Scan From Within Object Patents (Class 73/623)
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Patent number: 8365603Abstract: Device forming an operating tool, for the non-destructive testing of iron and steel products, intended to extract information on possible imperfections in the product, from feedback signals that are captured by transmitting ultrasound sensors, receiving ultrasound sensors forming an arrangement with a selected geometry, assembled to couple in an ultrasound way with the product via the intermediary of a liquid medium, with relative rotation/translation movement between the pipe and the arrangement of transducers, said operating tool being characterized in that it comprises: a converter (891; 892) capable of selectively isolating a digital representation of possible echoes in designated time windows, as a function of the relative rotation/translation movement, said representation comprising the amplitude and time of flight of at least one echo, and of generating a parallelepipedic 3D graph, a transformer unit (930) capable of generating a 3D image (901; 902) of possible imperfections in the pipe from the 3D graType: GrantFiled: December 16, 2008Date of Patent: February 5, 2013Assignee: V & M FranceInventors: Frederic Lesage, Nidia Alejandra Segura Rodriguez, Bernard Bisiaux
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Patent number: 8356518Abstract: An apparatus for inspecting a pipe comprising a body adapted for passage through the bore of a pipe to be inspected, a main transducer array comprising a plurality of circumferentially spaced transducers for transmitting ultrasound energy, the transducers being mounted on the body for movement between a retracted position, wherein the body can freely move through the bore of the pipe, and an extended position wherein the plurality of transducers are pressed into operative contact with the inner wall of the pipe. An actuator selectively urges the plurality of transducers to their extended positions. A control transmits ultrasound energy into the pipe to propagate a guided wave within the pipe walls in at least one longitudinal direction along the pipe when the transducers are in their operative position and receives the propagated wave and analyzes the wave to determine the presence or absence of defects in the pipe wall.Type: GrantFiled: April 24, 2007Date of Patent: January 22, 2013Assignees: Genesis Oil & Gas Consultants Ltd, Guided Ultrasonics LtdInventors: David Alleyne, Steve Banks, Brian Pavlakovic
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Patent number: 8358126Abstract: A method of testing for defects in the bottom of an above ground storage tank, the tank bottom having a lip extending outwardly from the tank wall around the circumference of the tank. A special magnetostrictive sensor is designed to be placed on this lip. The sensor is placed over a strip of magnetostrictive material, which generally conforms in length and width to the bottom of the probe, with a couplant being applied between the strip and the lip surface. The sensor is then operated in pulse echo mode to receive signals from defects in the bottom of the tank. It is incrementally moved around the circumference of the tank.Type: GrantFiled: January 14, 2010Date of Patent: January 22, 2013Assignee: Southwest Research InstituteInventors: Glenn M Light, Alan R Puchot, Adam C Cobb, Erika C Laiche
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Patent number: 8286491Abstract: Disclosed is an improved ultrasonic probe for Internal Rotating Inspection System (called IRIS) for inspecting tube-like structures from the inside of the tubes. The improved design deploys a rotor with rotor blades and a slotted stator located close to the emitting face of the transducer, to direct the flow of water such that air bubbles are carried away from a zone immediately in front of the transducer emitting face. Inspection accuracy and efficiency is significantly improved when air bubbles are effectively removed.Type: GrantFiled: November 19, 2009Date of Patent: October 16, 2012Assignee: Olympus NDTInventor: Tommy Bourgelas
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Patent number: 8265886Abstract: A non-destructive testing device for pipes is provided. The device extracts information on defects from signals captured by ultrasound receivers following the selective excitation of ultrasound transmitters according to a selected time rule. The receivers form an arrangement with a selected geometry, coupled in an ultrasound fashion, with relative rotation/translation movement, with the pipe. The device includes a converter that selectively isolates a digital representation of echoes in designated time windows, as a function of the movement, and by extracting an image of defects, a filter which determines presumed defect zones and properties of these, a combiner to prepare working digital inputs from an extract of images of a defect zone, a neural circuit receiving the working inputs, a digital decision and alarm stage working on the basis of the output of the neural circuit, and a sorting and marking robot.Type: GrantFiled: June 25, 2007Date of Patent: September 11, 2012Assignee: V & M FranceInventors: Bernard Bisiaux, Frédéric Lesage, Sébastien Petit, Sylvain Deutsch
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Publication number: 20120222484Abstract: A system is provided for the detection of deposits in a fluid line that includes, but is not limited to a measuring body, and ultrasonic transducer and an ultrasonic receiver and at least one evaluation unit connected to the ultrasonic transducer and the ultrasonic receiver. The ultrasonic transducer transmits an ultrasonic signal and the ultrasonic receiver receives response signals generated by reflections in the fluid line. From known geometric changes in shape of the fluid line, resulting response signals are finally filtered out of the response signal sequence and from the remaining response signals relating to the deposits, the distances can be calculated between the ultrasonic transducer and the deposits.Type: ApplicationFiled: March 9, 2012Publication date: September 6, 2012Applicant: AIRBUS OPERATIONS GMBHInventors: Michael FLISTER, Wilhelm LUTZER
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Patent number: 8215174Abstract: An ultrasonic inspection system useful for inspecting a tubular member provides for the use of ultrasonic transducer assembly for detecting weld flaws or other out-of range conditions in the tubular member. According to the invention, the tubular member is positioned horizontally on a rolling carriage and a predetermined amount of sound-conductive fluid is deposited into the tubular member. Wide rings secured to opposing open ends of the tubular member prevent the liquid from escaping, while forming a barrier for retaining a given level of liquid inside the tubular member. The transducers are submerged in the liquid and transmit/ receive sonic booms from reflected medium inside the tubular member. The transducers are connected to a computing control unit, which receives signals generated by the transducers and creates a report of any out-of range condition.Type: GrantFiled: June 16, 2009Date of Patent: July 10, 2012Inventor: James M. Cain, Jr.
