With Means To Feed Work Between Plural Tool Stations Patents (Class 72/405.01)
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Patent number: 11123787Abstract: A transport device for the transport of workpieces in a workpiece transport direction in a press, which has a carrier rail, which is mounted, via a lifting carriage and a rocker rotatably mounted on the lifting carriage, on a vertically running upright of the press. In order to enable a flexible workpiece transport, it is provided that, on the carrier rail, workpiece grippers are mounted on at least two transport carriages, which each have their own drive mechanism in order to move the transport carriages with the workpiece grippers along the carrier rail independently of each other.Type: GrantFiled: May 5, 2017Date of Patent: September 21, 2021Assignee: SCHULER PRESSEN GMBHInventor: Rolf Cisar
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Patent number: 8935947Abstract: According to the present invention, an apparatus for manufacturing necking cans processes inlets of cans for which drawing processes are completed, wherein the apparatus comprises: a lower press plate; an upper press plate arranged so as to move linearly in the upward and downward directions relative to the lower press plate; a molding unit including a guide formed on the lower press plate, a plurality of holders arranged on the guide such that the holders can be transferred, and a plurality of molds arranged on the upper press plate; transferring means for transferring the holders along the guide; and driving means for driving the upper press plate. The apparatus of the present invention is advantageous in that cans for which the drawing processes are completed are linearly transferred by a plurality of cylinders and processed at a high speed.Type: GrantFiled: October 8, 2010Date of Patent: January 20, 2015Assignee: Paseco Co., Ltd.Inventor: Il Han Yoo
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Patent number: 8776572Abstract: A necking machine (1) having a plurality of processing stations on a rotating tool carrier (7). The motion of the tool carrier (7) with respect to the work pieces is carried out by a crankshaft (25). This is carried out by a non-constant gear. The gear includes two non-round gearwheels (21, 23) that improve a rotational-speed profile of the crankshaft (25) and thus a velocity profile, in particular, in an area of the dead center.Type: GrantFiled: August 23, 2011Date of Patent: July 15, 2014Assignee: Mall + Herlan Schweiz AGInventor: Manfred Weis
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Publication number: 20140102165Abstract: A split idle station assembly for a transfer press assembly includes a track assembly, a first base assembly slidably connected to the track assembly and a second base assembly slidably connected to the track assembly. The first and second base assemblies have a support configuration with the first base assembly adjacent the second base assembly forming a work piece support assembly for supporting a work piece thereon between work stations of the transfer press assembly. The first and second base assemblies have a split configuration where the first base assembly is moved apart from the second base assembly along the track assembly.Type: ApplicationFiled: October 17, 2012Publication date: April 17, 2014Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.Inventor: Thoney R. Charles
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Patent number: 8635897Abstract: A profiling arrangement for the longitudinal shaping of a metal band or starting profile into a profile or tube is provided, and includes a plurality of shaping stations 10 that are arranged in a line one behind the other and in each of which a group of roller shaping tools is assembled and are run through in succession by the metal band or starting profile, as well as with a machine substructure on which the shaping stations are mounted. In addition, on or next to the machine substructure, there are linear guides with driven carriages that can move in and against a direction of motion of the metal band or profile for the holding of tools, manipulators, and the like acting on the profile.Type: GrantFiled: February 14, 2011Date of Patent: January 28, 2014Assignee: Dreistern GmbH & Co. KGInventor: Frank Bertram
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Patent number: 8561450Abstract: A system for annealing a formable panel includes a stamping press configured to pre-form the panel using a first die and a second die. The system also includes a transfer device configured to engage the pre-formed panel and transfer the panel from the stamping press. The transfer device includes a heating element configured to anneal the pre-formed panel. The heating element anneals the pre-formed panel in the stamping press after the first die is disengaged from the panel and while the panel is being supported by the second die. A method of processing a formable panel and a method of processing a pre-formed panel in a multi-stage stamping operation, each using the system, are also disclosed.Type: GrantFiled: March 11, 2011Date of Patent: October 22, 2013Assignee: GM Global Technology Operations LLCInventors: Theresa M. Lee, John E. Carsley
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Patent number: 8434405Abstract: A method for setting an operation condition of a press line includes a conveyance route setting step of setting a conveyance route so as to minimize a clearance between a work and a lower die; a phase difference setting step of setting a phase difference between conveying operations of respective conveyance machines so as to minimize a clearance between a work to be taken-out and a work to be taken-in; and a press-conveyance phase difference setting step that sets a phase difference between pressing operation and conveyance operation in accordance with the conveying route set for each conveyance machine, the phase difference between the conveyance machines, a line SPH, and a press SPH.Type: GrantFiled: September 14, 2009Date of Patent: May 7, 2013Assignee: Honda Motor Co., Ltd.Inventors: Yasuhiro Matsui, Tatsuya Sato, Yoshihiro Kageyama, Koji Ikohagi, Hiroyuki Nobuta
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Patent number: 8356396Abstract: The invention includes a method, and a component made according to the method having at least one thread pattern formed thereon from a stamping method. The invention includes a tubular member comprising a body having a wall formed from a wrapped sheet of stock to define an interior wall and an exterior wall, a seam in the wall defining a first and second end of the wrapped sheet of stock, and a thread pattern stamped on the exterior wall. The method comprises the steps of forming a blank from sheet of stock having a first surface. A thread pattern is formed onto the first surface while in a substantially sheet-like form. A bending operation then forms the sheet stock into a tubular member such that the thread pattern, located on the tube's external surface, is substantially aligned about its circumference.Type: GrantFiled: September 3, 2009Date of Patent: January 22, 2013Assignee: Middleville Tool & Die CompanyInventors: Douglas M. Johnson, Robert L Middleton, Sr., Robert L Middleton, Jr.
