machine able to press-work a strip-shaped material during which it can prevent the strip-shaped material from moving or warping or can prevent the strip-shaped material from partially cracking and a processing method using that press machine. A multi-process press machine provided with a drive source M, a camshaft 1 driven by the drive source M and having a plurality of independent first cams 1a, 1b, and 1c and second cams 1h, 1i, and 1j, a plurality of die sets each comprised of a pair of a punch 2 and a die 3 connected with the first cam, a material holding member 7 pressing the strip-shaped material W against the die 3 when connecting with and pressing the second cam, and a base 5 supporting the dies.

Abstract: Staking apparatus (22) disclosed performs a method for staking one or more fasteners (44) of a part assembly (18) are provided by a conveyor (14), a lower lift and lock assembly (24) including a lower lifter (28) and a lower lock (30), and an upper press (26). Lower and upper staking punches (40, 60) of the lower lifter (28) and the upper press (26), respectively, provide the staking while at least one and preferably a plurality of springs (36) resiliently support a pallet assembly (16) on which the part assembly (18) is positioned.

Abstract: A modular spring retainer and method for metal forming dies includes a base shaped for detachable connection with an associated die plate, having a threaded central aperture, and an adjacent lock dowel aperture which extends through the threaded central aperture to form a window. A cylindrically-shaped spring retainer is configured to receive a spring therein, and has a threaded exterior portion which engages the threaded central aperture of the base, such that mutual rotation of the same adjusts the longitudinal position of the spring. A locking dowel is closely received in the lock dowel aperture in the base, and has an unthreaded exterior surface which protrudes through the window and abuttingly engages an adjacent portion of the threaded exterior surface of the spring retainer to securely, yet detachably, retain the spring member in a selected longitudinal position.

Abstract: Staking apparatus (22) and a method for staking one or more fasteners (44) of a part assembly (18) are provided by a conveyor (14), a lower lift and lock assembly (24) including a lower lifter (28) and a lower lock (30), and an upper press (26). Lower and upper staking punches (40, 60) of the lower lifter (28) and the upper press (26), respectively, provide the staking while at least one and preferably a plurality of springs (36) resiliently support a pallet assembly (16) on which the part assembly (18) is positioned.

Abstract: A reaction device for forming equipment includes a base, a reaction member movably spaced therefrom by guides, and a return gas spring carried by the base and operatively engaged to the reaction member for yieldably biasing the reaction member away from the base. The base has a return gas spring passage and guide shaft passages spaced apart therefrom. A return gas spring is received in the return gas spring passage of the base, and has a piston rod with an end arranged for contact with the reaction member. The guides include guide shafts arranged for engagement with the reaction member and disposed in guide bushings, which are received in the guide shaft passages of the base and preferably project below the base for use in locating the reaction device on the forming equipment.

Abstract: A method for forming heat exchanger plates (10) comprises formation of a fluid flow channel (28) along the edges (22) of a sheet metal strip or blank, and formation of a pair of raised end bosses. The raised end bosses (32) are elongated in the longitudinal dimension and are formed within the final width dimension of the plate so as to avoid the need for trimming of excess material along the edges of the plate. The method generates less scrap than prior art processes using progressive stamping, and also permits variation of the plate lengths.

Abstract: A bending apparatus consisting of a rocker rotating in a hybrid constructed saddle. The saddle is preferably made of a steel casing with a low friction liner disposed therein.

Abstract: A method of manufacturing hollow body elements such as nut elements for the attachment to components consisting normally of sheet metal, in particular to the manufacture of hollow body elements with an at least substantially square or rectangular outer periphery by cutting individual elements by length from a section present in the form of a bar section or a coil after prior punching of apertures in the section, optionally with subsequent formation of a thread cylinder, utilizing a progressive tool having a plurality of working stations in which respective processes are carried out is characterized in that in each working station two respective operations are carried out for the section, or for each of a plurality of sections arranged alongside one another, for each stroke of the progressive tool at the same time. A hollow body element and also a progressive tool are also claimed.