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Patent number: 8201454Abstract: Ultrasonic pipeline inspection apparatus which utilizes two different wave modes (e.g. a horizontally polarized shear mode and a symmetric Lamb wave mode) to discriminate different defect types by comparing corresponding signals collected from defects. EMATs may detect the signals. The detected amplitudes of the collected signals from both wave modes are compared to calculate a ratio, which may be compared with a distribution of ratio values for known defects to evaluate the type of defect detected. The apparatus may be a sensor module mountable on a pipeline vehicle and having a plurality of sensors distributed around its periphery.Type: GrantFiled: November 5, 2008Date of Patent: June 19, 2012Assignee: PII LimitedInventor: David Paige
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Patent number: 8196471Abstract: The present invention relates to an ultrasonic probe for producing a real-time three dimensional live action image (a four dimensional image), which has a long lifetime, and an improved image quality, can prevent malfunction.Type: GrantFiled: March 24, 2006Date of Patent: June 12, 2012Assignee: Prosonic Co., Ltd.Inventors: Jin Ho Han, Dong Hyun Kim, In Seong Song
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Publication number: 20120125111Abstract: The invention relates to a process for the destruction-free testing of metallic pipes, in particular seamlessly produced steel pipes, in which method the entire length of the pipe is scanned following the circumference precisely and in this case, in addition to the wall thickness (WD) and the external diameter (Da) being determined, the inner and outer surfaces of the pipe are examined for faults, the faults determined in this process are compared with a predefined permissible reference fault depth RFT (RFT=fault threshold of×% of the nominal wall thickness), the pipes are sent to reworking means if the fault threshold is exceeded, and a requisite minimum wall thickness (WDmin) has to be present in the reworked region after the processing has been carried out.Type: ApplicationFiled: July 11, 2008Publication date: May 24, 2012Applicant: V & M Deutschland GmbHInventors: Andreas Groos, Stefan Nitsche
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Patent number: 8127612Abstract: A system and method for ultrasonic examination of a threaded test object, and more particularly, the mounting threads of a compressed gas tube while the tube is affixed to a tube trailer is provided. The disclosed ultrasonic test instrument includes a probe having one or more transducers for transmission and reception of ultrasound pulses, a contoured wear plate, and a shoe of highly attentuative material having a thread-like exterior surface adapted to mate with the threaded surface of the test object. The shoe further includes a narrow window in the thread-like exterior surface such that the shoe absorbs most of the ultrasonic pulses transmitted from the piezoelectric crystal except for the ultrasonic transmissions passing through the narrow window to the test object.Type: GrantFiled: August 25, 2008Date of Patent: March 6, 2012Assignee: Praxair Technology, Inc.Inventor: James R. Mitchell
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Patent number: 8117918Abstract: A method for measuring the thickness of a pipe wall is provided. The method includes the steps of: 1) emitting ultrasonic signals into the pipe wall at one or more frequencies below 1 MHz and receiving reflected ultrasonic signals, and providing a sensor signal representative of the received reflected signals, including a first received reflected signal and a second received reflected signal; 2) providing a first model signal representative of the first received reflected signal and a second model signal representative of the second received reflected signal; 3) correlating the received reflected signals to the model signals, including varying a time delay between the model signals, until the model signals separated by the time delay substantially agree with the received reflected signals; and 4) determining the thickness of the pipe wall using the time delay.Type: GrantFiled: March 16, 2009Date of Patent: February 21, 2012Assignee: Expro Meters, Inc.Inventor: Daniel L. Gysling
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Publication number: 20110314918Abstract: A pipe inner surface inspection apparatus that can accurately inspect the inlet portion of a pipe is provided.Type: ApplicationFiled: June 20, 2011Publication date: December 29, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Seiichi Kawanami, Masayoshi Nakai, Masaya Takatsugu, Masaharu Michihashi
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Patent number: 8042399Abstract: A method of inspecting a substantially circular circumferential weld for connecting together an inner pipe and a coaxial outer pipe, either directly or via a junction forging, by using an ultrasound probe having a plurality of robotic multibeam piezoelectric emitter-receivers. The method is performed by: a) positioning at least one ultrasound probe inside said inner pipe; b) scanning the various ultrasound beams from the various emitters of said probe while the probe is positioned at a given position; and c) moving said probe in rotation about the axis of said pipe through a given angle corresponding to an arc length less than or equal to the size of the weld defects that are to be detected; and then d) repeating steps b) and c) until the entire circumference of the weld has been inspected. The present invention also provides a device for inspecting a circumferential weld that is suitable for use in a method of the invention.Type: GrantFiled: July 4, 2006Date of Patent: October 25, 2011Assignee: Saipem S.A.Inventors: Lorenzo Pasquali, Massimiliano Rossi
