Nonmetal Is Elemental Carbon(c) Only Patents (Class 75/243)
  • Patent number: 7700186
    Abstract: According to the present invention there is now provided a body cemented carbide provided with at least one wear resistant layer, which body contains a toughness increasing surface zone. Increase in toughness is obtained due to the presence of a surface zone having increased WC grain size and/or increased Co content. The invention is most suitable for WC—Co cemented carbides.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: April 20, 2010
    Assignee: Sandvik Intellectual Property Aktiebolag
    Inventor: Marian Mikus
  • Publication number: 20100068526
    Abstract: Material in particle or powder form containing carbon nano tubes (CNT), where in the material for example a metal is laminated in layers of a thickness of 10 nm to 500,000 nm alternating with layers of CNT in a thickness from 10 nm to 100,000 nm. The material is produced by mechanical alloying i.e. by repeated deformation, breaking and welding of metal particles and CNT particles, preferably by milling in a ball mill containing a milling chamber and milling balls as the milling bodies and a rotary body to generate high energy ball collisions.
    Type: Application
    Filed: October 10, 2007
    Publication date: March 18, 2010
    Inventors: Horst Adams, Michael Dvorak
  • Patent number: 7637981
    Abstract: Provided are a composite wear-resistant member which can be manufactured with a lowered sintering temperature, and thus can prevent the carbonization of a material around super hard particles such as diamond; and a method for manufacturing the member. The member, characterized in that it comprises hard particles comprising diamond particles and WC particles and an iron group metal containing phosphorus as a binding material, wherein the content of phosphorus is 0.01 to 2.0 wt % relative to the total weight of the WC particles and the binding material.
    Type: Grant
    Filed: January 24, 2006
    Date of Patent: December 29, 2009
    Assignees: TIX Corporation, Nagaoka University of Technology
    Inventors: Nobuhiro Kuribayashi, Kozo Ishizaki, Koji Matsumaru
  • Publication number: 20090311122
    Abstract: A member produced by powder forging which retains machinability and improved fatigue strength without having an increased hardness and can retain self conformability after fracture splitting; a powder mixture for powder forging; a process for producing a member by powder forging; and a fracture splitting connecting rod obtained from the member produced by powder forging. The member produced by powder forging is one obtained by preforming a powder mixture, subsequently sintering the preform, and forging the resultant sintered preform at a high temperature. The free-copper proportion in the sintered preform at the time when the forging is started is 10% or lower, and the member obtained through the forging has a composition containing, in terms of mass %, 0.2-0.4% C, 3-5% Cu, and up to 0.4% Mn (excluding 0), the remainder being iron and incidental impurities, and has a ferrite content of 40-90%.
    Type: Application
    Filed: July 4, 2007
    Publication date: December 17, 2009
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Masaaki Sato, Minoru Takada, Kentaro Takada, Zenji Iida, Ryosuke Kogure
  • Publication number: 20090257903
    Abstract: The present invention relates to a high speed steel with a chemical composition that comprises, in % by weight: 0.6-2.1 C 3-5 Cr 4-14 Mo max 5 W max 15 Co 0.5-4 V, balance Fe and impurities from the manufacturing of the material, which steel is powder metallurgically manufactured and has a content of Si in the range of 0.7<Si?2.
    Type: Application
    Filed: September 7, 2006
    Publication date: October 15, 2009
    Inventor: Stefan Sundin
  • Patent number: 7601196
    Abstract: Alloy powder for forming a hard phase for a valve seat material having excellent high temperature wear resistance. The overall composition is consisted of Mo: 48 to 60 mass %, Cr: 3 to 12 mass % and Si: 1 to 5 mass %, and the balance of Co and inevitable impurities.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: October 13, 2009
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Hideaki Kawata, Koichiro Hayashi
  • Patent number: 7585459
    Abstract: The present invention concerns a process for the preparation of high density green compacts comprising the steps of providing an iron-based powder essentially free from fine particles; optionally mixing said powder with graphite and other additives; uniaxially compacting the powder in a die at a compaction pressure of at least about 800 MPa and ejecting the green body. The invention also concerns the powder used in the method.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: September 8, 2009
    Assignee: Höganäs AB
    Inventors: Mikhail Kejzelman, Paul Skoglund, Hilmar Vidarsson
  • Publication number: 20090165595
    Abstract: The invention provides a hard-particle powder for sintered body, which contains, by mass %, 2% to 3.5% of Si, 6% to 10% of Cr, 20% to 35% of Mo, 0.01% to 0.5% of REM, and the remainder being Co and unavoidable impurities. The invention further provides a sintered body obtained through a mixing step of mixing the above-mentioned hard-particle powder for sintered body with a pure iron powder and a graphite powder to obtain a powder mixture, a forming step of compacting the powder mixture to obtain a compact, and a sintering step of sintering the compact. The hard-particle powder according to the invention has the effect of giving a sintered body having improved wear resistance without substantially impairing powder characteristics and sintering characteristics. Additionally, the sintered body according to the invention has the effect of having excellent wear resistance.