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Patent number: 8336355Abstract: The present invention relates to a roll-forming system and a method thereof that enables both ends of a panel to be formed attractively by roll-forming the panel after cutting grooves are formed at both ends of the panel by using a blanking press.Type: GrantFiled: May 28, 2008Date of Patent: December 25, 2012Assignee: Sungwoo Hitech Co., Ltd.Inventors: Do-Hoi Koo, Suek-Jun Choi
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Patent number: 8333100Abstract: A press machine able to press-work a strip-shaped material during which it can prevent the strip-shaped material from moving or warping or can prevent the strip-shaped material from partially cracking and a processing method using that press machine. A multi-process press machine provided with a drive source M, a camshaft 1 driven by the drive source M and having a plurality of independent first cams 1a, 1b, and 1c and second cams 1h, 1i, and 1j, a plurality of die sets each comprised of a pair of a punch 2 and a die 3 connected with the first cam, a material holding member 7 pressing the strip-shaped material W against the die 3 when connecting with and pressing the second cam, and a base 5 supporting the dies.Type: GrantFiled: October 15, 2010Date of Patent: December 18, 2012Assignee: Denso CorporationInventors: Kengo Takeshita, Takeshi Kurosawa, Nobuyuki Morikawa
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Publication number: 20120192607Abstract: A servo press system in which a servo transfer device implements a transfer operation by utilizing first transfer operation instruction information that is generated depending on a mechanical motion state of a press element of a servo press or second transfer operation instruction information that is generated independently of the mechanical motion state of the press element during a press operation using a pendulum motion.Type: ApplicationFiled: January 27, 2012Publication date: August 2, 2012Applicant: AIDA ENGINEERING, LTD.Inventors: Shingo Uchiyama, Osamu Yahata, Hiroaki Yoshida, Akira Harada
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Patent number: 8210016Abstract: A system for extruding teeth in a workpiece includes a first mandrel supported on a first press and including first die teeth that produce partially formed teeth on the workpiece as the first die teeth are extruded into the workpiece by the first press, a second mandrel supported on a second press and including second die teeth that produce fully formed teeth on the workpiece as the second die teeth are extruded into the workpiece by the second die station, and a transfer system for supporting and carrying the workpiece with the lower die assembly from the first press to the second press.Type: GrantFiled: October 3, 2008Date of Patent: July 3, 2012Assignee: Ford Global Technologies, LLCInventors: Joseph Szuba, Rodney G. Whitbeck
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Publication number: 20120060578Abstract: A necking machine (1) having a plurality of processing stations on a rotating tool carrier (7). The motion of the tool carrier (7) with respect to the work pieces is carried out by a crankshaft (25). This is carried out by a non-constant gear. The gear includes two non-round gearwheels (21, 23) that improve a rotational-speed profile of the crankshaft (25) and thus a velocity profile, in particular, in an area of the dead center.Type: ApplicationFiled: August 23, 2011Publication date: March 15, 2012Applicant: MALL + HERLAN SCHWEIZ AGInventor: Manfred Weis
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Patent number: 8096233Abstract: A servo press line operation control device includes a normal press operation control section, a normal transfer operation control section, an upward movement step delay determination section, a downstream-side transfer step delay correction control section, an upstream-side transfer step delay determination section, a slide downward movement step delay correction control section, and the like.Type: GrantFiled: July 6, 2009Date of Patent: January 17, 2012Assignee: Aida Engineering, Ltd.Inventor: Sotoyuki Kaneko
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Patent number: 8047033Abstract: A plurality of press devices 2 are arranged in a plastic working system. The plastic working system includes: a loop correction sensor 13 for watching a slack of a coil material C intermittently delivered from a preceding first press device 2a; and a second slack watching means 19 for watching a slack of the coil material C generated at the time of sending the coil material C to a succeeding second press device 2b. According to the slack generated by intermittent feeding of the coil material C sent from the first press device 2a, intermittent feeding is converted to continuous feeding by the feeding means 15. At the same time, the continuous feeding speed is subjected to speed increasing/decreasing control. On the other hand, by the second slack watching means 19, a slack of the coil material C is watched at the time of feeding the coil material C to the second press device 2b and the preceding first press device 2a is subjected to speed increasing/decreasing control.Type: GrantFiled: March 26, 2008Date of Patent: November 1, 2011Assignees: Denso Corporation, Denso Preas Co., Ltd.Inventors: Fumio Kondo, Shoichi Takenouchi, Takayuki Nakanishi, Osamu Matsui