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Publication number: 20110226063Abstract: A method and apparatus for sensing a fluid flow within a pipe is provided. The method includes the steps of: a) providing an ultrasonic sensor having a transmitter operable to transmit ultrasonic signals through the first pipe wall, the fluid flow disposed within the pipe, and the second pipe wall, and a receiver operable to receive the transmitted signal after the signal has passed through the pipe walls and fluid flow; b) disposing the transmitter adjacent the first wall and the receiver adjacent the second wall; c) disposing at least one acoustic member between at least one of the transmitter and the first wall, and the receiver and the second wall, which acoustic member has acoustic properties such that the combined respective member and pipe wall have half wave resonant frequencies that substantially match the half wave resonant frequencies of the opposite wall, or opposite wall and respective member; and d) sensing the fluid flow through the pipe walls and structure using the ultrasonic sensor.Type: ApplicationFiled: March 11, 2011Publication date: September 22, 2011Applicant: EXPRO METERS, INC.Inventors: Daniel L. Gysling, Patrick Curry, ChangJiu Dang
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Patent number: 8011249Abstract: A method of examining a steam generator heat exchange tube from the outside surface employing ultrasonic nondestructive inspection techniques. An ultrasonic transducer contacts the outside surface of the tube and transmits a pseudo helical Lamb wave into the wall of the tube chosen to have a mode that does not significantly interact with water in the tube. The reflected waves are then analyzed for changes in modes to identify defects in the wall of the tube.Type: GrantFiled: December 2, 2009Date of Patent: September 6, 2011Assignee: Westinghouse Electric Company LLCInventors: Warren R. Junker, John P. Lareau
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Patent number: 7963165Abstract: Apparatus and method for non-contact ultrasonic detection of features on or within the walls of hollow pipes are described. An air-coupled, high-power ultrasonic transducer for generating guided waves in the pipe wall, and a high-sensitivity, air-coupled transducer for detecting these waves, are disposed at a distance apart and at chosen angle with respect to the surface of the pipe, either inside of or outside of the pipe. Measurements may be made in reflection or transmission modes depending on the relative position of the transducers and the pipe. Data are taken by sweeping the frequency of the incident ultrasonic waves, using a tracking narrow-band filter to reduce detected noise, and transforming the frequency domain data into the time domain using fast Fourier transformation, if required.Type: GrantFiled: September 25, 2007Date of Patent: June 21, 2011Assignee: Los Alamos National Security, LLCInventor: Dipen N. Sinha
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Patent number: 7950284Abstract: Device for ultrasonic inspection of a wall of a pipeline that encloses a fluidum. The device is arranged to be moveable along a device axis through the pipeline along a longitudinal direction of the pipeline. The device is provided with electronic means, a body, a transmitting transducer and at least two receiving transducers, mutually spaced apart in a first transducer array along an array direction that is directed substantially parallel to the device axis. The electronic means are arranged to operate the transmitting transducer for transmitting a first ultrasonic signal to propagate through the fluidum to reach the wall, and to operate the at least two receiving transducers for receiving a second ultrasonic signal, which originates from the first ultrasonic signal after it is modified by the wall, according to a tandem method. The at least two receiving transducers are operated for receiving substantially simultaneously.Type: GrantFiled: September 17, 2008Date of Patent: May 31, 2011Assignee: Röntgen Technische Dienst B.V.Inventors: Frederik Hendrik Dijkstra, Paul André De Jong, Herman Jozef Moolenaar, Thomas Theodorus A. Van Overbeek
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Publication number: 20110113883Abstract: Disclosed is an improved ultrasonic probe for Internal Rotating Inspection System (called IRIS) for inspecting tube-like structures from the inside of the tubes. The improved design deploys a rotor with rotor blades and a slotted stator located close to the emitting face of the transducer, to direct the flow of water such that air bubbles are carried away from a zone immediately in front of the transducer emitting face. Inspection accuracy and efficiency is significantly improved when air bubbles are effectively removed.Type: ApplicationFiled: November 19, 2009Publication date: May 19, 2011Applicant: Olympus NDT Inc.Inventor: Tommy Bourgelas
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Publication number: 20110113884Abstract: A method of monitoring the condition of a flexible pipeline comprising the step of scanning the pipeline with an ultrasonic scanner to produce and/or record a signal indicative or the level of flooding within the annulus of the pipeline and/or indicative of the integrity of the layers of the pipeline.Type: ApplicationFiled: June 12, 2008Publication date: May 19, 2011Inventors: John Nicholas Marsden, Stuart Andrew Mitchell