    Type: Application
    Filed: December 19, 2008
    Publication date: July 2, 2009
    Applicant: DAIDO TOKUSHUKO KABUSHIKI KAISHA
    Inventors: Tomomi Yamamoto, Seiji Kurata
  • Patent number: 7553350
    Abstract: A high-strength and highly-wear-resistant sintered diamond object according to the present invention includes sintered diamond particle having an average particle size of not larger than 2 ?m and a binder phase as a remaining portion. The content of the sintered diamond particle in the sintered diamond object is not smaller than 80 volume % and not larger than 98 volume %. The binder phase contains at least one element selected from the group consisting of titanium and the like, of which content is not smaller than 0.5 mass % and less than 50 mass %, and contains cobalt, of which content is not smaller than 50 mass % and less than 99.5 mass %. A part of the element or the element as a whole is present as carbide particle having an average particle size of not larger than 0.8 ?m. A texture of the carbide particle is discontinuous, and adjacent diamond particles are bound to each other.
    Type: Grant
    Filed: July 26, 2005
    Date of Patent: June 30, 2009
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Yoshihiro Kuroda, Satoru Kukino, Tomohiro Fukaya
  • Patent number: 7531020
    Abstract: A heat sink that is particularly suitable for semiconductor components is made from a diamond-containing composite material. In addition to a diamond fraction amounting to 40-90% by volume, the composite material also contains 7 to 59% by volume copper or a copper-rich phase (with Cu>80 at. %) and 0.01 to 20% by volume boron or a boron-rich phase (with B>50 at. %). The bonding of copper to the diamond grains can be considerably improved by the addition of boron, with the result that a high thermal conductivity can be achieved. The heat sink component is preferably produced with an unpressurized and pressure-assisted infiltration technique.
    Type: Grant
    Filed: October 30, 2006
    Date of Patent: May 12, 2009
    Assignees: Plansee SE, Ecole Polytechnique Federale de Lausanne
    Inventor: Ludger Weber
  • Patent number: 7479469
    Abstract: Provided is a process for producing electrode catalyst fine particles capable of affording formed catalysts such as membranes excellent in uniformity and strength and also employable as catalyst to exhibit high catalytic activity over long periods because fine metal particles are highly distributed on carriers to make particle growth or the like less likely to occur. Electrode catalyst fine particles comprise fine particles which have an average particle diameter of 10 nm to 10 ?m and in which fine metal particles are supported on carrier particles, wherein a potential difference (absolute value of (II) minus (I)) between a flow potential (I) of a water dispersion of the fine metal particles at 1 wt % concentration and a pH of 3 to 8 and a flow potential (II) of a water dispersion of the carrier particles at 1 wt % concentration and a pH of 4 to 10, is in the range of 10 to 3000 mV.
    Type: Grant
    Filed: October 15, 2004
    Date of Patent: January 20, 2009
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventors: Yoichi Ishihara, Toshiharu Hirai, Michio Komatsu
  • Publication number: 20090013823
    Abstract: An agglomerate comprising alumina, carbon, and a binder for use in a vapor recovery reactor of a carbothermic alumina reduction furnace is disclosed. A method for using alumina-carbon agglomerates to capture aluminum vapor species and utilize waste heat from off-gases in a vapor recovery reactor to form a recyclable material is also disclosed.
    Type: Application
    Filed: July 9, 2007
    Publication date: January 15, 2009
    Applicant: Alcoa Inc.
    Inventors: Richard J. Fruehan, David J. Roha, Anders Schei, Mark L. Weaver
  • Publication number: 20090007725
    Abstract: The present invention relates to a mixed powder for powder metallurgy containing an iron-base powder and a carbon supply component, in which the carbon supply component contains a graphite powder and a carbon black, and in which a mixing ratio of the graphite powder to the carbon black is in the range of 25 to 85 parts by weight to 75 to 15 parts by weight; and a mixed powder for powder metallurgy containing an iron-base powder and a carbon supply component, in which the carbon supply component contains, as a main component, a carbon black having a dibutyl phthalate absorption of 60 mL/100 g or less and a nitrogen absorption specific surface area of 50 m2/g or less. The mixed powder for powder metallurgy of the invention is less in the dust generation and segregation of the carbon supply component. Additionally, when the mixed powder for powder metallurgy of the invention is used, a green compact and a sintered body excellent in the mechanical property can be produced.