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Patent number: 8024952Abstract: In a multi-station forging machine having a stationary die breast and a reciprocating slide moveable in a direction towards and away from the die breast, the slide carrying a tool holder at a workstation, a tool case moveable back and forth on the tool holder in the direction of slide movement, tool segments carried in the tool case and moveable between open and closed positions, a pivotal lever carried on the slide having one portion engaging a rearwardly facing surface adjacent a rear of the tool case, a pivot surface around which said lever pivots, and another portion on a part of the lever extending from the pivot surface remote from the one portion, a high force spring mounted on the die breast, the spring being arranged to apply a high biasing force to said other lever portion when the slide is near or at front dead center, the lever transferring said biasing force to said tool case to bias said tool case forwardly.Type: GrantFiled: March 26, 2008Date of Patent: September 27, 2011Assignee: National Machinery LLCInventors: Todd Hossler, Michael W. Rindfuss
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Patent number: 8006536Abstract: A mechanism for forming thin metallic skin enclosures from blanks. The apparatus includes a forming assembly including a plurality of die stations. The stations are stepped farther away from an axis in a direction of which blanks being processed are positioned at a plurality of die stations. Grippers spaced along the axis and away from the axis at distances substantially the same as are die stations are carried by the transfer assembly. An actuator is used to move the transfer assembly reciprocally in directions generally parallel to the axis between first and second axial positions. A ram is provided to move the transfer assembly between first and second stepped positions relative to the axis.Type: GrantFiled: April 11, 2007Date of Patent: August 30, 2011Assignee: Greatbatch Ltd.Inventors: Thomas J. Nelson, Matthew Klun
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Patent number: 7975522Abstract: The present invention is an assembly and method for continuously manufacturing fasteners. A die press actuated at a first speed receives the contoured wire into a die having a piercing element for piercing an aperture and a cutting element for cutting a fastener from the wire. A guide receives the fasteners from the die press and a drive unit engages the fasteners oriented by the guide and conveys the fastener to an elevated height relative to a tapping device. The guide redirects the fasteners by a first router. The fasteners are gravity fed into the first router and redirected to one of the tapping devices. Each tapping device has a tapping element for forming internal ribs in the aperture of the fastener. The tapping devices each actuates at a second speed that in aggregate is generally equal to the first speed of the die press.Type: GrantFiled: February 29, 2008Date of Patent: July 12, 2011Assignee: Whitesell International CorporationInventors: Richard P. Ward, Jorge E. Gonzalez, Richard Gregory Bahlow
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Patent number: 7971468Abstract: A transfer assembly (22) for moving a work-piece (26) between stations of a hydroforming and/or hydrotrimming assembly. The transfer assembly (22) includes left and right posts (40, 42) spaced from and parallel to each other and extending vertically. A left top arm (56) and a left bottom arm (58) and a right top arm (62) and a right bottom arm (64) extend in spaced and parallel relationship with each other transversely to the posts (40, 42) to distal ends (60, 84). An upper rail (80) extends between the distal ends (60) of the top arms (56, 62) and a lower rail (82) extends between the distal ends (60) of the bottom arms (58, 64). The rails (80, 82) each include a plurality of part grabbers (86, 88) for engaging the work-piece (26). A transfer module interconnects each arm with the associated post for moving the arms (56, 58, 62, 64) vertically up and down and for moving the arms (56, 58, 62, 64) in and out.Type: GrantFiled: July 23, 2008Date of Patent: July 5, 2011Assignee: HMS Products Co.Inventors: Glen Coalson, David A. Sofy
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Patent number: 7891223Abstract: A transfer press machine which can accurately and promptly check interference and can be easily handled is provided.Type: GrantFiled: October 28, 2005Date of Patent: February 22, 2011Assignee: Aida Engineering, Ltd.Inventors: Sotoyuki Kaneko, Hiroshi Hosoya, Kazuhiro Kuboe
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Patent number: 7866016Abstract: An information processing system for producing a building material has a design drawing generator, a list generator and a member production controller. The design drawing generator generates design drawing information of an objective building. The list generator generates list information of the members used for the objective building. The member production controller controls the production of the members used for the objective building, based on the list information.Type: GrantFiled: July 20, 2010Date of Patent: January 11, 2011Assignee: Nippon Steel CorporationInventors: Shinichiro Hashimoto, Tomohisa Hirakawa, Jun Shimizu, Yoshitomo Ito, Kimihiko Imai, Yoshimitsu Murahashi, Tetsushi Horibe
