Containing Boron(b) Or Nitrogen(n) Patents (Class 75/244)
  • Patent number: 11925984
    Abstract: A powder-metallurgical sintered molybdenum part which is present as a solid body has the following composition: a molybdenum content of ?99.93% by weight, a boron content “B” of ?3 ppmw and a carbon content “C” of ?3 ppmw, with a total content “BaC” of carbon and boron being in a range of 15 ppmw?“BaC”?50 ppmw, an oxygen content “O” in a range of 3 ppmw?“O”?20 ppmw, a maximum tungsten content of ?330 ppmw and a maximum proportion of other impurities of ?300 ppmw. A powder-metallurgical process for producing such a sintered molybdenum part is also provided.
    Type: Grant
    Filed: September 7, 2018
    Date of Patent: March 12, 2024
    Assignee: Plansee SE
    Inventors: Karl Huber, Michael O'Sullivan, Michael Eidenberger-Schober, Robert Storf
  • Patent number: 11680022
    Abstract: A composite sintered material includes a plurality of diamond grains, a plurality of cubic boron nitride grains, and a remainder of a binder phase, wherein the binder phase includes cobalt, a content of the cubic boron nitride grains in the composite sintered material is more than or equal to 3 volume % and less than or equal to 40 volume %, and an average length of line segments extending across continuous cubic boron nitride grains in appropriately specified straight lines extending through the composite sintered material is less than or equal to a length three times as large as an average grain size of the cubic boron nitride grains.
    Type: Grant
    Filed: June 6, 2018
    Date of Patent: June 20, 2023
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Naoki Watanobe, Takashi Harada, Katsumi Okamura, Akito Ishii, Satoru Kukino, Taisuke Higashi
  • Patent number: 11383300
    Abstract: A sintered material has 3% by volume or more and 80% by volume or less of cubic boron nitride grains and a binder. The binder contains: one or more types selected from the group consisting of one or more compounds composed of one or more first elements selected from the group consisting of a group 4 element, a group 5 element, a group 6 element, Al and Si and one or more second elements selected from the group consisting of C, N, O and B, and a solid solution of these compounds; and one or more metallic elements selected from the group consisting of Li, Ca, Na, Sr, Ba and Be. The binder contains the one or more metallic elements of 0.001% by mass or more and 0.5% by mass or less in total, and oxygen of 0.1% by mass or more and 10.0% by mass or less.
    Type: Grant
    Filed: July 26, 2018
    Date of Patent: July 12, 2022
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Akito Ishii, Satoru Kukino
  • Patent number: 11220464
    Abstract: A composite material and a method of using the composite material. The composite material consists of at least 65 volume percent cubic boron nitride (cBN) grains dispersed in a binder matrix, the binder matrix comprising a plurality of microstructures bonded to the cBN grains and a plurality of intermediate regions between the cBN grains; the microstructures comprising nitride or boron compound of a metal; and the intermediate regions including a silicide phase containing the metal chemically bonded with silicon; in which the content of the silicide phase is 2 to 6 weight percent of the composite material, and in which the cBN grains have a mean size of 0.2 to 20 ?m.
    Type: Grant
    Filed: November 1, 2019
    Date of Patent: January 11, 2022
    Assignee: ELEMENT SIX ABRASIVES S.A.
    Inventors: Antionette Can, Anne Myriam Megne Motchelaho, Mehmet Serdar Ozbayraktar
  • Patent number: 11203943
    Abstract: A gas turbine engine includes: a turbine section including a casing extending circumferentially about a plurality of turbine blades and having at least one seal member coated with an abradable coating. At least one turbine blade has sides and a tip and at least one seal member is located adjacent to the tip of the at least one turbine blade. The tip of the at least one turbine blade has a wear resistant layer and an abrasive coating disposed on the wear resistant layer. The wear resistant layer has a thickness less than or equal to 10 mils (254 micrometers) and includes metal boride compounds.
