Abstract: A method of manufacture of a gear part with a bottom area and a circumferential area, which has two portions. One portion extends to one side of the bottom area, while the other portion extends to the opposite side of the bottom area. On one portion is formed an inner profiling and on the other portion an outer profiling. According to a first method, on a cup-shaped preform a web is formed by splitting or flow-forming and extends in the opposite direction to the cup wall. In the thus formed web and in the cup wall are subsequently made the desired profilings. In a second method, an arcuate curl is produced and is subsquently flow-formed to the portions with the profilings.

Abstract: In the method and the apparatus for shaping a hollow article without rough edges, a die protecting member, an inner die, a polyurethane strip, two half die cavities and a freezing medium together form the apparatus; wherein, the inner die having a shape to be given to the article to be forged and having a seamless die cavity is hung in the die protecting member; when in processing, the freezing medium is filled in the die protecting member, so that the inner die is embedded in the freezing medium, fast freeze the die protecting member, the seamless die cavity becomes stiff then, then the metallic blank is put in the cavity, and the polyurethane strip is inserted in the blank, then put the dib protecting member in the half die cavities, a forging press exerts a pressure forwardly on the polyurethane strip which creates thereby an expanding force in the blank, so that the blank can have the shape as that of the seamless die cavity, and the process for shaping the hollow article without rough edges is completed,

Abstract: A method and an apparatus for the manufacture of a workpiece having a boss from a rotationally symmetrical sheet metal blank with a central opening on a spinning or flow-forming machine. In an area around the central opening the sheet metal blank is shaped to a sleeve-like boss. The sheet metal blank central opening initially has a diameter smaller than the internal diameter of the boss. The central opening is subsequently widened to the internal diameter of the boss, the displaced sheet metal blank material being used for forming the sleeve-like boss. At least one flow-forming process is performed in this clamping operation.

Abstract: A method and apparatus utilizing a ring forming head to cold form a ring on a lead battery terminal. The apparatus includes a seating station configured to securely position the lead battery terminal within a fixture. The apparatus further including a rolling head having a plurality of rollers, and a drive system for engaging and rotating the rolling head and lead battery terminal relative to each other. The terminal includes an anti-torque structure formed in the terminal to engage a battery housing at the exterior surface of the housing.

Abstract: A pipe profiling machine improves the utilization of the working length of a profiling stone in the inner profiling of heat exchanger pipes. The press-on width of the revolving roller bodies, such as spherical, cylindrical, or barrel-shaped roller bodies, is substantially narrower than the profile width of the profiling stone so that in this area the profiling stone is worn out rapidly while the other area remains unworn. The press-on roller bodies and/or the profiling stone are/is oscillated axially back and forth within the axial working length of the profiling stone so that the entire profile range of the profiling stone can be utilized and so that radially outwardly projecting stripes on the pipes are avoided even if spherical roller bodies are used.

Abstract: The present invention relates a method of producing a sheet metal poly-V groove pulley in which a thickened annular peripheral wall of an outer peripheral side of a base plate is holding held and pressed so as to increase the axial length of the annular peripheral wall, thereby forming a drum wall and preliminary ears projected from the root portion of the drum wall, and thereafter a step of forming poly-V grooves and ears is performed so that poly-V grooves and ears which are obtained by further projecting the preliminary ears and have a single layer structure are formed on the drum wall. According to this method, the preliminary ears are previously formed and then further projected so as to form the ears. Even when a sheet metal member is thin, therefore, ears of a single-layer structure which has a sufficient projection degree can be obtained.

Abstract: There is provided a method for forming a disc-shaped blank in which a disc-shaped thin plate material is, at an outer peripheral portion thereof, swaged towards an axial side of the plate material with a roll die to thicken the outer peripheral portion and is shaped into a cross-sectional configuration corresponding to that of a dish, the method comprises the steps of: sandwiching and securing between a pair of sandwiching members the disc-shaped thin plate material except for the outer peripheral portion including a swaging portion; swaging the swaging portion projecting from the sandwiching members so that an outermost end of the swaging portion may be shaped into a cross-sectional configuration corresponding to that of an arrowhead while a root portion of the swaging portion has the same thickness as the original thin thickness of the plate material; thereafter, bending the outer peripheral portion including the thick-walled swaged portion at the root portion thereof from one side surface of the disc-shape