    Type: Application
    Filed: March 13, 2007
    Publication date: January 8, 2009
    Inventors: Takayasu Fujiura, Yasuko Yakou, Satoshi Nishida, Yuuji Taniguchi, Tetsuya Goto
  • Patent number: 7473296
    Abstract: A wear-resistant iron-based sintered contact material is provided which is sintered by powder sintering so as to have high density, high seizure resistance and wear resistance. A wear-resistant iron-based sintered composite contact component composed of the wear-resistant iron-based sintered contact material sinter-bonded to a backing metal and its producing method are also provided. To this end, at least Cr7C3-type carbide and/or M6C-type carbide which have an average particle diameter of 5 ?m or more are precipitately dispersed in an amount of 20 to 50% by volume within an iron-based martensite parent phase which has a hardness of HRC 50 or more even when tempered at up to 600° C.
    Type: Grant
    Filed: September 2, 2005
    Date of Patent: January 6, 2009
    Assignee: Komatsu, Ltd.
    Inventors: Takemori Takayama, Kazuo Okamura, Yoshikiyo Tanaka, Tetsuo Ohnishi
  • Patent number: 7390344
    Abstract: Metal graphite material including a molded body having a collectivity of graphite particles and copper particles comprises graphite and copper as main elements, the copper particles including copper microparticles where each copper microparticle having average diameter between 5 and 100 nm contacts, and a cluster of the copper microparticles fixed on a surface of the graphite particle to form a conductive path of the contacting copper microparticles on the surface of the graphite particle, wherein a charge induced from the graphite particle is conducted, and a method for making metal graphite material comprises the steps of: applying a solution including metal complex whose main element is copper on a surface of a graphite particle and forming a coating film of the solution on the surface of the graphite particle, and calcinating a molded body of a collectivity of the graphite particles on which the coating films are formed under an oxygen including atmosphere, and heating the molded body under a deoxidizing
    Type: Grant
    Filed: June 18, 2004
    Date of Patent: June 24, 2008
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventor: Hiroshi Kobayashi
  • Patent number: 7384445
    Abstract: The invention concerns a sintered metal part which has a densified surface and sintered density of at least 7.35 g/cm3 and a core structure distinguished by a pore structure obtained by single pressing to at least 7.35 g/cm3 and single sintering of a mixture of a coarse iron or iron-based powder and optional additives.
    Type: Grant
    Filed: April 19, 2005
    Date of Patent: June 10, 2008
    Assignee: Höganäs AB
    Inventors: Paul Skoglund, Mikhail Kejzelman, Anders Bergmark
  • Patent number: 7384689
    Abstract: According to the present invention there is now provided a body cemented carbide provided with at least one wear resistant layer, which body contains a toughness increasing surface zone. Increase in toughness is obtained due to the presence of a surface zone having increased WC grain size and/or increased Co content. The invention is most suitable for WC—Co cemented carbides.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: June 10, 2008
    Assignee: Sandvik Intellectual Property AB
    Inventor: Marian Mikus
  • Patent number: 7279023
    Abstract: Discontinuous diamond particulate containing metal matrix composites of high thermal conductivity and methods for producing these composites are provided. The manufacturing method includes producing a thin reaction formed and diffusion bonded functionally graded interactive SiC surface layer on diamond particles. The interactive surface converted SiC coated diamond particles are then disposed into a mold and between the particles and permitted to rapidly solidify under pressure. The surface conversion interactive SiC coating on the diamond particles achieves minimal interface thermal resistance with the metal matrix which translates into good mechanical strength and stiffness of the composites and facilitates near theoretical thermal conductivity levels to be attained in the composite. Secondary working of the diamond metal composite can be performed for producing thin sheet product.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: October 9, 2007
    Assignee: Materials and Electrochemical Research (MER) Corporation
    Inventors: Sion M. Pickard, James C. Withers, Raouf O. Loutfy
  • Patent number: 7273508
    Abstract: An iron-based sintered alloy material for a valve seat having improved wear resistance and reduced opposite aggressibility to a mating valve. The iron-based sintered alloy material contains 10% to 20% by area of first hard particles and 15% to 35% by area of second hard particles dispersed in a base matrix phase, the first and the second hard particles accounting for 25% to 55% by area in total. The first hard particles are composed of a cobalt-based intermetallic compound and have a size of 10 to 150 ?m and a hardness of at least 500HV0.1 and less than 800HV0.1. The second hard particles are composed of a cobalt-based intermetallic compound and have a size of 10 to 150 ?m and a hardness of at least 800HV0.1 and less than 1100HV0.1. Solid lubricant particles may also be dispersed in the base matrix phase.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: September 25, 2007
    Assignees: Nippon Piston Ring Co., Ltd., Honda Motor Co., Ltd.