    Type: Grant
    Filed: April 30, 2020
    Date of Patent: December 21, 2021
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Agnieszka M. Wusatowska-Sarnek
  • Patent number: 11203942
    Abstract: A gas turbine engine includes an engine static structure extending circumferentially about an engine centerline axis; a compressor section, a combustor section, and a turbine section within the engine static structure. At least one of the compressor section and the turbine section includes at least one airfoil and at least one seal member adjacent to the at least one airfoil. A tip of the at least one airfoil is metal having a wear resistant coating and the at least one seal member is coated with an abradable coating. The wear resistant coating is formed as a layer in a base metal surface of the airfoil, has a thickness less than or equal to 10 mils (254 micrometers) and includes metal boride compounds.
    Type: Grant
    Filed: April 30, 2020
    Date of Patent: December 21, 2021
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventor: Agnieszka M. Wusatowska-Sarnek
  • Patent number: 11056254
    Abstract: A method of manufacturing a magnetic material, includes a surface oxides decreasing step of decreasing surface oxides of an iron powder; a powder-molded body forming step of mixing the iron powder whose surface oxides are already decreased obtained by the surface oxides decreasing step, and a compound powder “A” constituted by a La element and a Si element, and compressing and molding the obtained mixture powder; and a sintered body forming step of preparing a sintered body from the powder-molded body obtained by the powder-molded body forming step, by a solid phase reaction under vacuum atmosphere.
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: July 6, 2021
    Assignee: National Institute of Advanced Industrial Science and Technology
    Inventors: Asaya Fujita, Kimihiro Ozaki
  • Patent number: 10273565
    Abstract: Provided is a corrosion-resistant and wear-resistant member where a thermal-sprayed layer having corrosion resistance and wear resistance is formed on a surface of a metallic member which is brought into contact with a resin which generates a highly corrosive gas. Also provided is a thermal-spraying powder. The highly corrosion-resistant and wear-resistant member having a thermal-sprayed layer is one obtained by thermally spraying metallic powder on a metallic base material to form a thermal-sprayed layer on a surface of the metallic base material. The member is characterized in that the thermal-sprayed layer is a composite boride cermet of a tetragonal Mo2 (Ni,Cr) B2-type or a tetragonal Mo2 (Ni, Cr, V) B2-type. The powder for forming a thermal-sprayed layer is made of a composite boride cermet of a Mo2 (Ni, Cr) B2-type and comprises 4.0 to 6.5 mass % of boron, 39.0 to 64.0 mass % of molybdenum, and 7.5 to 20.0 mass % of chromium, a balance being 5 mass % or more of nickel and unavoidable elements.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: April 30, 2019
    Assignee: TOYO KOHAN CO., LTD.
    Inventors: Kengo Iwanaga, Yuji Yamazaki, Kourou Hirata
  • Patent number: 9388042
    Abstract: Apparatus and methods of use thereof for the production of carbon-based and other nanostructures, as well as fuels and reformed products, are provided.
    Type: Grant
    Filed: February 24, 2012
    Date of Patent: July 12, 2016
    Assignee: Rutgers, The State University of New Jersey
    Inventors: Stephen D. Tse, Nasir K. Memon, Bernard H. Kear
  • Patent number: 9267192
    Abstract: A corrosion resistant, neutron absorbing, austenitic alloy powder is disclosed having the following composition in weight percent. C 0.08 max. Mn up to 3 Si up to 2 P 0.05 max. S 0.03 max. Cr 17-27 Ni 11-20 Mo + (W/1.92) ??up to 5.2 BEq 0.78-13.0 O ?0.1 max. N ??up to 0.2 Y less than 0.005 The alloy contains at least about 0.25% B, at least about 0.05% Gd, and the balance of the alloy composition is iron and usual impurities. BEq is defined as % B+4.35×(% Gd). An article of manufacture made from consolidated alloy powder is also disclosed which is characterized by a plurality of boride and gadolinide particles dispersed within a matrix. The boride and gadolinide particles are predominantly M2B, M3B2, M3X, and M5X in form, where X is gadolinium or a combination of gadolinium and boron and M is one or more of the elements silicon, chromium, nickel, molybdenum, iron.