Abstract: A reciprocating mechanical press has two laterally spaced rows of tooling components or modules for producing corresponding rows of sheet metal container shells with each stroke of the press. The shells are ejected laterally outwardly from both sides of the press into corresponding guide chutes by air jet nozzles which project at slightly different elevations from opposite sides of an air supply manifold extending between the rows of tooling modules. A plurality of curling units are connected to the guide chutes extending from both sides of the press, and each curling unit includes a driven curling wheel having a rim portion supporting multiple level inner die rings. A plurality of circumferentially arranged arcuate die sections radially oppose each inner die ring and are supported in stacked relation by a base member which also supports the rotatable shaft for the curling wheel. Shell support rings or members are positioned under the corresponding die rings and die sections.

Abstract: A ring-shaped flange is molded at one end of a cylindrically-shaped body in a flange molding process. In an edge surface molding process performed after the flange molding process, a cylindrically-shaped body thinner than a hot rolled steel plate, a truncated cone-shaped connecting portion extending in an axial direction from the body, and a smallest diameter portion thinner than the body at the other end of the body are molded. Next, in a slotting process, a slotting punch is driven in from the slanting surface of the connected portion to form the other guide-molded portion, and in a trimming process, the flange is trimmed off in order to remove the unnecessary volume to form a poly V-pulley from the work.

Abstract: This invention provides methods and apparatuses for determining the non-true condition of a damaged metal wheel such as the wheel's radial runout, its lateral runout, and the length of its damaged zone. The invention provides for the use of components which rigidly hold the wheel in a fixture, which apply heat to the wheel in a controlled manner so as to raise the temperature of the wheel to its somewhat softened state, and which apply a suitable force to the damaged zone while the wheel is in its, or while it is being heated, to its somewhat softened state. This force is applied to the heated wheel until the radial runout of the damaged zone is reduced to a first predetermined limit. The invention also provides for the use of components which rotate the wheel between at least a pair of oppositely-positioned contacting and compressing rollers. This compression action occurs after the wheel has been heated to its, or while it is being heated to its, somewhat softened state.

Abstract: A method and apparatus utilizing a ring forming head to cold form a ring on a lead battery terminal. The apparatus includes a fixture, a rolling head having a plurality of rollers, and a drive system for engaging and rotating the rolling head and lead battery terminal relative to each other.

Abstract: A method of forming a drawn and redrawn and ironed container having a contoured sidewall. A cup is blanked and formed from stock in conventional fashion. A profiled bottom may be formed in the cup during the redraw step. The cup is ironed using at least one ironing ring and an ironing punch having at least one recessed area for shaping the interior sidewall of the cup. When the cup is ironed, areas of extra material are formed on the interior of the sidewall where the recessed areas of the ironing punch were present. These areas of extra material are shaped during a spin forming step that creates the contoured sidewall of the can.

Abstract: An improved method is disclosed for producing a wheel rim for use in a vehicle wheel. The method includes the steps of: (a) providing a flat sheet of material; (b) forming the flat sheet into a hoop having a first predetermined axial length; (c) expanding the hoop to a predetermined inner hoop diameter; (d) flow spinning the hoop to produce a wheel rim preform having a second predetermined axial length greater than the first predetermined axial length, the wheel rim preform including opposed axial ends and a thinned axially extending intermediate portion located between the axial ends; (e) subsequent to step (d), flaring at least one axial end of the wheel rim preform; and (f) subsequent to step (e), subjecting the wheel rim preform to a series of roll forming operations to produce a finished wheel rim having at least one tire bead seat retaining flange, at least one tire bead seat surface, and a generally axially extending well.

Abstract: In a coupling with two sections (1, 12) which are prestressed by a tensioning device with at least one cylindrical tensioning component (16) in which one conical end tranverse to the coupling axis (11) of the tensioning component (16) acts on a tensioning surface (24) arranged obliquely to the coupling axis (11) and generates a tensile force acting in the direction of the coupling axis (11), an improvement in the mechanical behavior is attained in that the coupling sections (1, 12) are made of a case-hardened material, preferably steel, the tensioning surface (24) espouses the surface of the conical end of the tensioning component and the latter (24) is made by cold extrusion before hardening.