    Inventors: Kenichi Sato, Arata Kakiuchi, Teruo Takahashi, Tomoki Okita, Masahiro Takehana
  • Patent number: 7241327
    Abstract: An iron-based sintered alloy having improved thermal and mechanical strength is provided. The iron-based sintered alloy with dispersed hard particles comprises: a matrix comprising, by weight, 0.4 to 2% silicon (Si), 2 to 12% nickel (Ni), 3 to 12% molybdenum (Mo), 0.5 to 5% chromium (Cr), 0.6 to 4% vanadium (V), 0.1 to 3% niobium (Nb), 0.5 to 2% carbon (C), and the reminder of iron (Fe); and hard particles comprising 60 to 70% molybdenum (Mo), 0.3 to 1% boron (B), 0.1% or less carbon (C), and the reminder of iron (Fe). The hard particles are dispersed in the matrix in an amount in the range of 3 to 20% based on the entire alloy. They are sintered to produce the iron-based sintered alloy. Addition of boron into the ferromolybdenum hard particles enhances the wettability of the ferromolybdenum hard particles to prevent the hard particles from falling off the matrix.
    Type: Grant
    Filed: May 10, 2005
    Date of Patent: July 10, 2007
    Assignee: Riken Corporation
    Inventors: Hiroji Henmi, Akiyoshi Ishibashi
  • Patent number: 7211125
    Abstract: An alloyed steel powder for metal injection molding that eliminates the problems of decreased product strength and difficulty of temperature control which exist in conventional alloys for sintering and that improves productivity of the sintering furnace is provided, together with a sintered body thereof. This alloyed steel powder for metal injection molding consists, as mass percentages, of 0.1 to 1.8% C, 0.3 to 1.2% Si, 0.1 to 0.5% Mn, 11 to 18% Cr, 2 to 5% Nb and the remainder Fe and unavoidable impurities, and which may further comprise 5.0% or less of at least one of Mo, V and W, or a sintered body (wherein C is 0.1 to 1.7%) of these powders. The alloyed steel powder for metal injection molding of the present invention results in a sintered body with a constant sintered density over a 50° C. range of sintering temperatures, thereby facilitating sintering temperature control and improving productivity.
    Type: Grant
    Filed: February 10, 2004
    Date of Patent: May 1, 2007
    Assignee: Mitsubishi Steel Mfg. Co., Ltd.
    Inventors: Yuji Soda, Michitaka Aihara
  • Patent number: 7175686
    Abstract: The invention includes a cermet composition represented by the formula (PQ)(RS) comprising: a ceramic phase (PQ) and a binder phase (RS) wherein, P is a metal selected from the group consisting of Si, Mn, Fe, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W and mixtures thereof, Q is nitride, R is a metal selected from the group consisting of Fe, Ni, Co, Mn and mixtures thereof, S consists essentially of at least one element selected from Cr, Al, Si, and Y, and at least one reactive wetting aliovalent element selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W and mixtures thereof.
    Type: Grant
    Filed: April 22, 2004
    Date of Patent: February 13, 2007
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: ChangMin Chun, Narasimha-Rao Venkata Bangaru, Hyun-Woo Jin, Jayoung Koo, John Roger Peterson, Robert Lee Antram, Christopher John Fowler
  • Patent number: 7163569
    Abstract: An object of the present invention is to provide a low-alloyed steel powder for sintering that can yield a sintered compact with high density and uniform characteristics, and to provide a sintered compact having such characteristics. The present invention is a raw powder for sintering, comprising Fe as its primary component and also comprising 0.8 wt % or less of C, 0.05 to 1.0 wt % of Si, 1.0 wt % or less of Mn, and 1.0 to 10.0 wt % or less of Ni, wherein the mean grain size of the raw powder for sintering is 8.5 ?m or less; and is also a granulated powder for sintering obtained by granulating the raw powder for sintering by means of a binder.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: January 16, 2007
    Assignee: Seiko Epson Corporation
    Inventors: Hisataka Toyoshima, Atsushi Watanabe
  • Patent number: 7070635
    Abstract: A polycrystalline diamond compact for use in cutting operations with a renewable sharp cutting edge, high abrasion resistance and high impact strength. The polycrystalline diamond is a composite composed of a matrix of coarse diamond interspersed with large agglomerated particles of ultra fine diamond. The agglomerated particles produce sharp cutting edges that are protected from impact forces by the overall uniform matrix of coarse diamond crystals. The self-sharpening cutter is highly resistant to spalling and catastrophic fracture.
    Type: Grant
    Filed: September 24, 2004
    Date of Patent: July 4, 2006
    Assignee: Diamond Innovations, Inc.
    Inventor: Robert H. Frushour
  • Patent number: 7071258
    Abstract: A nano-scaled graphene plate material and a process for producing this material. The material comprises a sheet of graphite plane or a multiplicity of sheets of graphite plane. The graphite plane is composed of a two-dimensional hexagonal lattice of carbon atoms and the plate has a length and a width parallel to the graphite plane and a thickness orthogonal to the graphite plane with at least one of the length, width, and thickness values being 100 nanometers or smaller. The process for producing nano-scaled graphene plate material comprises the steps of: a). partially or fully carbonizing a precursor polymer or heat-treating petroleum or coal tar pitch to produce a polymeric carbon containing micron- and/or nanometer-scaled graphite crystallites with each crystallite comprising one sheet or a multiplicity of sheets of graphite plane; b). exfoliating the graphite crystallites in the polymeric carbon; and c).