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Publication number: 20110087443Abstract: A method and apparatus for three-dimensional (3D) visualization and analysis for automatic non-destructive examination of a rotor bore using ultrasound. Data is acquired by scanning the rotor bore with an ultrasound pulser/transducer producing a plurality of one-dimensional ultrasound scans, each scan having a plurality of sample points. Each sample point is associated with a voxel of a regular 3D grid having a plurality of voxels. A Gaussian kernel is associated with each sample point and a value for a particular voxel is determined based on a weighted sum of sample points whose kernels cover the particular voxel. The values for the other voxels of the regular 3D grid are determined similarly. A 3D visualization of the rotor bore can be displayed to a user.Type: ApplicationFiled: October 13, 2010Publication date: April 14, 2011Applicant: Siemens CorporationInventors: Jingdan Zhang, Shaohua Kevin Zhou, Waheed A. Abbasi, Chris Vierck, Peter Faltin, Daniel S. Morgan, Larry C. Himes, Dorin Comaniciu, Michael J. Metala
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Publication number: 20110067496Abstract: Ultrasonic transducers and methods for detecting oblique flaws in cylindrically-shaped objects using pulse-echo testing are provided. By mounting one or more transducers on a rotary tester for testing manufactured objects such as tubes and bars, offsetting each transducer horizontally from its position if it were to emit a beam that is perpendicular to the object's outer surface, and actuating the transducer so as to emit an angled beam, oblique surface flaws and internal flaws may be reliably detected without reducing inspection speed, significantly adding to transducer cross-talk, or requiring significant additional hardware or processing.Type: ApplicationFiled: June 25, 2010Publication date: March 24, 2011Applicant: MAGNETIC ANALYSIS CORPORATIONInventor: John Venczel
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Publication number: 20110067497Abstract: The invention relates to very precisely measuring changes in thickness of pipe walls to determine corrosion rate prior to any significant corrosion loss. The thickness is determined by ultrasonic testing where many measurements of the wall thickness are taken at the same spot by a fixed sensor and errors associated with noise and temperature changes are substantially eliminated. A highly sensitive receiver converts each reflected pulse to waves that are averaged with other pulse measurements. The resulting average wave is analyzed so that each waveform is analyzed to identify the extrema and inflection points of each reflected pulse. The resulting analysis provides a far more accurate determination of the time between reflected pulses. As a result, a far more accurate picture of corrosion at the location of the wall of the pipe can be determined within weeks with a high degree of confidence.Type: ApplicationFiled: September 17, 2010Publication date: March 24, 2011Applicant: CONOCOPHILLIPS COMPANYInventors: Scott A. Grubb, David J. Blumer
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Patent number: 7908118Abstract: A system and method for testing and replacing equipment are disclosed. The system may include a first memory module configured to store first characteristics of the first equipment; a second memory module configured to store second characteristics of the second equipment; and a portable reader configured to read the first and second memory modules and to compare the second characteristics with the first characteristics to determine if the second equipment is a suitable replacement for the first equipment. The method may include storing first characteristics of a first equipment on a first memory module; transmitting the first characteristics to a portable reader; measuring second characteristics of a second equipment using a measuring device associated with the portable reader; and comparing, with the portable reader, the second characteristics with the first characteristics to determine if one of the first and second equipment is a suitable replacement for the other equipment.Type: GrantFiled: October 7, 2008Date of Patent: March 15, 2011Assignee: MacSema, Inc.Inventors: Jack I. Trowbridge, Jr., Ricky L. Wright, Delano S. Richie, David D. Barton
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Patent number: 7900517Abstract: A system for inspecting a pipeline with ultrasound, provided with a transport device arranged to move in a transport direction through the pipeline, a plurality of transducers and a transmitting and receiving device connected with the transducers. The transducers and the transmitting and receiving device are mounted on the transport device. The transducers are provided with a first set of transducers, a second set of transducers and a third set of transducers. The system is arranged to move the first set of transducers, the second set of transducers and the third set of transducers in a tangential direction with respect to the transport direction along an interior wall of the pipeline. The system is arranged to bring the transducers of the first set, the second set and the third set into contact with the interior wall of the pipeline during the performance of a measurement.Type: GrantFiled: June 16, 2009Date of Patent: March 8, 2011Assignee: Rontgen Technische Dienst B.V.Inventors: Khalid Chougrani, Frederik Hendrik Dijkstra, Cesar Justino Buque, Robert van Agthoven
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Publication number: 20110041612Abstract: Ultrasonic pipeline inspection apparatus which utilises two different wave modes (e.g. a horizontally polarised shear mode and a symmetric Lamb wave mode) to discriminate different defect types by comparing corresponding signals collected from defects. EMATs may detect the signals. The detected amplitudes of the collected signals from both wave modes are compared to calculate a ratio, which may be compared with a distribution of ratio values for known defects to evaluate the type of defect detected. The apparatus may be a sensor module mountable on a pipeline vehicle and having a plurality of sensors distributed around its periphery.Type: ApplicationFiled: November 8, 2008Publication date: February 24, 2011Applicant: PII LIMITEDInventor: David Paige