Abstract: The present invention provides a method and apparatus for forming a plurality of parts, such as spade-type boring bits, from a continuous stock material. Thus, the various steps of the forming method of the present invention can be performed to predetermined portions of the continuous stock material prior to separating the continuous stock material into discrete parts, thereby enhancing the efficiency of the forming process. The present invention also provides an improved forge for forming portions of the continuous stock material into parts having a predetermined shape. The forge can be designed to provide a clearance region proximate the forward end of the ram to permit slight flexing of the forward end of the ram in a radially outward direction during forging operations. The forge can also include a lubrication system for lubricating its various components. In addition, the forge can incrementally rotate the ram after one or more parts have been forged.

Abstract: A small diameter metal tube having at least two inner diameters is provided. A method for producing this metal tube is also provided. In this method, a plate member having a development shape of the metal tube is blanked from a metal thin plate so that the plate member is left partly tied to the metal thin plate, the plate member is press formed into a tubular body having the at least two inner diameters, and the plate member partly tied to the metal thin plate is cut apart to produce the metal tube having at least two inner diameters.

Abstract: A self-contained stock lifter is particularly adapted for use in multiple station, progressive metal forming dies and the like, and includes a base plate with two vertical through holes adjacent opposite sides, and a vertical spring unit aperture located between the through holes. The stock lifter also includes a lifter bar having two vertical through holes in vertical registry with the base plate through holes. Two rigid guide shafts are mounted in the base plate through holes to permit the lifter bar to reciprocate in a manner which selectively lifts stock in the die to permit longitudinal shifting of the stock along the multiple die stations. A spring unit has a base retained in the spring unit aperture, and a reciprocating rod biased outwardly, with a free end abutting a central portion of the lifter bar to shift the lifter bar to an extended position, thereby defining a fully self-contained unit that can be readily mounted in and removed from the die to reduce manufacturing and repair costs.

Abstract: A self-contained stock lifter is particularly adapted for use in multiple station, progressive metal forming dies and the like, and includes a base plate with two vertical through holes adjacent opposite sides, and a vertical spring unit aperture located between the through holes. The stock lifter also includes a lifter bar having two vertical through holes in vertical registry with the base plate through holes. Two rigid guide shafts are mounted in the base plate through holes to permit the lifter bar to reciprocate in a manner which selectively lifts stock in the die to permit longitudinal shifting of the stock along the multiple die stations. A spring unit has a base retained in the spring unit aperture, and a reciprocating rod biased outwardly, with a free end abutting a central portion of the lifter bar to shift the lifter bar to an extended position, thereby defining a fully self-contained unit that can be readily mounted in and removed from the die to reduce manufacturing and repair costs.

Abstract: The present invention provides a method and apparatus for forming a plurality of parts, such as spade-type boring bits, from a continuous stock material. Thus, the various steps of the forming method of the present invention can be performed to predetermined portions of the continuous stock material prior to separating the continuous stock material into discrete parts, thereby enhancing the efficiency of the forming process. The present invention also provides an improved forge for forming portions of the continuous stock material into parts having a predetermined shape. The forge can be designed to provide a clearance region proximate the forward end of the ram to permit slight flexing of the forward end of the ram in a radially outward direction during forging operations. The forge can also include a lubrication system for lubricating its various components. In addition, the forge can incrementally rotate the ram after one or more parts have been forged.

Abstract: A self-contained stock lifter is particularly adapted for use in multiple station, progressive metal forming dies and the like, and includes a base plate with two vertical through holes adjacent opposite sides, and a vertical spring unit aperture located between the through holes. The stock lifter also includes a lifter bar having two vertical through holes in vertical registry with the base plate through holes. Two rigid guide shafts are mounted in the base plate through holes to permit the lifter bar to reciprocate in a manner which selectively lifts stock in the die to permit longitudinal shifting of the stock along the multiple die stations. A spring unit has a base retained in the spring unit aperture, and a reciprocating rod biased outwardly, with a free end abutting a central portion of the lifter bar to shift the lifter bar to an extended position, thereby defining a fully self-contained unit that can be readily mounted in and removed from the die to reduce manufacturing and repair costs.