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: July 4, 2006
    Assignee: Nanotek Instruments, Inc.
    Inventors: Bor Z. Jang, Wen C. Huang
  • Patent number: 7041149
    Abstract: A sintered sprocket has a high overall density and excellent contact pressure resistance. The sprocket is produced from a sintered alloy selected from the following alloys ((1) to (3)), is densified to have a relative density of 95% or higher in the surface layer of the gear teeth by forming by rolling, having a surface hardness of 700 HV or higher, and is useful for a crankshaft, a cam shaft, a balancer shaft, or a water pump shaft of an internal combustion engine: (1) an Fe—Mo—C based sintered alloy containing Mo at 1.0 to 2.0% by mass; (2) an Fe—Mo—Ni—C based sintered alloy containing Mo at more than 1.0 and not more than 2.0% by mass, and Ni at more than 1.0 and not more than 2.5% by mass, or (3) an Fe—Mo—Ni—Cu—C based sintered alloy containing Mo at 0.3 to 1.0% by mass, Ni at not less than 1.5 to less than 3.0% by mass, and Cu at 1.0 to 2.5% by mass.
    Type: Grant
    Filed: July 7, 2004
    Date of Patent: May 9, 2006
    Assignees: Nissan Motor Co., Ltd., Hitachi Powdered Metals Co., Ltd.
    Inventors: Akira Fujiki, Yukihiro Maekawa, Yutaka Mabuchi, Takashi Murata, Takashi Suzuki, Jyun-ichi Yamada, Tadayuki Tsutsui, Kei Ishii
  • Patent number: 7014677
    Abstract: The object of the invention is to provide an iron based sintered body suitable for being enveloped in light metal alloy such as an aluminum alloy by casting, and a method for producing the same. A mixed powder is prepared by mixing an iron based powder, a copper powder and a graphite powder blended so that the Cu content and the C content are 5 to 40% by mass and 0.5 to 2.5% by mass, respectively, in the mixed powder. A lubricant powder and a fine particle powder for improving machinability may be further added in the mixed powder. Then, the mixed powder is filled into a mold formed to a green compact, and is sintered into a sintered body so that the sintered body has a desired average thermal expansion coefficient. The surface of the sintered body may be adjusted to have a surface roughness Rz of 10 to 100 ?m optionally by applying a shot blast treatment or by a shot blast treatment and an additional steam treatment.
    Type: Grant
    Filed: December 23, 2003
    Date of Patent: March 21, 2006
    Assignees: Nippon Piston Ring Co., Ltd., Fuji Jukogyo Kabushiki Kaisha
    Inventors: Hiroshi Takiguchi, Teruyuki Oda
  • Patent number: 6960319
    Abstract: Disclosed is a flow-softening tungsten alloy having the general formula: W100-pAiBjCkDe wherein W is tungsten; A is one or more elements selected from the group consisting of nickel, iron, chromium and cobalt; B is in or more elements selected from the group consisting of molybdenum, niobium and tantalum; C is one or more of the elements selected from the groups consisting of titanium and aluminum; D is one or more elements selected from the group consisting of boron, carbon, and silicon; i is from about 5 to about 8 weight percent; j is from 0 to about 4 weight percent; k is from about 0.1 to about 4 weight percent; 1 is from 0 to about 0.1 weight percent; and p is greater than or equal to about 7 weight percent and less than or equal to about 20 weight percent. In this alloy p is approximately equal to the sum of i, j, k and 1. A method of preparing this alloy and a kinetic energy penetrator manufactured from it are also disclosed.
    Type: Grant
    Filed: October 27, 1995
    Date of Patent: November 1, 2005
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventor: Deepak Kapoor
  • Patent number: 6890368
    Abstract: The present invention provides: a material, which is dense, with a density of ?90%, bulk dry self-lubricating, with a coefficient of friction of <0.3, constituted by a matrix that endows it with suitable strength, with a Rm of ?400 MPa in a medium to high temperature range of 300° C.???600° C.; said matrix including particles of solid lubricant in its volume; mechanical parts formed from said material; a method of manufacturing said material.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: May 10, 2005
    Assignees: SNECMA Moteurs, SNECMA Services
    Inventors: Frédéric Braillard, Claude Mons, Philippe Perruchaut, Didier Ribot, Joël Vigneau
  • Patent number: 6837915
    Abstract: High theoretical density, metal-based materials containing graphite or hexagonal boron nitride have low coefficients of friction and wear rates are useful for bearings, bushings and other articles subject to bearing loads.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: January 4, 2005
    Assignee: SCM Metal Products, Inc.