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Patent number: 7886604Abstract: An electromagnetic ultrasonic flaw detection method is provided which ensures highly accurate inspection of an interior surface of a fin-implanted heat transfer tube for detection of corrosion and requires less time for the inspection, no contact medium such as water, and less time and less costs for a pretreatment. The method may include moving an EMAT in a fin-implanted heat transfer tube of an air cooling heat exchanger axially of the tube; causing the EMAT to generate an axially symmetric SH wave by utilizing an electromagnetic force to vibrate a tube body of the fin-implanted heat transfer tube to cause resonance; causing the EMAT to detect a resonant frequency; and if the detected resonant frequency is different from a resonant frequency observed when the tube body has a normal wall thickness, judging that an interior surface of the tube body has a corroded portion.Type: GrantFiled: December 19, 2007Date of Patent: February 15, 2011Assignees: Idemitsu Kosan Co., Ltd., Japan Industrial Testing CorporationInventors: Masahiro Hirao, Hirotsugu Ogi, Tsutomu Kikuchi, Kiyohazu Fujimaki
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Publication number: 20100313664Abstract: An ultrasonic inspection system useful for inspecting a tubular member provides for the use of ultrasonic transducer assembly for detecting weld flaws or other out-of range conditions in the tubular member. According to the invention, the tubular member is positioned horizontally on a rolling carriage and a predetermined amount of sound-conductive fluid is deposited into the tubular member. Wide rings secured to opposing open ends of the tubular member prevent the liquid from escaping, while forming a barrier for retaining a given level of liquid inside the tubular member. The transducers are submerged in the liquid and transmit/ receive sonic booms from reflected medium inside the tubular member. The transducers are connected to a computing control unit, which receives signals generated by the transducers and creates a report of any out-of range condition.Type: ApplicationFiled: June 16, 2009Publication date: December 16, 2010Inventor: James M. Cain, JR.
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Publication number: 20100313665Abstract: A system for inspecting a pipeline with ultrasound, provided with a transport device arranged to move in a transport direction through the pipeline, a plurality of transducers and a transmitting and receiving device connected with the transducers. The transducers and the transmitting and receiving device are mounted on the transport device. The transducers are provided with a first set of transducers, a second set of transducers and a third set of transducers. The system is arranged to move the first set of transducers, the second set of transducers and the third set of transducers in a tangential direction with respect to the transport direction along an interior wall of the pipeline. The system is arranged to bring the transducers of the first set, the second set and the third set into contact with the interior wall of the pipeline during the performance of a measurement.Type: ApplicationFiled: June 16, 2009Publication date: December 16, 2010Inventors: Khalid Chougrani, Frederik Hendrik Dijkstra, Cesar Justino Buque, Robert van Agthoven
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Publication number: 20100307249Abstract: A device forming an operating tool, for non-destructive testing of iron and steel products, intended to extract information on possible defects in the product, from feedback signals captured by transmitting ultrasound sensors, receiving ultrasound sensors forming an arrangement with a selected geometry, assembled to couple in an ultrasound fashion with the product via a liquid medium intermediary, with relative rotation/translation movement between the pipe and arrangement of transducers.Type: ApplicationFiled: December 16, 2008Publication date: December 9, 2010Applicant: V & M FRANCEInventors: Frederic Lesage, Nidia Alejandra Segura Rodriguez, Bernard Bisiaux
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Patent number: 7841237Abstract: An ultrasonic testing apparatus for a turbine fork of a turbine blade joined to a turbine disc, comprising: an ultrasonic testing sensor; a sensor mounting apparatus for mounting the ultrasonic testing sensor on a flat portion on a side surface of the turbine fork with the turbine blade joined to the turbine disc; and an ultrasonic testing apparatus for inspecting internal and external surfaces of the turbine fork by using reflected waves, which is received by the ultrasonic testing sensor, from the internal surface of the turbine fork.Type: GrantFiled: September 27, 2007Date of Patent: November 30, 2010Assignees: Hitachi, Ltd., Hitachi Engineering & Services Co., Ltd.Inventors: Yutaka Suzuki, Masahiro Koike, Tetsuya Matsui, Kojirou Kodaira, Katsumi Isaka, Mitsuru Odakura, Kenji Tayama, Kazuhiro Suzuki, Kenji Kumasaka, Yuuji Adachi
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Patent number: 7823451Abstract: Ultrasonic testing on a part includes scanning the part while performing pulse echo and through transmission ultrasonic testing on the part; converting pulse echo data into time of flight (TOF) and amplitude channels, and converting through transmission data into a data representation that identifies porosity. The testing further includes analyzing the pulse echo TOF to identify locations of any anomalies in the part, and using loss of back (LOB) at each of the identified locations to discriminate low porosity from other anomalies.Type: GrantFiled: May 6, 2008Date of Patent: November 2, 2010Assignee: The Boeing CompanyInventor: Dennis P. Sarr