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Patent number: 7797813Abstract: An information processing system for producing a building material has a design drawing generator, a list generator and a member production controller. The design drawing generator generates design drawing information of an objective building. The list generator generates list information of the members used for the objective building. The member production controller controls the production of the members used for the objective building, based on the list information.Type: GrantFiled: November 1, 2007Date of Patent: September 21, 2010Assignee: Nippon Steel CorporationInventors: Shinichiro Hashimoto, Tomohisa Hirakawa, Jun Shimizu, Yoshitomo Ito, Kimihiko Imai, Yoshimitsu Murahashi, Tetsushi Horibe
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Patent number: 7797978Abstract: A method of forming two-piece beverage can components is described. The method requires providing a plurality of pre-punched metallic disks. A disk feeder transfers at least one of the plurality of pre-punched metallic disks to a first process station in a plurality of processing stations. The first disk is deformed during a two-piece beverage can component manufacturing process is performed at the first station. The deformed disk is removed from the first station and transferred to each subsequent processing station in the plurality of processing stations. Further two-piece beverage can component manufacturing processes are performed in each subsequent processing station to produce a substantially finished two-piece beverage can component.Type: GrantFiled: November 30, 2006Date of Patent: September 21, 2010Assignees: Rexam Beverage Can Company, Rexam Beverage Can Europe Ltd.Inventors: Joseph A. Sasso, Jr., Shaun Kelly
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Patent number: 7726166Abstract: A multi-step press system includes a press that consists of a press frame, a table provided on the press frame and a ram provided above the table for making movement in a Z-axis direction. The table has a standby station into which workpieces are loaded one by one and a plurality of press-forming stations in which the workpieces are sequentially press-formed. The system further includes a press die set consisting of a lower die attached to the table and an upper die attached to the ram. The lower die and the upper die are adapted to simultaneously press-form the workpieces placed in the press-forming stations. On one side of the press, there is provided a destacker for periodically loading the workpieces into the standby station. A transfer feeder is provided between the table and the ram for simultaneously picking up and transferring the workpieces.Type: GrantFiled: March 7, 2007Date of Patent: June 1, 2010Assignee: GNS Co., Ltd.Inventor: Moon-Gyu Kong
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Patent number: 7650774Abstract: The present invention intends provided a tandem pressing apparatus which can shorten and the conveying distance i.e. the conveying time without increasing conveying speed of the work. A tandem pressing apparatus of the present invention is comprised of a tandem pressing line constructed by plural tandem presses 10 and 20 disposed side by side, and a work conveying apparatus 70 including a main member and an arm portion. Each of the tandem press includes a bed, 11, plural uprights 13a to 13d studded on the bed, and a slide 15 supported on the uprights to be ascended or descended. The main member 62 and 63 is provided at a portion located inside the uprights of the adjacent two tandem presses constructing the tandem pressing line and does not interfer with the slide. The arm member 65 is held on the main member to transfer the work having been pressed by the upstream tandem press to the downstream tandem press.Type: GrantFiled: December 27, 2004Date of Patent: January 26, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shinji Kato, Hisanori Nakamura, Asahiko Hasebe
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Publication number: 20090241633Abstract: In a multi-station forging machine having a stationary die breast and a reciprocating slide moveable in a direction towards and away from the die breast, the slide carrying a tool holder at a workstation, a tool case moveable back and forth on the tool holder in the direction of slide movement, tool segments carried in the tool case and moveable between open and closed positions, a pivotal lever carried on the slide having one portion engaging a rearwardly facing surface adjacent a rear of the tool case, a pivot surface around which said lever pivots, and another portion on a part of the lever extending from the pivot surface remote from the one portion, a high force spring mounted on the die breast, the spring being arranged to apply a high biasing force to said other lever portion when the slide is near or at front dead center, the lever transferring said biasing force to said tool case to bias said tool case forwardly.Type: ApplicationFiled: March 26, 2008Publication date: October 1, 2009Applicant: NATIONAL MACHINERY LLCInventors: Todd Hossler, Michael W. Rindfuss