Abstract: A reciprocating mechanical press has two laterally spaced rows of tooling components or modules for producing corresponding rows of sheet metal container shells with each stroke of the press. The shells are ejected laterally outwardly from both s ides of the press into corresponding guide chutes by air jet nozzles which project at slightly different elevations from opposite sides of an air supply manifold extending between the rows of tooling modules. A plurality of curling units are connected to the guide chutes extending from both sides of the press, and each curling unit includes a driven curling wheel having a rim portion supporting multiple level inner die rings separated by corresponding shell support rings. A plurality of circumferentially arranged arcuate die sections radially oppose each inner die ring and are supported in stacked relation by a base member which also supports the rotatable shaft for the curling wheel.

Abstract: The invention relates to a method for forming and manufacturing the automobile rear axle housing from an integral steel tube, and to the special equipment for using the said method. The method involves cutting a longitudinal through opening in the center of the steel tube, expanding the opening with an expanding device and after expansion, roll-pressing or pressing the tube wall into the required form. The equipment designed for using this method comprises an operable die set, tube end thrust unit, opening expansion unit, roll-press unit and press unit. The use of this invention for making the automobile rear axle housing will omit the welding process, improve product quality, reduce manufacturing cost and the investment for equipment.

Abstract: A method is provided for forming a one-piece sheet metal toothed wheel including a central sheet metal wall of predetermined thickness and a series of integral teeth on the periphery of the central wall.The method comprises a combination of steps the initial one is cold-forming a circular piece of sheet metal into a preform having an outer annular section of generally uniform cross-sectional configuration and an integral sheet metal central wall.The next step is rotating (1) the rotary holding unit with the preform secured thereto about the preform axis, and (2) the tooth-forming tool unit about the rotational axis thereof in a predetermined rotational relation wherein the axes are parallel and the rotational speeds are synchronized.

Abstract: A spinner means and method for forming spiral grooves on the interior surface of tubing including a groove forming means having a plurality of external spiral teeth which contact the tubing forming the grooves wherein said spiral teeth extend in the forward direction and have a helix angle which continually decreases in the forward direction. The method for forming the spiral grooves subjects the tubing interior surface of the tubing to the spinner means having teeth crests which engage the tubing surface when the tubing is being reduced in diameter using only radial forces acting on the crests of the teeth.

Abstract: A method by which a generally elongate right cylindrically-shaped part is precisely machined and shaped includes the steps of drawing a disc blank into a cup-shaped blank, subsequently drawing the cup-shaped blank a successive number of times to form a generally elongate right cylindrically-shaped part having a finish diameter and a finish length, cutting the generally right cylindrically-shaped part to create a desired edge configuration and to establish a finish diameter for the part, and working the sidewall of the right cylindrically-shaped part to create a desired pattern therein, such that the part produced may be used, for example, as the base shell for the swivel in a lipstick case.

Abstract: A method of manufacturing a driver plate comprises the steps of swaging the outer peripheral portion of a disk-shaped raw material in the radial direction thereof using a swaging die so as to form the outer peripheral portion in a thick wall portion, holding the swaged material between an upper and a lower die and pressing the material through the upper and lower dies so as to form it into a dish-shaped blank, and pressing radially the thick-walled outer peripheral portion of the dish-shaped blank held between a support die disposed either on the outside or on the inside thereof and a gear tooth profile forming die so as to form gear teeth either on the radially outside or on the radially inside of the outer peripheral portion. As an alternative, gear teeth may be formed by cold rolling work or gear teeth cutting work using a gear hobbing machine or one of other gear teeth cutting machines.