    Inventors: Stephen D. Dunmead, James M. Marder
  • Publication number: 20040255720
    Abstract: Metal graphite material including a molded body having a collectivity of graphite particles and copper particles comprises graphite and copper as main elements, the copper particles including copper microparticles where each copper microparticle having average diameter between 5 and 100 nm contacts, and a cluster of the copper microparticles fixed on a surface of the graphite particle to form a conductive path of the contacting copper microparticles on the surface of the graphite particle, wherein a charge induced from the graphite particle is conducted, and a method for making metal graphite material comprises the steps of: applying a solution including metal complex whose main element is copper on a surface of a graphite particle and forming a coating film of the solution on the surface of the graphite particle, and calcinating a molded body of a collectivity of the graphite particles on which the coating films are formed under an oxygen including atmosphere, and heating the molded body under a deoxidizing
    Type: Application
    Filed: June 18, 2004
    Publication date: December 23, 2004
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventor: Hiroshi Kobayashi
  • Publication number: 20040194575
    Abstract: Bulk, superhard, B-C-N nanocomposite compact and method for preparing thereof. The bulk, superhard, nanocomposite compact is a well-sintered compact and includes nanocrystalline grains of at least one high-pressure phase of B-C-N surrounded by amorphous diamond-like carbon grain boundaries. The bulk compact has a Vicker's hardness of about 41-68 GPa. It is prepared by ball milling a mixture of graphite and hexagonal boron nitride, encapsulating the ball-milled mixture, and sintering the encapsulated ball-milled mixture at a pressure of about 5-25 GPa and at a temperature of about 1000-2500 K.
    Type: Application
    Filed: April 14, 2004
    Publication date: October 7, 2004
    Inventors: Yusheng Zhao, Duanwei He
  • Publication number: 20040194576
    Abstract: To provide a sintered alloy capable of showing wear resistance and a process for producing the same as well as a valve seat of good wear resistance.
    Type: Application
    Filed: May 5, 2004
    Publication date: October 7, 2004
    Inventors: Kimihiko Ando, Hiroyuki Murase, Noriyuki Tsuge, Kunihiko Endoh, Yukiharu Tomita, Naoshi Ishihara, Masahiro Hayakawa
  • Patent number: 6793876
    Abstract: A valve seat is produced by (a) using, as a raw material powder for forming a matrix, an Fe-based alloy powder with an average particle size of 20 to 50 &mgr;m, and using, as a raw material powder for forming a hard dispersion phase, a Co-based alloy powder with an average particle size of 20 to 50 &mgr;m, (b) conducting solid phase sintering, under vacuum, of a pressed compact formed from a mixed powder generated by mixing the Co-based alloy powder into the Fe-based alloy powder in sufficient quantity to account for 25 to 35% by weight of the combined weight with the Fe-based alloy powder, and causing the Co, Cr and Si components of the Co-based alloy powder to diffuse and migrate into the matrix, and the Fe component of the Fe-based alloy powder to diffuse and migrate concurrently into the hard dispersion phase, thereby markedly improving adhesion of the hard dispersion phase to the matrix, and forming, as a result, an Fe-based sintered alloy substrate with a porosity of 10 to 20%, and comprising an Fe&mdas
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: September 21, 2004
    Assignee: Mitsubishi Materials Corporation
    Inventors: Atsushi Kawakami, Kazuyuki Hoshino, Kunio Hanata
  • Patent number: 6773482
    Abstract: A cold work steel alloy for the manufacture of parts, comprising the elements C, Si, Mn, Cr, W, Mo, V, Nb, Co, S, N, Ni and accompanying elements in the concentration ranges recited in claim 1 and having an oxygen content of less than 100 ppm and a content of nonmetallic inclusions corresponding to a K0 value of a maximum of 3 when tested according to DIN 50 602, as well as a method of making a part of said steel alloy by powder metallurgy.
    Type: Grant
    Filed: April 9, 2002
    Date of Patent: August 10, 2004
    Assignee: Bohler Edelstahl, GmbH
    Inventors: Werner Liebfahrt, Roland Rabitsch
  • Publication number: 20040144203
    Abstract: A sintered body is produced by preparing a metal powder mixture, compacting the metal powder mixture to provide a green compact and then sintering the green compact. The metal powder mixture includes a fine metal powder having a particle size of 75 &mgr;m or smaller, a graphite powder in an amount of 0.1 to 1.0% by mass and a powder lubricant in an amount of 0.05 to 0.80% by mass based on a total mass of the metal powder mixture.