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Publication number: 20090193951Abstract: A modular spring retainer and method for metal forming dies includes a base shaped for detachable connection with an associated die plate, having a threaded central aperture, and an adjacent lock dowel aperture which extends through the threaded central aperture to form a window. A cylindrically-shaped spring retainer is configured to receive a spring therein, and has a threaded exterior portion which engages the threaded central aperture of the base, such that mutual rotation of the same adjusts the longitudinal position of the spring. A locking dowel is closely received in the lock dowel aperture in the base, and has an unthreaded exterior surface which protrudes through the window and abuttingly engages an adjacent portion of the threaded exterior surface of the spring retainer to securely, yet detachably, retain the spring member in a selected longitudinal position.Type: ApplicationFiled: February 3, 2009Publication date: August 6, 2009Inventors: Joel T. Pyper, Scott M. Breen
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Patent number: 7428837Abstract: A rotating speed of a main motor (61) of a second press (3) is regulated so that an angular difference between a press angle of a first press (2) and a press angle of a second press (3) is constant. Further, when the work is carried-out from the first press (2), a work transportation device (10) is controlled based on a press angle of the first press (2). When the work is carried-in into the second press (3), the work transportation device (10) is controlled based on a press angle of the second press (3). Further, when the work is transported, the work transportation device 10 is controlled based on a signal from a transportation device control section (31) for controlling the work transportation device (10). The arrangement above improves production efficiency in press forming and reduces maintenance cost and frequency.Type: GrantFiled: April 30, 2004Date of Patent: September 30, 2008Assignee: Komatsu, Ltd.Inventor: Yukiyoshi Takayama
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Patent number: 7343765Abstract: A method and device for checking clearance between a stamping die includes a template representative of relative movement between the stamping die and end tool. A template including a surface representing movement of the end tool relative to the stamping die is positioned relative to the stamping die. The position is indicative of a location of the end tool during operation of the stamping die. Contact between the template and the stamping die along the surface representing movement indicates potential contact between the end tool and the stamping die during operation.Type: GrantFiled: April 13, 2006Date of Patent: March 18, 2008Assignee: Syron Engineering & Manufacturing, LLCInventors: Scott McCallum, Paul Kleine, Rick Hurst
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Patent number: 7290430Abstract: A transferring device includes at least one gripper rail, which can be brought into engagement with at least one workpiece and which can be driven in a lifting direction, a closing direction and an advancing direction. The transferring device also includes at least one lifting drive and/or at least one closing drive, at least one advancing drive, and an arm that is connected to the advancing drive in a manner that enables it to pivot about a pin while moving, to a large extent, parallel to the advancing direction. The transferring device is characterized in that the gripper rail is directly engaged with the arm in the advancing direction and can be displaced in a direction perpendicular to the advancing direction.Type: GrantFiled: June 17, 2002Date of Patent: November 6, 2007Inventor: Martin Hagel
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Patent number: 7275410Abstract: A work transfer device employed in a multi-process press machine is provided with a drive unit formed of a servo motor, a cam shaft vertically provided so as to be rotatably driven by the drive unit, a cam mechanism formed of three cams including an X-axis feed cam that moves a feed bar provided with a work holding fitting for holding a work toward an X-axis direction, a Y-axis feed cam that moves the feed bar in parallel toward a Y-axis direction in parallel, and a Z-axis feed cam that moves the feed bar in parallel toward a Z-axis direction, a group of swing levers formed of three types of swing levers which are swingably operated in engagement with the corresponding cams that constitute the cam mechanism, and a link mechanism connected to each end portion of the swing levers such that the feed bar is linearly driven toward the X-axis, Y-axis, and Z-axis directions.Type: GrantFiled: February 14, 2006Date of Patent: October 2, 2007Assignee: Takagi Manufacturing Co., Ltd.Inventors: Kunio Niigawa, Hideki Inoue
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Patent number: 7231801Abstract: A panel conveying apparatus for a press line comprises a shuttle feeder and at least one panel position regulating device. The shuttle feeder is configured to be movable between presses. The panel position regulating device is mounted on the shuttle feeder and includes a panel guide unit, a rotating screw axis unit, and a link unit. The panel guide unit is configured to guide the panel. The rotating screw axis unit comprises a rotating screw axis and an actuator rotating the rotating screw axis. The link unit connects the panel guide unit and the rotating screw axis unit such that a vertical position of the panel guide unit is regulated in response to a rotation of the rotating screw axis.Type: GrantFiled: May 6, 2004Date of Patent: June 19, 2007Assignee: Hyundai Motor CompanyInventor: Byeong Ho Choi