    Type: Grant
    Filed: August 25, 2011
    Date of Patent: February 23, 2016
    Assignee: CRS HOLDINGS, INC.
    Inventors: Michael L. Schmidt, Gregory J. Del Corso, Patrick C. Ray, Ning Ma
  • Patent number: 9228253
    Abstract: Provided is a corrosion-resistant and wear-resistant member where a thermal-sprayed layer having corrosion resistance and wear resistance is formed on a surface of a metallic member which is brought into contact with a resin which generates a highly corrosive gas. Also provided is a thermal-spraying powder. The highly corrosion-resistant and wear-resistant member having a thermal-sprayed layer is one obtained by thermally spraying metallic powder on a metallic base material to form a thermal-sprayed layer on a surface of the metallic base material. The member is characterized in that the thermal-sprayed layer is a composite boride cermet of a tetragonal Mo2 (Ni,Cr)B2-type or a tetragonal Mo2 (Ni,Cr,V)B2-type. The powder for forming a thermal-sprayed layer is made of a composite boride cermet of a Mo2 (Ni,Cr)B2-type and comprises 4.0 to 6.5 mass % of boron, 39.0 to 64.0 mass % of molybdenum, and 7.5 to 20.0 mass % of chromium, a balance being 5 mass % or more of nickel and unavoidable elements.
    Type: Grant
    Filed: March 10, 2009
    Date of Patent: January 5, 2016
    Assignee: TOYO KOHAN CO., LTD.
    Inventors: Kengo Iwanaga, Yuji Yamazaki, Kourou Hirata, Kazue Yamazaki, Koutarou Yamazaki, Kyousuke Yamazaki
  • Publication number: 20150147572
    Abstract: A powder material of the present invention contains ceramic-metal composite particles, wherein at least a part of the composite particles exhibit no breaking point in a stress-strain diagram obtained by applying a compressive load that increases up to a maximum value of 10 mN or more at a loading rate of 15.0 mN/s or less.
    Type: Application
    Filed: May 17, 2013
    Publication date: May 28, 2015
    Inventors: Kazuto Sato, Hiroaki Hattori, Junya Yamada
  • Publication number: 20150143953
    Abstract: A refractory metal matrix-ceramic compound multi-component composite material with the super-high melting point is disclosed. At least one ceramic compound A and at least one refractory bonding metal B are fused together by the smelting process to make the multi-component composite material. The fused ingredients of the multi-component composite material are mAnB, and (m+n)max=13. The positive integer m is the number of the kinds of the ceramic components A, and the positive integer n is the number of the kinds of the refractory bonding metals B. The absolute value of the combining enthalpy of the ceramic compound A is larger than the absolute value of the combining enthalpy between the ceramic compound A and the refractory bonding metal B. The multi-component composite material has the properties including over 3000° C. melting point, high stability, hardness, ductility, and fusibility in high or low temperature, fast production, and low cost.
    Type: Application
    Filed: October 4, 2013
    Publication date: May 28, 2015
    Applicant: National Tsing Hua University
    Inventor: Swe-Kai CHEN
  • Publication number: 20150110662
    Abstract: Permanent magnets are used for several important applications, including de electrical motors, wind turbines, hybrid automobile, and for many other applications. Modern widely used rare-earth based permanent magnet materials, such as Sm—Co and Nd—Fe—B, are generally intermetallic alloys made from rare earth elements and transition metals such as cobalt. However, the high costs of rare earth elements make the widespread use of these permanent magnets commercially unattractive. The present work focuses on producing a new permanent magnet material, with good magnetic properties, which is free from rare-earth elements and thus cost-effective. The present invention provides a process to synthesis boron doped manganese antimonide as an alternative to rare earth based permanent magnet materials. The boron doped manganese antimonide disclosed in this invention is free from rare-earth element with good magnetic properties.