    Type: Application
    Filed: January 16, 2004
    Publication date: July 29, 2004
    Applicants: NISSAN MOTOR CO., LTD and, JFE STEEL CORPORATION
    Inventors: Shigeru Unami, Satoshi Uenosono, Yutaka Mabuchi, Akira Fujiki, Yukihiro Maekawa, Takashi Murata
  • Publication number: 20040134571
    Abstract: A compacted graphite iron brake component for use in a braking system having a final composition of: 3.0 to about 4.0 percent carbon; 2.15 to about 2.60 percent silicon; 0.40 to about 0.90 manganese; and the balance iron. The brake component having a frictionally engageable portion with a microstructure of compacted graphite disposed in a pearlitic matrix.
    Type: Application
    Filed: March 31, 2003
    Publication date: July 15, 2004
    Inventors: William L. Powell, Paul D. Levering
  • Publication number: 20040123697
    Abstract: The present invention concerns a process for the preparation of high density green compacts comprising the steps of providing an iron-based powder essentially free from fine particles; optionally mixing said powder with graphite and other additives; uniaxially compacting the powder in a die at a compaction pressure of at least about 800 MPa and ejecting the green body. The invention also concerns the powder used in the method.
    Type: Application
    Filed: October 22, 2003
    Publication date: July 1, 2004
    Inventors: Mikhail Kejzelman, Paul Skoglund, Hilmar Vidarsson
  • Publication number: 20040123696
    Abstract: The invention concerns a powder composition including an iron or iron based powder and a lubricating amount of an alkylalkoxy or polyetheralkoxy silane, wherein the alkyl or polyether group has between 8 and 30 carbon atoms and the alkoxi group includes 1-3 carbon atoms.
    Type: Application
    Filed: October 22, 2003
    Publication date: July 1, 2004
    Inventors: Mikhail Kejzelman, Paul Skoglund, Hilmar Vidarsson, Per Knutsson
  • Publication number: 20040103753
    Abstract: A hard particle having improved adhesion to a base material, a wear-resistant iron-base sintered alloy, a method of manufacturing the same, and a valve seat are provided. The hard particle comprises 20% to 70% Mo by mass, 0.2% to 3% C by mass, 1% to 15% Mn by mass, with the remainder being unavoidable impurities and Co. The sintered alloy comprises, as a whole, 4% to 35% Mo by mass, 0.2% to 3% C by mass, 0.5% to 8% Mn by mass, 3% to 40% Co by mass, with the remainder being unavoidable impurities and Fe. The alloy comprises a base material component comprising 0.2% to 5% C by mass, 0.1% to 10% Mn by mass, with the remainder being unavoidable impurities and Fe. The alloy further comprises a hard particle component comprising 20% to 70% Mo by mass, 0.2% to 3% C by mass, 1% to 15% Mn by mass, with the remainder being unavoidable impurities and Co. The hard particles are dispersed in the base material in an areal ratio of 10% to 60 %.
    Type: Application
    Filed: November 5, 2003
    Publication date: June 3, 2004
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Kimihiko Ando
  • Patent number: 6712872
    Abstract: The invention relates to a valve body produced by powder metallurgical methods that exhibits high thermal and wear resistance and has the following composition by weight: 0.5% to 2.0% C; 5.0% to 16% Mo; 0.2% to 1.0% P; 0.1% to 1.4% Mn; 0% to 5% Cr; 0% to 5% S; 0% to 7% W; 0% to 3% V, <2% of other elements with the remainder being Fe. It also relates to a valve fitted with such valve body.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: March 30, 2004
    Assignees: Bleistahl-Produktions GmbH, Volkswagen Aktiengesellschaft
    Inventors: Gerd Krüger, Hans-Joachim Kaschuba, Franz-Josef Schleifstein
  • Patent number: 6712871
    Abstract: A sintered alloy composition for automotive engine valve seats, and a method for producing the same, are described. An iron base sintered alloy composition comprising vanadium carbide particles, Fe—Co—Ni—Mo alloy particles, and Cr—W—Co—C alloy particles in which the composition is dispersed in a structure of sorbite is particularly suitable for use as materials of valve seats for automotive engines which requires excellent wear resistance, high-performance, high-rotation-speed, and low-fuel-consumption.