Abstract: A method of forming a one-piece sheet metal toothed wheel comprising the steps of rotating (1) a rotary holding unit with the preform secured thereto about the preform axis and an inner portion of an outer annular section of the preform within a back-up space provided by the holding unit, and (2) a tooth-forming tool unit about the rotational axis thereof in a predetermined rotational relation wherein the axes are parallel and the rotational speeds are synchronized, and then while the rotary holding unit with the preform secured thereto and the tooth-forming tool unit are in the predetermined rotational relation affecting relative movement between the units and the axes thereof in a direction toward one another to engage the tooth-forming periphery fo the tooth-forming tool unit in cooperation metal-deforming relation with the outer portion of the outer annular section inwardly of the exterior periphery the preform until the sheet metal of the outer portion of the annular section is cold-formed into the serie

Abstract: A metal collar which is used to construct a coupling for a flexible pressure hose includes a plurality of inner annular beads which are formed by a single stamping operation. Each inner bead is formed to define an annular flat surface facing one end of the collar, and which assists in gripping the hose end. When formed, the collar will also include a plurality of corresponding outer annular grooves opposite the inner annular beads. The stamping operation is performed by a forming apparatus which includes a collapsible, segmented outer die assembly and a coaxially positioned expandable inner die assembly. Due to the segmented construction of the die assemblies, the annular flat surfaces of each of the beads are not continuous, but are formed with a plurality of circumferentially spaced interruptions.

Abstract: A method of forming a toothed wheel comprising the steps of cold-forming a circular piece of sheet metal of predetermined thickness into a preform, rotating (1) a rotary holding unit with the preform secured thereto about the preform axis and with a control surface of the holding unit underlying at least a portion of an annular section of the preform and (2) a tooth-forming tool unit in a predetermined rotational relation wherein the axes of rotation are parallel and the rotational speeds are synchronized, and while in the predetermined rotational relation affecting a relative movement between the units and the axes thereof in a direction toward one another to engage a tooth-forming periphery of the tooth-forming tool unit in cooperating metal-deforming relation with the annular section inwardly of the exterior periphery thereof until the sheet metal of the annular section is cold-formed into the series of teeth, the peripheries of which are cold-formed by rolling contact with the tooth-forming periphery of t

Abstract: The present invention is directed to a novel processing for necking metal container bodies. The process comprises die-necking a container body to a first necked plug diameter, employing one or more operations, and thereafter spin-flow necking the container body to a second reduced plug diameter. The utilization of die-necking advantageously reduces plug diameter variability, thereby enhancing and complimenting the spin-flow necking operation.

Abstract: A method for preparing rings having an integral stiffening geometric pattern on its outer surface is disclosed. The method employs a variation of the drum rolling process, but it incorporates unique tooling for providing the pattern, preferably comprising a plurality of segments which fit together to define a ring, the inner surface of which presents the desired pattern toward the center of the ring. A unique drum arrangement includes inner and outer components for locking the segments in place and for providing the structural integrity required for the final drum rolling operation. A cylinder, for example an aluminum or aluminum alloy cylinder, is placed in the drum, the cylinder being preformed and presized to fit concentrically within the segment defining ring. Following heating of the assembly to forming temperature, the cylinder is radially expanded using a sizing tool, and the assembly is then placed over a mandrel in preparation for drum rolling.

Abstract: A sleeve constructed of a deformable material has a bore of such diameter as to permit sliding receipt over the forming threads on the end portion of a tap and locating about a reduced diameter unthreaded portion of the tap. The tap threads are constructed to initiate forming from the inner part of the tap shank and finish at the shank end. The sleeve is compressed to conform to the tap reduced diameter portion and moved to and off the threads as the tap is rotated forming threads on the tap inner wall. Reverse rotation of the tap to remove it from the threaded sleeve is not required.

Abstract: A pair of dies are provided of which die faces are formed with depressions sequentially brought into engagement with a particular portion of a workpiece as the workpiece rolls between the die faces. By compressing the workpiece while driving the same to roll between the die faces, an excess metal of the workpiece is caused to flow into the depressions sequentially for thereby forming an asymmetrical part of the article.

Abstract: A method of manufacturing a hub includes the following steps: rotary swaging a workpiece to form a semi-product, the workpiece is simultaneously struck by three or more dies from the outer peripheral side so that the semi-product is formed smoothly and homogeneously, and two bearing cup seats are simultaneously formed on both ends of the semi-product; and squeezing both ends of the semi-product by a right mold and a left mold so as to form a hub. The hub is produced in a fast speed so that the productivity is greatly increased.

Abstract: A process for forming an alloy vehicle wheel from a plate of a cast or forged alloy material including the steps of roll-forming a perimeter portion of the plate to draw material in the perimeter portion radially outwardly therefrom and reduce the transverse dimension of the perimeter portion, bifurcating the roll-formed perimeter portion of the plate into a pair of opposed flared end portions, and spin forming the flared end portions to define the outer and inner rim portions of the wheel and the outer and inner rim flanges thereof.