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Patent number: 7805998Abstract: An apparatus and method for remote frequency-based inspection of a valve seat includes inserting a frequency-based inspection tool into an inspection position over the valve seat and contacting the one or more supports to the inner surface of the valve seat. An input signal is transmitted at a desired frequency through the valve seat to a joint between the valve seat and a valve shaft via the one or more transducers. The shaft is rotated to remotely rotate the fixture, thereby allowing an inspection of an entire perimeter of the joint. An output signal is received and is evaluated to determine if an anomaly is present in the joint.Type: GrantFiled: May 31, 2007Date of Patent: October 5, 2010Assignee: General Electric CompanyInventor: John Ruediger Mader Viertl
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Publication number: 20100199767Abstract: Apparatus and methods are provided for non-destructive in-line pipeline inspection utilizing electromagnetic acoustic transducer (EMAT) technology wherein the EMATs are arrayed circumferentially in a belt around the body of the tool and wherein the EMAT belt includes a plurality of EMAT clusters, each cluster including a transmitting EMAT essentially sandwiched between a pair of receiving EMATs. The EMAT arrangement enables a single receiving EMAT to monitor both the test signal and the returning reflection from the pipewall defect thus providing each signal with its own internal reference. The number of transducers and their positional relationship limits the generation of interference signals, is conservative in power consumption, and provides a tool having enhanced negotiability through the pipeline.Type: ApplicationFiled: February 8, 2010Publication date: August 12, 2010Applicant: WEATHERFORD/LAMBInventor: Yevgeniy Vladimirovich Ganin
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Patent number: 7757559Abstract: Ultrasonic transducers and methods for detecting oblique flaws in cylindrically-shaped objects using pulse-echo testing are provided. By mounting one or more transducers on a rotary tester for testing manufactured objects such as tubes and bars, offsetting each transducer horizontally from its position if it were to emit a beam that is perpendicular to the object's outer surface, and actuating the transducer so as to emit an angled beam, oblique surface flaws and internal flaws may be reliably detected without reducing inspection speed, significantly adding to transducer cross-talk, or requiring significant additional hardware or processing.Type: GrantFiled: August 8, 2007Date of Patent: July 20, 2010Assignee: Magnetic Analysis CorporationInventor: John Venczel
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Patent number: 7751989Abstract: A system for inspecting a pipeline having at least two transducers divided into segments, the segments each containing a number of sensors, wherein a maximum number of segments is equal to a number of transducers, an arrangement configured to send, receive and store signals, wherein the arrangement has a number of pulser channels and a number of receiver channels, wherein the arrangement has at least one multiplexing arrangement for multiplexing signals from the arrangement; and a time delay arrangement connected to the arrangement configured to send, receive and store signals. The system may also provide for focal point skewing, near real time coating compensation for proper excitation mode, adjusted time delay capability and the ability to focus beyond changes in geometry.Type: GrantFiled: November 30, 2007Date of Patent: July 6, 2010Assignee: FBS, Inc.Inventors: Steven E. Owens, Joseph L. Rose, Jason K. Van Velsor, Li Zhang, Michael J. Avioli
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Publication number: 20100131210Abstract: The invention relates to a method and inspection system for non-destructive inspection of a colony of stress corrosion cracks in a pipe or a vessel. The method comprises mapping the colony of stress corrosion cracks, identifying at least one individual crack to be sized within the colony, and sizing the at least one individual crack to be sized.Type: ApplicationFiled: November 24, 2008Publication date: May 27, 2010Inventors: Martin Fingerhut, Munendra Tomar, Marvin Klein
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Patent number: 7706988Abstract: A method of predicting at least one physical change in crack geometry of a crack in a pipeline based on in-line inspection operating pressure is presented. In one method, a first test on a pipeline is performed at a first pressure, which obtains a first set of test data. A second test is performed on the pipeline at a second pressure, obtaining a second set of test data. The first and second sets of test data are compared for any difference. A run comparison software processing device may be employed. In other methods, finite element analysis of crack-like dimensions is performed to predict Crack Mouth Opening Displacement (CMOD) for a given set of crack dimensions for a surface-breaking crack and inline pipe inspection operating run pressure. Another method predicts probability of detection of a crack associated with a given CMOD as a function of pressure in successive inspections.Type: GrantFiled: March 14, 2008Date of Patent: April 27, 2010Assignee: Blade Energy Partners, Inc.Inventors: Richard Clark McNealy, Ming Gao