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Patent number: 7219525Abstract: A work transfer apparatus for transferring a work within a press or between presses is provided which includes at least a pair of lift beams and carriers movable along a longitudinal direction of the lift beams. A pair of guides are provided on the carriers, and a pair of sub-carriers are movable along the guides in a carrier moving direction by a linear motor which moves the pair of sub-carriers in the carrier moving direction. A cross bar is laterally spanned between the sub-carriers and is provided with a work holding unit which is capable of holding the work.Type: GrantFiled: October 27, 2004Date of Patent: May 22, 2007Assignee: Komatsu Ltd.Inventor: Kiichirou Kawamoto
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Patent number: 7210326Abstract: A work transfer apparatus for transferring a work within a press or between presses is provided which includes at least one lift beam which is provided in parallel with a work transfer direction and which is movable up and down, and which is provided substantially centrally in a work transfer path and outside of a press working area. A carrier is provided at the lift beam and is movable along a longitudinal direction of the lift beam. A guide is provided on the carrier, and a sub-carrier is movable along the guide in a carrier moving direction by a linear motor which moves the sub-carrier in the carrier moving direction. A work holding unit which is capable of holding the work is provided at the sub-carrier.Type: GrantFiled: October 27, 2004Date of Patent: May 1, 2007Assignee: Komatsu Ltd.Inventor: Kiichirou Kawamoto
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Patent number: 7159438Abstract: A transfer press provided with a transfer device, having transfer units provided with cross members (37) for which the length is shorter than the width of a tool. The transfer units (29 to 32) are arranged completely between the processing stations or stages, are mounted on the crown or head piece, and are not provided with elements extending beside the tools or between supports of adjacent processing or press stations. Thus, the full width spanned by the press supports can be used for the tools. In addition, tools can be used which are provided with guides, effective between the upper tool and the lower tool, particularly in the side region. The work pieces are handled solely by means of the openings, freed by the tools and pointing counter to the transporting device, wherein no element of the transfer device extends past the side limits of the tool.Type: GrantFiled: June 25, 2004Date of Patent: January 9, 2007Assignee: Schuler Pressen GmbH & Co. KGInventors: Andreas Lauke, Karl Thudium, Gerd Jäger, Hans Hofele
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Patent number: 7127931Abstract: The present invention is directed to a tandem press shuttle area isolation gate system and its method of use. The system and method of the present invention allows workers to safely enter the shuttle areas between tandem presses concurrently with a die change, thereby facilitating a quicker changeover of a tandem press line and a reduction in downtime. The system and method of the present invention employs safety gates to isolate the work envelope of each press from the shuttle areas during a die change. In this manner, workers can safely operate in the shuttle areas without the risk of contacting moving dies or bolsters that are being transferred to or from the presses.Type: GrantFiled: November 23, 2004Date of Patent: October 31, 2006Assignee: Honda Motor Co., Ltd.Inventor: Brian K Borders
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Patent number: 7124616Abstract: A work transfer apparatus for a transfer press or a press, with which an optimal die can be designed for each process, is provided. For this purpose, the work transfer apparatus for a transfer press includes at least a pair of lift beams (13), carriers (15) movable along a longitudinal direction of the lift beam, paired sub-carriers (50) movable in a carrier moving direction, power transmission means (51, 54) for transmitting carrier driving force to the sub-carriers, and a cross bar (17) which is laterally spanned between the sub-carriers and provided with work holding means (18) capable of holding a work.Type: GrantFiled: October 25, 2002Date of Patent: October 24, 2006Assignee: Komatsu Ltd.Inventor: Kiichirou Kawamoto
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Patent number: 7047790Abstract: There is provided a workpiece carrier apparatus for transfer press machine in which carrier motion for each press station can be individually set. A guide beam can be raised and lowered by a lifting device so that all levels can be adjusted to match the dies. A guide rail is attached to the guide beam, and carriers are fitted so as to be movable in the feed direction of a press line along the guide rail. A most upstream side carrier on the press line is moved in the feed direction by a first carrier mechanism, and the remaining carriers are connected together by connecting rods so as to be movable in the feed direction as one unit by a second carrier mechanism. Each of the carriers have a servo motor and the amount of raising and lowering of the cross bars can be individually set.Type: GrantFiled: September 16, 2003Date of Patent: May 23, 2006Assignee: Ishikawajima-Harima Heavy Industries Co., Ltd.Inventors: Masaru Suzuki, Shigeki Narishima, Kohji Osada
