Abstract: A method is disclosed for producing a small-diameter metal tube having a coating of a different metal on selected portions of its inner surface, the tube being used for the body of a plunger-type electrical contact. A flat piece of metal from which the tube is to be made is coated with a predetermined pattern of a second metal on at least one preselected portion of its surface, then the flat piece is subjected to deep drawing operations to produce a tube coated with a predetermined pattern of the second metal on preselected portions of its interior surface.

Abstract: A fence stretcher bar manufactured from a continuously fed, hot dip galvanized bar and a method of making such a stretcher bar. In a first manufacturing phase, the bar is formed from a continuously fed round rod which is rolled into a flat bar and coiled on a mandrel. The flat bar is then continuously fed into a second phase of the operation which includes annealing, cleaning with acid, coating with zinc ammonium chloride and hot dip zinc galvanizing. The material is cut to length and the cut ends are flame-spray coated with zinc. The bar is of substantially longitudinal configuration with two cut ends substantially perpendicular to a longitudinal axis thereof and having a cross section defining two parallel planar sides and two transverse curvilinear convex surfaces.

Abstract: A method of forming a generally planar part for a jet engine is provided. The part is adapted for withstanding high thermal stress but not high mechanical stress. A preformed strip of a superalloy is mounted around a drum shaped mandrel. A low pressure plasma deposit of a different superalloy is formed on the preformed strip. The strip is demounted and mechanically straightened.

Abstract: An aureate coin, coin blank, medallion, medallion blank, token or token blank has a coin-shaped core with opposed faces and a peripheral side edge and of mintable metallic material. An electroplated coating of copper and tin completely encases the core and provides a golden appearance. The electroplated coating contains from about 8 to about 16% tin by weight and has a thickness of from about 10 to about 150 .mu.m.

Abstract: A method of and apparatus for effecting slitting rolling on a steel sheet, wherein a wide steel sheet is slit in the breadthwise direction into a plurality of steel sheets having smaller width and the slit steel sheets are moved in the breadthwise direction to form and maintain a predetermined distance therebetween. The steel sheets are then rolled independently to have edge drops on both breadthwise ends thereof, and, thereafter, the slit steel sheets having edge drops are subjected to a plating step. According to the invention, it is possible to obtain plated steel sheet product of high quality by slitting rolling.

Abstract: Mechanical working of cast iron is performed in the presence of an aqueous metalworking composition containing an organic copper (II) complex and an iron corrosion inhibitor. An aqueous concentrate, which after dilution with water is suitable for application in mechanical working of cast iron, contains 1-50% copper (II) complex with such a Cu.sup.2+ -content of 0.5-20%, 1-50% iron corrosion inhibitor, 0-50% lubricant, 0-20% pH-regulators, bactericides and solubilizing agents and 10-70% water.

Abstract: A copper soldering tip with uniform and intact iron protection is manufactured by plating an iron layer of adequate hardness on the surface of a copper substrate to form a tip blank and then shaping the thus formed blank under pressure into a desired final tip configuration. The soldering tip has a uniform erosion resistance and can be produced with ease at a good yield.

Abstract: Drawn and ironed can bodies are formed from cold rolled steel sheet having a thin coating of a nickel-zinc alloy electroplated thereon by drawing the coated steel into a cup and ironing the sidewall of the cup on a mandrel by passing it through a toolpack comprising a plurality of ironing rings each including a generally conical lead-in surface having an angle relative to the axis of the mandrel within the range of 6.degree. to 81/2.degree. and a substantially cylindrical land extending no more than about 0.025 inches in the axial direction of the toolpack through the rings. The diameter of the land on successive ironing rings is progressively smaller in the direction of movement of the can through the toolpack, with the diameter of the final ironing ring being such as to reduce the sidewall of the cup to about one half its original thickness. The length of the land of the final ironing ring may be less than that of the previous ironing rings and preferably is within the range of 0.003 to 0.007 inches.

Abstract: This disclosure relates to a product, the process for making same from precoated metal and the tool used for making the product. The product is a concurrently drawn and ironed sanitary food can wherein the side wall thickness of the container is relatively uniform and approximately 0.001" thinner than the thickness of the starting material. The process is a concurrent multiple drawing and ironing operation wherein the diameter and the wall thickness are reduced in each of a plurality of operations. Finally, the tools used for each drawing and ironing operation have particular configurations designed to permit this concurrent forming of both the diameter and the side wall thickness.

Abstract: An improved sheet steel suitable for the production of containers and the like has a thin composite coating of nickel and zinc plated on both sides thereof. The steel substrate may be flat rolled blackplate and the composite nickel-zinc coating may be plated thereon by drawing a running length or strip of the steel through a nickel electroplating bath to which has been added the necessary concentration of zinc, and electrodepositing the two coating metals simultaneously and in the desired proportions. The coated steel sheet is particularly useful in forming drawn and ironed cans although it may be used for other purposes.