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Patent number: 7688677Abstract: A method for determining the distance of a transceiver located within a lumen from the center of the lumen and for determining the radius of the lumen, the lumen cross-section being substantially circular at the transceiver location, the method applied on data received from a transceiver placed at a position within the lumen that is distance (r) from the center and distance (a) from the lumen wall, transmitting a signal of known velocity (v) that can be correlated with the time of flight and receiving a first signal and a second signal that are reflections of the transmitted signal, timing the time differences between the transmission of the transmitted signal and reception of the first (t1) and second (t2) reflection signals, the method comprising: Calculating the distance of the transceiver from the center of the lumen=(t1?t2)v/4; and Calculating the radius of the lumen=(t1+t2)v/4.Type: GrantFiled: July 15, 2003Date of Patent: March 30, 2010Assignee: BioScan LtdInventor: Florin Coter
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Publication number: 20100071470Abstract: A method of examining a steam generator heat exchange tube from the outside surface employing ultrasonic nondestructive inspection techniques. An ultrasonic transducer contacts the outside surface of the tube and transmits a pseudo helical Lamb wave into the wall of the tube chosen to have a mode that does not significantly interact with water in the tube. The reflected waves are then analyzed for changes in modes to identify defects in the wall of the tube.Type: ApplicationFiled: December 2, 2009Publication date: March 25, 2010Applicant: Westinghouse Electric Company LLCInventors: WARREN R. JUNKER, John P. Lareau
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Patent number: 7681452Abstract: An inspection head for an air gap inspection device. The inspection head may include a pair of expandable shoes, an inspection device attached to the pair of shoes, and a transducer assembly attached to one of the pair of shoes.Type: GrantFiled: January 4, 2006Date of Patent: March 23, 2010Assignee: General Electric CompanyInventors: Paul C. Bagley, Richard Hatley, Kenneth Hatley, Robert M. Roney
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Patent number: 7680625Abstract: The present disclosure includes systems, apparatus, and methods for monitoring a pipeline network having plural inspection sites. The system comprises a memory module associated with one or more inspection sites, with each memory module storing one or more performance parameters corresponding to the associated inspection site. The system also comprises a measuring device operable to collect performance data of each associated inspection site. The system further comprises a portable reader configured to read the memory module, and in association with the measuring device, to compare the one or more performance parameters with the performance data to validate the performance data while in proximity to the associated inspection site.Type: GrantFiled: November 14, 2006Date of Patent: March 16, 2010Assignees: MacSema, Inc., EPI, L.P.Inventors: Jack I. Trowbridge, Jr., Ricky L. Wright, Delano S. Richie, David D Barton
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Patent number: 7669477Abstract: A self-aligning probe assembly has one or more ultrasonic transducers adapted to transmit an ultrasonic shear wave into the inside surface of the hollow structure such as an aircraft fuse pin and to receive the shear wave emerging from the inside surface of the hollow structure. The nature of the received shear wave indicates the presence of flaws or damage in the inspected part. The probe assembly can be used to inspect fuse pins on aircraft without having to remove the aircraft engines.Type: GrantFiled: December 22, 2006Date of Patent: March 2, 2010Assignee: The Boeing CompanyInventors: Gary Georgeson, James Lee, Mortenza Safai, Martin Freet
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Publication number: 20100043559Abstract: A system and method for ultrasonic examination of a threaded test object, and more particularly, the mounting threads of a compressed gas tube while the tube is affixed to a tube trailer is provided. The disclosed ultrasonic test instrument includes a probe having one or more transducers for transmission and reception of ultrasound pulses, a contoured wear plate, and a shoe of highly attentuative material having a thread-like exterior surface adapted to mate with the threaded surface of the test object. The shoe further includes a narrow window in the thread-like exterior surface such that the shoe absorbs most of the ultrasonic pulses transmitted from the piezoelectric crystal except for the ultrasonic transmissions passing through the narrow window to the test object.Type: ApplicationFiled: August 25, 2008Publication date: February 25, 2010Inventor: James R. Mitchell
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Publication number: 20090314090Abstract: Methods, systems, and computer program products for determining a property of construction material. According to one aspect, a material property gauge operable to determine a property of construction material is disclosed. The gauge may include an electromagnetic sensor operable to measure a response of construction material to an electromagnetic field. Further, the electromagnetic sensor may be operable to produce a signal representing the measured response by the construction material to the electromagnetic field. An acoustic detector may be operable to detect a response of the construction material to the acoustical energy. Further, the acoustic detector may be operable to produce a signal representing the detected response by the construction material to the acoustical energy. A material property calculation function may be configured to calculate a property value associated with the construction material based upon the signals produced by the electromagnetic sensor and the acoustic detector.Type: ApplicationFiled: August 31, 2009Publication date: December 24, 2009Inventor: Robert Ernest Troxler