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Patent number: 7040128Abstract: A method and device for checking clearance between a stamping die includes a template representative of relative movement between the stamping die and end tool. A template including a surface representing movement of the end tool relative to the stamping die is positioned relative to the stamping die. The position is indicative of a location of the end tool during operation of the stamping die. Contact between the template and the stamping die along the surface representing movement indicates potential contact between the end tool and the stamping die during operation.Type: GrantFiled: March 16, 2004Date of Patent: May 9, 2006Assignee: Syron Engineering & Manufacturing, LLCInventors: Scott McCallum, Paul Kleine, Rick Hurst
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Patent number: 7032428Abstract: A small-sized feeding unit for a transfer press is provided. To this end, the feeding unit comprises: a feed box body one end of which is attached to side faces of uprights; feed driving means having servo motors disposed within the feed box body and pinions rotatively driven by the servo motors; feed racks movable in a feeding direction and meshing with the pinions respectively; feed carriers integrally attached to the feed racks respectively; and feed bars coupled to the feed carriers respectively so as to be movable at least either in a horizontal direction perpendicular to the feeding direction or in a vertical direction, wherein when the feed carriers are positioned at a stroke end on a press body side, the feed carriers are located in the vicinity of the feed driving means with respect to the feeding direction.Type: GrantFiled: February 4, 2004Date of Patent: April 25, 2006Assignee: Komatsu, Ltd.Inventor: Makoto Miyaura
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Patent number: 7028526Abstract: To accommodate a press tooling carrier without interference, a control arm straight guide having at least one drive, e.g., having motor angular gears (worm gears), cardan shaft or the like is provided. A control arm straight guide permits a very shallow position of the joints in the completely assembled state. A hydraulic cylinder may be used to support startup of the motor, i.e., to move the control arm straight guide out of its bottom dead center position.Type: GrantFiled: March 9, 2004Date of Patent: April 18, 2006Assignee: Schuler Pressen GmbH & Co. KGInventors: Karl Thudium, Markus Buck, Peter Sommerer
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Patent number: 7028527Abstract: A workpiece processing system having, a first assembly for performing at least a first processing operation on a workpiece at a first location and having a frame, a nesting assembly, a bolster assembly upon which a workpiece can be supported at the first processing location, and a transfer assembly. The bolster assembly is repositionable relative to the frame by movement along a first path between first and second positions. The transfer assembly is capable of moving a workpiece to/from the first processing location along a second path from/to the nesting assembly. The nesting assembly has first and second workpiece support elements, each with a length. The first and second workpiece support elements are each repositionable relative to the bolster assembly between a) an operating orientation wherein the lengths of the first and second workpiece support elements project generally in the direction of the second path, and b) a stored orientation.Type: GrantFiled: March 18, 2003Date of Patent: April 18, 2006Assignee: Aida Engineering Ltd.Inventors: Shigeo Ishibashi, Duane Depweg, Curtis Smith
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Patent number: 7017383Abstract: A mounting and method for a multistation stamping press part transfer system in which transfer drive modules are mounted to pivotal supports so that rail-gripper assemblies connected to pairs of modules can be oriented to transfer blanks/parts through the press in either of two orthogonal directions.Type: GrantFiled: April 27, 2004Date of Patent: March 28, 2006Inventor: Luciano Trindade de Sousa Monteiro
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Patent number: 7007538Abstract: A mounting plate (16) pivotally supports a finger (14) for pivotal movement about a pivot axis A as a shear pin (34) breaks between a post (30) and the finger (14) in response to a predetermined force urging the finger (14) to pivot about the pivot axis A. A first fastener (24) is disposed under an opening (46) in the finger (14) for removing the mounting plate (16) and the finger (14) together as a unit from the transfer bar (12) while remaining connected by a bolt (36) at the pivot axis A.Type: GrantFiled: June 23, 2004Date of Patent: March 7, 2006Assignee: HMS Products Co.Inventor: David A. Sofy