Abstract: A cold-formed ring gear is made from a relatively thin circular metal body, the outer peripheral edge of which is preformed to define a radially inwardly opening U-shaped channel in the outer surface of which the gear tooth pattern is subsequentially cold rolled using a known method and tooling. The unique preformed plate body obviates the need for a grooved interior supporting mandrel and results in a toothed rim of substantially enhanced strength and rigidity. The gear tooth pattern which is cold rolled in the preform provides tooth faces of substantially enhanced width and depth relative to the width and thickness of the base material from which they are formed. All of the other known advantages of cold formed teeth, as opposed to conventional cut teeth, are also realized.

Abstract: Process of providing the internal portion of tubing with at least one spiral fin, comprising the steps of: providing a first spinner having at least two first external spiral ridges displaced a predetermined distance angularly with respect to each other and providing a first spiral groove therebetween having a first depth and providing a first spiral path; producing relative motion between the first spinner and the tubing internal portion to cause the first external spiral ridges to engage the tubing internal portion and form spiral grooves therein and to cause a portion of the tubing internal portion to flow into the first spiral groove and form a spiral fin; providing a second spinner having at least two second external spiral ridges displaced the predetermined distance angularly with respect to each other and providing a second spiral groove therebetween having a second depth greater than the first depth and providing a second spiral path; and aligning the second external spiral ridges of the second spinne

Abstract: A method of manufacturing vehicle wheels from a disc blank, in which the wheel has rim portions of uniform thickness and different lengths. The wheel is made by spin forging the edge portion of the disc to form an angled portion, splitting the disc into two split portions one of which has the angled portion joined at its end and forming the split portions into a desired rim configuration. A groove may be formed on the periphery of the angled portion to precisely fix the location of the split.

Abstract: A process for forming a single piece rim for vehicle tires comprising the steps of axially deforming a toroid of aluminum alloy material so as to form a hollow tubular element of predetermined length and thickness having an annular inwardly directed radial flange intermediary of the ends thereof and spaced predetermined distances from the element ends and spin forming the ends of the element outwardly and axially to shape the inner and outer rim and define an inner rim flange and an outer rim flange.

Abstract: An inner grooving process for the tube expanding rolling type by which inner grooves such as wide width grooves or deep grooves which cannot normally be formed readily can be formed with a high quality using an equipment of a simple structure without deteriorating the operability. In the process, a drawing die having an exit hole of a fixed diameter and a floating plug having no bearing portion thereon are used. The floating plug and a grooved plug connected for rotation to the floating plug and having an outer diameter smaller than the diameter of the exit hole of the drawing die are inserted into a metallic tube and then the grooved plug is drawn to a location of the rolling member into the metallic tube by drawing and then retained at such location.

Abstract: A machine and process for forming a high strength precision bar joint and more particularly for forming rolled tapered threads on a bar end such as the tapered end of a reinforcing bar used in concrete construction. Such machine and process employs opposed oppositely rotating die disks which have conical opposed die surfaces. A thread form die is provided on the conical die surfaces in the form of thread form spirals which bear against the opposite sides of the tapered bar surface as the die disks rotate. The die surfaces include opposed recesses into which the bar end is inserted. The bar may be held for rotation against a stop as the die disks oppositely rotate. Alternatively the bar end may be held against rotation and the die disks orbited around the bar end as the die disks oppositely rotate. A tapered surface is formed on the bar end prior to roll forming of such threads as by hot or cold forging or by cutting.

Abstract: Formation of continuous grooves on the internal surface of a tube shell, in a single continuous cold drawing step, in which the tube shell is first sunk in a die over a reduced diameter cylindrical mandrel portion so that the diameter of the inner surface of the tube shell is reduced to a dimension below the base of the grooves of a grooved plug portion of the mandrel thereby retarding longitudinal movement of a portion of the reduced internal surface of the sunk tube shell at a plurality of circumferentially spaced intervals to effect formation of longitudinally continuous shallow grooves. The mandrel is allowed to rotate if it is desirable to facilitate the formation of spiral grooves on the tube inner surface.