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Publication number: 20090229364Abstract: A method for measuring the thickness of a pipe wall is provided. The method includes the steps of: 1) emitting ultrasonic signals into the pipe wall at one or more frequencies below 1 MHz and receiving reflected ultrasonic signals, and providing a sensor signal representative of the received reflected signals, including a first received reflected signal and a second received reflected signal; 2) providing a first model signal representative of the first received reflected signal and a second model signal representative of the second received reflected signal; 3) correlating the received reflected signals to the model signals, including varying a time delay between the model signals, until the model signals separated by the time delay substantially agree with the received reflected signals; and 4) determining the thickness of the pipe wall using the time delay.Type: ApplicationFiled: March 16, 2009Publication date: September 17, 2009Applicant: Expro Meters, Inc.Inventor: Daniel L. Gysling
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Patent number: 7581446Abstract: Methods, systems, and computer program products for determining a property of construction material. According to one aspect, a material property gauge operable to determine a property of construction material is disclosed. The gauge may include an electromagnetic sensor operable to measure a response of construction material to an electromagnetic field. Further, the electromagnetic sensor may be operable to produce a signal representing the measured response by the construction material to the electromagnetic field. An acoustic detector may be operable to detect a response of the construction material to the acoustical energy. Further, the acoustic detector may be operable to produce a signal representing the detected response by the construction material to the acoustical energy. A material property calculation function may be configured to calculate a property value associated with the construction material based upon the signals produced by the electromagnetic sensor and the acoustic detector.Type: GrantFiled: August 30, 2006Date of Patent: September 1, 2009Assignee: Troxler Electronic Laboratories, Inc.Inventor: Robert Ernest Troxler
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Patent number: 7552631Abstract: An inspection apparatus includes an inspection unit that is lowered into vertically supported pipe filled with seawater. The apparatus includes a pipe weld location detector module carried by the inspection unit. The apparatus also includes a rotating time of flight diffusion (TOFD) module and a non-rotating wall thickness module carried by the inspection unit. The module includes a pair of rotatably mounted weld volume inspection transducers rotatable by an operator and adapted to inspect for and obtain data on weld volume defects. The TOFD module has a fluid carrier positioned within the TOFD module and contains an acoustic fluid. The non-rotating wall thickness module also contains an acoustic liquid and includes a plurality of fixedly mounted wall inspection transducers adapted to obtain data on wall thickness of a portion of the pipe.Type: GrantFiled: May 29, 2007Date of Patent: June 30, 2009Assignee: Vetco Gray Inc.Inventors: Larry K. Harthorn, Christopher B. Disher
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Publication number: 20090158850Abstract: An apparatus for inspecting a pipe comprising a body adapted for passage through the bore of a pipe to be inspected, a main transducer array comprising a plurality of circumferentially spaced transducers for transmitting ultrasound energy, the transducers being mounted on the body for movement between a retracted position, wherein the body can freely move through the bore of the pipe, and an extended position wherein the plurality of transducers are pressed into operative contact with the inner wall of the pipe. An actuator selectively urges the plurality of transducers to their extended positions. A control transmits ultrasound energy into the pipe to propagate a guided wave within the pipe walls in at least one longitudinal direction along the pipe when the transducers are in their operative position and receives the propagated wave and analyzes the wave to determine the presence or absence of defects in the pipe wall.Type: ApplicationFiled: April 24, 2007Publication date: June 25, 2009Inventors: David Alleyne, Steve Banks, Brian Pavlakovic
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Publication number: 20090120192Abstract: An ultrasonic testing apparatus for a turbine fork of a turbine blade joined to a turbine disc, comprising: an ultrasonic testing sensor; a sensor mounting apparatus for mounting the ultrasonic testing sensor on a flat portion on a side surface of the turbine fork with the turbine blade joined to the turbine disc; and an ultrasonic testing apparatus for inspecting internal and external surfaces of the turbine fork by using reflected waves, which is received by the ultrasonic testing sensor, from the internal surface of the turbine fork.Type: ApplicationFiled: September 27, 2007Publication date: May 14, 2009Inventors: Yutaka SUZUKI, Masahiro Koike, Tetsuya Matsui, Kojirou Kodaira, Katsumi Isaka, Mitsuru Odakura, Kenji Tayama, Kazuhiro Suzuki, Kenji Kumasaka, Yuuji Adachi