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Patent number: 6968725Abstract: The invention proposes a transporting apparatus for transporting single or double workpieces through processing stations of presses, in which apparatus up to 9 degrees of freedom are integrated in the transporting system. Necessary changes in position for, for example, feeding into dies can take place directly by way of the transporting apparatus. It is possible to dispense with intermediate set-down locations or orienting stations.Type: GrantFiled: January 24, 2001Date of Patent: November 29, 2005Assignee: Mueller Weingarten AGInventors: Erich Harsch, Rainer Reichenbach
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Patent number: 6964185Abstract: A bending apparatus for bending and transporting an aluminum metal sheet. The bending apparatus includes a central retaining portion that has gripping elements mounted on the central retaining portion for retaining an aluminum metal sheet. There is also included a bending mechanism that is mounted to the central retaining portion. The bending mechanism is capable of axial movement in relation to a central axis of the central retaining portion for imparting a curvature to an aluminum metal sheet. There is also included a method of stretch forming an aluminum metal sheet including the steps of heating an aluminum metal sheet in an oven, transferring the heat of an aluminum sheet to a hot forming tool, bending the heated aluminum sheet during the transfer step to conform the sheet to a shape of the hot forming tool, and then placing the bent metal sheet in the hot forming tool and forming an A-shaped part.Type: GrantFiled: May 3, 2004Date of Patent: November 15, 2005Assignee: General Motors CorporationInventors: Gary A. Kruger, John E. Carsley, Nelson T. Brinas
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Patent number: 6910361Abstract: A coupling device for releaseably securing together two objects. The coupling device comprises a first housing securable to a first object, a second housing securable to a second object, and an actuator secured to the first housing. The second housing has a hollow bore therein. At least part of the actuator is releaseably receivable within the hollow bore of the second housing. The actuator has an activated and a deactivated configuration. When in its activated configuration at least a portion of the periphery of the actuator is in an expanded state such that when situated within the hollow bore of the second housing the expanded periphery of the actuator releaseably secures the first housing to the second housing. When the actuator is in its deactivated configuration the periphery of the actuator in a retracted state permitting separation and relative movement between the first and second housings.Type: GrantFiled: April 29, 2002Date of Patent: June 28, 2005Assignee: Linear Transfer Systems, Ltd.Inventors: Montgomery W. Childs, Malcolm Broadley, Ryan Brown
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Patent number: 6845646Abstract: The setting of parameters in a transfer press is simplified by inputting pattern information to an interference checker. From the pattern information (stroke of each shaft, slide stroke and the like) the interference checker simulates the movement conditions of the die, fingers, and product shapes to check the interference status. The pattern information is sent to the transfer press. Also, interference is simulated for display or printing before actual press operation is required.Type: GrantFiled: April 15, 2002Date of Patent: January 25, 2005Assignee: Aida Engineering Co., Ltd.Inventor: Yoshinori Goto
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Publication number: 20040244460Abstract: An automatic feeding machine for transferring semi-manufactured products (40) between a progressive die (10) and a single station die (30), includes a frame (22), a feeding device (20), and a manipulator (50). The feeding device is positioned on the frame, which includes a curved slide (24), an active conveyor (27), a passive conveyor (25), and a locating table (23). The semi-manufactured products are transported on the active conveyor, the passive conveyor and the locating table in turn. Thereafter the semi-manufactured products are fetched by the manipulator. When the passive conveyor is fully occupied with semi-manufactured products, the active conveyor pivots to a position in alignment with the curved slide, so that unneeded semi-manufactured products slide out along the curved slide.Type: ApplicationFiled: June 7, 2004Publication date: December 9, 2004Inventor: Jianping Xiong
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Patent number: 6742375Abstract: A system for the transport of workpieces in a forming press, particularly a multistation press, has at least one cross traverse for holding the workpieces, which on at least one of its ends is connected with a lifting and lowering device and can be oriented in a space by the lifting and lowering device. At least one overload protection device is arranged between the cross traverse and the at least one lifting and lowering device for cutting the connection between the cross traverse and the at least one lifting and lowering device.Type: GrantFiled: September 4, 2002Date of Patent: June 1, 2004Assignee: Schuler Pressen GmbH & Co. KG.Inventors: Karl Thudium, Andreas Dangelmayr