Abstract: A method of manufacturing a sheet metal poly-V pulley including forming a tubular peripheral wall integrally from the peripheral edge of bottom wall and forming poly-V grooves in the peripheral wall at specified pitches, in which a bent part is formed in the bottom wall in an annular form concentric with the axial center of the peripheral wall and bulging out in a convex form toward the opening side of the peripheral wall. The load from the poly-V belt which may cause plastic deformation of the sheet metal poly-V pulley is absorbed by this bent part, so that the increase of material cost, difficulty in forming, and increase of weight due to increase of the thickness of the blank of sheet metal poly-V pulley in order to enhance the strength may be avoided.

Abstract: A method (FIGS. 4 and 4a) for making ring rolling preforms (102) of substantially toroidal shape for ring rolling (84) into substantially rectangular cross-sectional wall shaped forging blank rings (104) to be precision forged (86) into near net ring gear forgings (106) for heavy-duty drive axle ring gears (14) is provided. The method, and the preform forging die (138) used therefor, allow a series of preforms having between eighty percent (80%) to one hundred percent (100%) of the volume of the toroidal cavity portion (150) of the preform die to be forged utilizing a common die.

Abstract: The method of forming an annular piston with a central hub, a radial pressure face and an outer cylindrical flange having an outwardly opening annular seal receiving groove which comprises the steps of forming an annular sheet metal stamping having an axial hub portion, an annular radial pressure face and an axial cylindrical flange with an annular free end portion; rotating the stamping while radially and axially supporting the hub; radially inwardly rolling and permanently deforming the flange into U-shape while simultaneously axially compressing and bending the free end portion radially inward throughout 360.degree..

Abstract: An apparatus for working a surface of a metal pipe is provided. The apparatus comprises a drawing unit for drawing a metal pipe to reduce a diameter thereof, and a working assembly for working the diameter-reduced metal pipe to form an inner surface and/or an outer surface thereof into a predetermined configuration. The working assembly includes a rolling unit and a driving mechanism therefor. The rolling unit includes a housing, a plurality of rolling rolls rotatably disposed within the housing and outside the metal pipe so that the rolling rolls have their respective axes extending at an inclination angle with respect to an axis of the metal pipe. The rolling rolls are respectively mounted on support shafts rotatably supported in the housing through thrust bearings. The driving mechanism drivingly rotates the rolling unit to revolve the rolling rolls around the metal pipe. The rolling unit is removably mounted on the driving mechanism.

Abstract: Apparatus and process for providing the internal portion of tubing with a spiral groove or fin, or preferably a plurality of internal spiral fins, and which apparatus and process include a rotatably mounted spinner provided with one or more external ridges, which, upon relative movement of the tubing with respect to the spinner imparts rotation to the spinner causing the ridge or ridges to engage the tubing internal portion and provide at least one internal spiral groove therein; upon a plurality of external spiral ridges being provided on the spinner a plurality of internal spiral fins are formed.

Abstract: A poly-V pulley formed from a cup-shaped sheet metal blank by axially compressing the cylindrical portion while confined in dies to form a thickened cylindrical portion, with radially pressurized dies to prevent buckling or corrugating, and roll forming the thickened portion into the external poly-V grooves and the opposite internal surface with axially extending grooves of a convex and concave shape for maintaining the accuracy of shape and size of the poly-V grooves.

Abstract: A process for forming a single piece rim for vehicle tires comprising the steps of deforming a toroid of aluminum alloy material in axial opposite directions so as to form a hollow tubular element of predetermined length and thickness having an annular inwardly directed radial flange intermediary of the ends thereof and spaced predetermined distances from the element ends and spin forming the ends of the element outwardly and axially to shape the inner and outer rim and define an inner rim flange and an outer rim flange.

Abstract: A method and apparatus for making a pressure hose socket with at least one inwardly projecting crown having at least one tooth therein which points toward an end of the socket. The socket is pressed on its outer surface to form the inwardly projecting crown. The crown is then engaged by a coaxially extending stamp to form the tooth on the crown.