Abstract: A method for making a plated soft nose bullet and the product resulting therefrom, wherein a core is formed of a deformable first metal and the entire core is then covered with a second metal by an electroplating process. The electroplated second metal is removed from the forward end of the core to expose a portion of the first metal. The plated core then is formed into its final shape in such a manner that a quantity of unplated core material is extruded from the remaining plated portions to form an unplated soft nose for the bullet.

Abstract: The process of the present invention allows for the manufacture of lacquered aluminum or tin-plate rings which have the inner edge thereof bent over outwards so that they are suitable for the closures on cans for foodstuffs. A ring blank made of lacquered sheet is pre-shaped by deep drawing to form the curvature needed for bending over the inner cut edge. The final shaping of the pre-shaped blank into a ring for a can lid takes place, after stamping out the opening, by stretching and bending over the cut edge. When a tear-back membrane is sealed on to the bent-over edge, the ring is suitable as an easily opened closure for cans for foodstuffs.

Abstract: A method and apparatus for galvanized pipe and other formed sections which sometimes include reentrant angles and strapping. The pipe and other sections are sized and hot dipped in a bath of molten zinc at a temperature of about 850.degree. F. (450.degree. C.) and then controlled for thickness with an air knife. The molten zinc is cooled at a rate of 20.degree.-70.degree./second by an air blast or an air amplifier to solidify the zinc coating before the formation of more than 0.00008" to 0.00018" of intermetallic compound to form a layer of zinc from 0.0004" to 0.0008" in thickness. The zinc is water quenched without the formation of spangles and plastic coated with a layer of polyesters, vinyl alkyds or fluorocarbons, from 0.002" to 0.006", resulting in a coated steel that does not develop extensive rust corrosion in less than 1000 hours in a neutral salt spray. The formed product meets ASTM A-525 specifications and is designated G-30 or G-60 according to the thickness of the zinc layer.

Abstract: A method of forming a metal strip having a raised side uniformly plated with a layer of a different metal or metal alloy, preferably a precious metal, wherein the plating metal layer is applied to the flat strip and thereafter the strip is folded lengthwise to raise the plated side of the strip in order to obtain the desired profile. The method allows to apply the plating layer on a flat surface which can be easily done by known processes, the strip being bent together with the layer to form said raised uniformly plated side.

Abstract: An electrically conductive part with an insulation material which withstands high temperatures and a method of manufacturing such a part. Its conductive core is formed by drawing a copper billet coated with a copper-aluminium alloy.

Abstract: An improved wire with an excellent adhesion with rubber is disclosed for reinforcing rubber goods, made by a diffusion process wherein oxides formed on the surface of plated metal during diffusion are removed before drawing.

Abstract: A rod in the form of a composite metal wire having a harder metal core surrounded by a softer metal cladding is introduced together with lubricant into a die comprising an approach which includes a first frustoconical opening defining a vertical angle between 0.degree. and 5.degree. (exclusive of 0.degree.) and a second frustoconical opening defining a vertical angle between 6.degree. and 20.degree.. The lubricant is pressurized in the first frustoconical opening of the die approach while the rod is drawn under fluid lubrication.

Abstract: A method of forming steel reinforcing bars and other bar mill products with a protective coating of nickel to enhance the corrosion resistant characteristics of such bars, such method comprising the steps of forming an elongated steel billet with a generally rectangular cross-section, then electroplating a thin layer of nickel onto said steel billet, painting the exterior surface of said plated steel billet with a slurry consisting essentially of water and a refractory mortar, arranging a plurality of such steel billets in contiguous relationship in a furnace and heating them to a temperature at which they become malleable (approximately 2150.degree.-2350.degree. F.), then hot rolling the steel billets to form them into elongated generally round bars.

Abstract: A slotted beam contact element for an electrical connector is constructed by forming an opening in a metallic strip and applying forces to at least one portion of the strip adjacent the opening to reshape said portion. Then a bifurcated beam is formed in the strip with at least portions of the furcations of the beam encompassing the opening after which the furcations are moved toward each other to cause the portions encompassing the opening to define a slot of predetermined width characteristics suitable for receiving an insulated conductor and for establishing electrical contact between the conductor and the furcations. For some uses of these kinds of contact elements, selected portions of the furcations may be coated or plated and/or heat treated prior to moving the furcations to their final closed position.

Abstract: A porous electrode, possessed of good physical qualities, containing size optimized electrocatalyst-bearing pores ensuring suitability for electrochemical reaction promotion, including the electroreduction of oxygen in alkaline media, is comprised of the compressed and compacted product of a pre-catalyzed, volumetrically reduced pre-form structure that, prior to densification, was characterizable in being laced with precursive interstitial passageways that are larger than electrode body pore size and which are comparably of a more open catalyst-applicating accessibility which passageways had been pre-provided on their wall surfaces with effective quantity deposits of catalytic agent.

Abstract: In a method of continuously plating wire electrolytically, acid crystal and liquid residues originating from the plating bath form on the wire. In order to remove these residues from the surface of the wire, the method of the invention comprises mechanically treating the surface of the wire while supplying a liquid to the wire prior to the mechanical treatment. The wire undergoes treating in the presence of the supplied liquid and the composition of the liquid and residues in such that the residues are not dissolved or emulgated in the liquid. The liquid with the residues can be collected and the residues separated from the liquid so that the liquid can be recycled back to the stage of mechanical treatment of the wire in a closed circuit.