    Type: Grant
    Filed: August 29, 2002
    Date of Patent: March 30, 2004
    Assignee: Hyundai Motor Company
    Inventor: Jung Seok Oh
  • Patent number: 6709739
    Abstract: A plurality of closed metal cells is provided. Each cell encapulates a fluid or a fluid-like filler with a metal skin or cell wall. The closed cells are joined into an aggregate arrangement to form a composite material in which the bonded cell walls form a continuous metal matrix. The cell walls and the encapulated cell filler fluid or fluid-like filler provide controllable stiffness and strength as well as vibration-damping and shock-absorbing characteristics to the material. The resulting closed cell metal composite finds many advantages uses including use as a prosthetic device, a casting, or an automotive component. The component material is elastically compliant or stiff, depending on the design, as well as lightweight and resistant to buckling and crushing. The material provides desirable physical properties such as heat-capacity, thermal and electrical conductivity, vibration-damping capacity, and shock-absorbing characteristics.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: March 23, 2004
    Assignee: Case Western Reserve University
    Inventors: Robert L. Mullen, Mehmet Ozgur, Gerhard E. Welsch
  • Patent number: 6679933
    Abstract: A copper graphite composite material suitable for use in applications such as brushes, switches and contact materials for rail systems and other industrial devices. The composite comprises a copper network matrix having a plurality of pores containing graphite. The composite may have an IACS value of at least 40% which may even be higher than 70% and a density value of at least 6.0 g/cm3. The method for preparation of the composite comprises mixing graphite and copper powder under non-oxidising conditions, compacting the mixture and sintering under non-oxidising conditions.
    Type: Grant
    Filed: September 7, 2001
    Date of Patent: January 20, 2004
    Assignees: Victorian Rail Track
    Inventors: Da Hai He, Rafael R. Manory, Norman J. Grady, Harry Sinkis, Clim Pacheco
  • Patent number: 6676724
    Abstract: A powder metal engine component particularly suited for use as a valve seat insert in both light and heavy duty internal combustion engine applications. The powder metal engine component contains an intermetallic phase such as a Laves phase for both the cobalt or iron based alloy.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: January 13, 2004
    Assignee: Eaton Corporation
    Inventors: Sundaram L. Narasimhan, Yushu Wang, Heron A. Rodrigues
  • Patent number: 6660056
    Abstract: A valve seat is provided in which wear resistance can be ensured by optimizing the matrix structure without dispersing of expensive hard particles, and therefore the machinability can be improved and the holding down of cost can be achieved. The valve seat exhibits a metallographic structure consisting of only bainite single phase or only a mixed phase of bainite and martensite, has an area ratio of bainite and martensite in cross section of 100:0 to 50:50, and has a matrix hardness of 250 to 850 Hv.
    Type: Grant
    Filed: May 1, 2001
    Date of Patent: December 9, 2003
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Koichiro Hayashi, Hideaki Kawata, Toru Tsuboi
  • Patent number: 6652618
    Abstract: On the basis of mass percentage of a mixture, 1-5% of Ni powder, 0.5-3% of Cu powder, and 0.2-0.9% of graphite powder are mixed into an alloy steel powder containing 0.5-3 mass % of prealloyed Ni, more than 0.7 to 4 mass % of prealloyed Mo, and the balance being Fe and unavoidable impurities. The alloy steel powder may contain 0.2-0.7 mass % of prealloyed Cu in addition to Ni and Mo.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: November 25, 2003
    Assignee: Kawasaki Steel Corporation
    Inventors: Shigeru Unami, Satoshi Uenosono
  • Patent number: 6652617
    Abstract: A high-speed steel article, particularly a cutting tool, produced by powder metallurgy and its production, the steel having a high degree of purity corresponding to a K0 value of no higher than 3 according to DIN 50 602 and being of a particular composition which comprises the elements C, Si, Mn, Cr, W, Mo, V, Co, S and N. Also provided is a process for the high-speed machining of metal parts without lubricants.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: November 25, 2003
    Assignee: Böhler Edelstahl GmbH
    Inventors: Ingrid Maili, Roland Rabitsch, Werner Liebfahrt
  • Patent number: 6632263
    Abstract: An iron-based sintered powder metal mixture for valve guides, valve seat inserts and other high temperature, high wear applications requiring excellent net-shape stability during sintering comprises a powder metal mixture consisting essentially of 0.5-2.0 wt. % of fine, soluble graphite which goes into solution in the elemental iron matrix, 0.5-2.5 wt. % stable graphite which remains as free graphite in the sintered structure, 0.5-3.0 MoS2, which reacts with 1.0-5.0 wt. % copper to drive a sintering reaction at relatively low sintering temperatures of between 1030—1150° C. The resulting sintered particles have good mechanical strength and wear resistance and possess excellent machineability and dimensional stability.
    Type: Grant
    Filed: May 1, 2002
    Date of Patent: October 14, 2003
    Assignee: Federal - Mogul World Wide, Inc.
    Inventors: Salvator Nigarura, Mark Birler, Juan Trasorras
  • Patent number: 6623542
    Abstract: The slide member 5 slidably guided on the outer peripheral surface of a shaft is formed by adding 10-50% by volume of thermosetting resin to a metal powder consisting mainly of copper powder, iron powder or a mixture thereof and sintering the same at temperatures not less than the sintering temperature of the metal powder.
    Type: Grant
    Filed: October 23, 2001
    Date of Patent: September 23, 2003
    Assignee: NTN Corporation
    Inventors: Atsuko Yamashita, Yoshinori Itou, Fuminori Satoji