Abstract: A method for manufacturing an integrated wheel for a vehicle, on which a tire is mounted, by a combination of die forging work, press spreading work and rotative ironing work, the method including the steps of integrally molding by die forging work a disc of the wheel and a thick tubular portion whose outer peripheral surface is made approximately parallel to the axial direction of the wheel through the root portion enlarged in the outer peripheral edge of the disc in the diametrically outward direction; performing the work for spreading both axial end edges of the thick tube portion in the diametrically outward direction by means of a press and work for pressing a rotative ironing tool against the axial intermediate portion of the thick tubular portion carried out after or prior to said spreading step; allowing the material to escape in a direction opposite the travelling direction of the rotative ironing tool in the subsequent step during pressing; and thereafter pressing the rotative ironing tool against t

Abstract: A method and apparatus for automatic shaping and/or decoration of longitudinal members in modular units of preset size, such as wire, tube, flat strip or linked pressings, from which ultimately to fashion articles of jewelry in precious metal or articles of costume jewelry, featuring the following steps: two-point support, tensioning and guiding of a longitudinal member through and along its own longitudinal axis; shaping/decoration of a stretch of the longitudinal member lying between the supports, at points located in opposition either side of a longitudinal median plane; and linear and/or rotational movement of the longitudinal member along and/or about its own longitudinal axis relative to means which carry out such shaping or decoration.

Abstract: A method and a tool for expanding the outside diameter and forming grooves on the inside surface of a tube. The tool comprises an axially extending mandrel, a centering portion, and a grooving portion. The centering and grooving portions of the tool are both secured to the mandrel, with the grooving portion located axially rearward of the centering portion. The centering portion radially projects outward of the mandrel, and the grooving portion is coaxial with and radially projects outward of the central portion of the tool. The central portion defines a smooth annular surface to engage and partially expand the tubes, inside and outside diameters, to guide the tube onto the grooving portion, and to maintain the grooving portion centered within the tube. The grooving portion defines an outside surface to expand the tube further, and preferably includes a plurality of external fins to form grooves on the inside surface of the tube.

Abstract: A sheet metal poly-V pulley is made by forming a cup-shaped blank having a cylindrical wall with inner and outer peripheral surfaces, thickening the cylindrical wall by compressing the blank axially while rolling it, then rolling the thickened blank on shaped rollers to form corresponding inter-spaced inner and outer grooves. The outer grooves are deep V-shapes impressed with rollers; the inner grooves are shallow V-shapes formed by pressure against the surface of a rotary support for the cup shaped blank during rolling. The plurality of parallel V-shaped annular grooves in the outer peripheral surface receive poly-V belts, and the plurality of smaller V-shaped annular grooves on the inner peripheral surface are aligned between the outer partition walls and cause more-precise positioning of the outer grooves. Flared flanges are formed at opposite ends of the thickened portion projecting radially beyond the partition walls, the flanges having stepped, cut-out portions for receiving the edges of poly-V belts.

Abstract: A method of manufacturing precise sheet metal made poly-V pulleys with poly-V grooves, being uniform in thickness of peripheral wall and free of reduction of mechanical strength, by a step of preliminarily forming a lug in the peripheral wall of a cup-shaped blank and thickening the peripheral wall, a step of forming a plurality of V-grooves in a multiple arrangement on this thickened peripheral wall by pressing from both sides with a V-groove preliminary forming roller possessing a plurality of V-grooves forming ridges and a rotary inner die possessing a plurality of V-grooves while rotating the cup-shaped blank, and a step of pressing this peripheral wall with a plurality of V-grooves with a finishing roller. Furthermore, a method of manufacturing sheet metal made poly-V pulleys having advanced precision, by a step of preliminarily forming lugs and first grooves in the peripheral wall of a cup-shaped blank, and a step of thickening the peripheral wall.

Abstract: A pick type bit is disclosed with an improved socket for a carbide insert. The cutter body of the bit is cold-headed from a steel blank to provide a cylindrical shank and a conical head with a socket in the forward end. The cylindrical shank is roll-formed to provide a retaining groove and an intermediate section is roll-formed to provide an extraction groove between the head and the shank. The cold-heading includes an initial step of squaring-up the forward end of the blank by cold-heading it into cylindrical shape with a flat forward end and then punching the socket. This provides a socket of densified work-hardened steel. The bit is completed by brazing the base of a carbide insert in mating relation with the socket in the head.