Abstract: A method, and an apparatus for practicing the method, for producing heavy pure aluminum coatings on small diameter steel tubing are disclosed. The coating has an average thickness of 0.004 inch to 0.008 inch (100-200 .mu.m), to provide outstanding resistance to corrosion, and to maintain integrity in the face of abrasive action, and with coating ductility and adherence sufficient to permit double flaring. The method and apparatus are highly useful in the manufacture of Bundyweld tubing for automotive brake lines, and single wall tubing for refrigeration or air conditioner heat exchangers. Various surface preparations are disclosed; and after surface preparation the tube is uniformly heated to a carefully regulated peak temperature in a non-oxidizing high intensity direct fired furnace, followed by passing the tube vertically upward through a shallow pool of molten aluminum, whereby to cast on a thick coating, followed by "free exit" finishing, air quenching, and, if desired, redrawing.

Abstract: Articles made of ferrous, non-ferrous and light metals and alloys thereof, e.g., aluminum, beryllium, magnesium, molybdenum, steel, tantalum, titanium, tungsten, vanadium and zinc and their alloys, are pretreated before coating and surface finishing in an anhydrous, inert, aprotic liquid, and subsequently electroplated with aluminum, cadmium, indium or zinc in an aprotic organo-metal electrolyte essentially free of molecular oxygen and water and, optionally, additionally finished by anodizing, chemical oxidation or diffusion. The pretreatment may be by erosion with finely-divided abrasive particles suspended in such liquid and impinged upon the surface of the article by hydraulic jetting, or with an aprotic liquid by the liquid-drop erosion method. Alternatively, the pretreatment may be by electrolytic action in a circuit where the article serves as the anode and is immersed in an anhydrous, aprotic electrolyte.

Abstract: An improvement in a process for making a rubber adherable wire, wherein a steel wire is plated with brass and then drawn through dies to reach the desired diameter, comprises coating the brass plated wire with 5.times.10.sup.-5 to 50.times.10.sup.-5 milligrams of zinc per square millimeter of coating surface prior to drawing. The product made by the process is useful for reinforcing rubber articles such as tires.

Abstract: There is disclosed a process for producing strip material useful for making lead frames which includes preparing a ferritic stainless steel substrate as a thin strip and, before subjecting it to finish rolling, electroplating it with a first layer of copper and an outside layer of nickel or tin, after which the strip is precision rolled to final gauge. There is also disclosed the product from this process which is a precision rolled strip having a core of ferritic stainless steel and a continuous surface layer of nickel or tin with an intermediate layer of copper.

Abstract: An improved method of manufacturing a tubular conductor which consist of a niobium layer and a copper layer, in which one side of a tube of electrolytic copper is plated with niobium by fusion electrolysis and the tube section thus produced, then drawn in several cold drawing passes to reduce the outside diameter and the wall thickness of the tube to form a longer tube, resulting in simplified production of seamless tubes, particularly useful in superconducting cables and having good mechanical, thermal and electrical contact between the niobium and copper layers.

Abstract: A circuit component having a solder connection and screw-clamp terminal connection is formed from brass, solder-coated coiled stock with a portion of the brass exposed to separate the solder connection from the area of the screw connection in order to block the molten solder from migrating into the screw connection. The screw connection is cold-formed with radially-oriented, inwardly-sloping projections or fins arranged around a central threaded opening to engage the tines of a terminal lug as it is screw-clamped in place. The radial projections or fins, by being cold-formed, are work-hardened and bite into the U-shaped tines of the terminal lug as the screw is tightened. This prevents the terminal lug from turning as the screw descends and clamps the terminal in place. The inward slope of the projections or fins cams the tines of the terminal lug towards the screw threads, thus preventing the tines from splaying outwardly.

Abstract: A steel sheet having a Ni or Cu base plating layer and a Sn upper plating layer characterized by the absence of any alloy layer intervening therebetween is subjected to an ironing operation with the thickness of the plating being relatively small. The internal surface of the can thus formed is provided with an organic coating for packing foodstuffs including effervescent beverages.

Abstract: A method of manufacturing low energy-loss waveguide circuit elements in which a film of metal with a low resistivity is joined to a base metal by thermal pressing or electric plating, and a hard male die of a desired shape is pressed into the base metal from above the metal film, whereby a plastic strain is caused in the base metal thereby to form a recessed portion in the base metal having an internal surface covered with the low resistivity metal.

Abstract: The invention relates to a zinc dust primer system which renders possible a mass production working of metal sheets by noncutting processes. The said primer system consists of a lower or bottom layer containing the actual zinc dust primer, and a covering layer containing a substance promoting sliding and a binder. A suitable substance promoting sliding is, in particular, graphite. The system of the invention is especially applicable in the automobile, shipbuilding and packing industries and in the construction of steel furniture. It is of special interest in the case of the coil-coating process.