    Type: Application
    Filed: October 16, 2014
    Publication date: April 23, 2015
    Applicant: COUNCIL OF SCIENTIFIC & INDUSTRIAL RESEARCH
    Inventors: Nidhi Singh, Jiji Thomas Joseph Pulikkotil, Anurag Gupta, Kanika Anand, Ajay Dhar, Ramesh Chandra Budhani
  • Publication number: 20150107411
    Abstract: An Fe-based magnetic material sintered compact containing BN, wherein the Fe-based magnetic material sintered compact has an oxygen content of 4000 wtppm or less. The present invention provides a sintered compact which enables the formation of a magnetic thin film in a thermally assisted magnetic recording media, and in which the generation of cracks and chipping is suppressed when the sintered compact is processed into a sputtering target or the like.
    Type: Application
    Filed: August 6, 2013
    Publication date: April 23, 2015
    Inventor: Shini-ichi Ogino
  • Publication number: 20150093188
    Abstract: The present invention relates to a method for providing a braze alloy layered product comprising the following steps: —applying at least one silicon source and at least one boron source on at least a part of a surface of a substrate, wherein the at least one boron source and the at least one silicon source are oxygen free except for inevitable amounts of contaminating oxygen, and wherein the substrate comprises a parent material having a solidus temperature above 1100° C.; —heating the substrate having the applied boron source and the applied silicon source to a temperature lower than the solidus temperature of the parent material of the substrate; and cooling the substrate having the applied boron source and the applied silicon source, and obtaining the braze alloy layered product. The present invention relates further to a braze alloy layered product, a method for providing a brazed product, a method for providing a coated product, and uses of the braze alloy layered product.
    Type: Application
    Filed: March 27, 2013
    Publication date: April 2, 2015
    Applicant: ALFA LAVAL CORPORATE AB
    Inventors: Per Sjödin, Kristian Walter
  • Patent number: 8961647
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Grant
    Filed: December 4, 2012
    Date of Patent: February 24, 2015
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Publication number: 20150017053
    Abstract: Provided is a neodymium-based rare earth permanent magnet having a purity of 99.9 wt % or higher excluding gas components and component elements. The present invention can remarkably improve the magnetic properties in a neodymium-based rare earth permanent magnet by highly purifying the magnetic materials. Furthermore, the present invention aims to provide a high-performance neodymium-based rare earth permanent magnet with improved heat resistance and corrosion resistance, which are inherent drawbacks of magnetic materials.
    Type: Application
    Filed: August 31, 2012
    Publication date: January 15, 2015
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventor: Yuichiro Shindo
  • Publication number: 20140352495
    Abstract: A sintered bearing has a structure in which Ni—P alloy particles having an average diameter of 10 to 100 ?m are dispersed in an amount of 1 to 20% by mass in a Cu-based sintered alloy base, a Fe—Cu-based sintered alloy base or a Cu—Ni-based sintered alloy base. The Ni—P alloy particles are derived from a raw material powder comprising 1 to 12% by mass of P; and a remainder composed of Ni and inevitable impurities. The Cu-based sintered alloy base contains no less than 40% by mass of Cu. The Fe—Cu-based sintered alloy base contains no more than 50% by mass of Fe. The Cu—Ni-based sintered alloy base contains 20 to 40% by mass of Ni and 0.1 to 1.0% by mass of P; or contains 10 to 25% by mass of Ni, 10 to 25% by mass of Zn and 0.1 to 1.0% by mass of P.
    Type: Application
    Filed: February 21, 2013
    Publication date: December 4, 2014
    Applicant: DIAMET CORPORATION
    Inventor: Yoshinari Ishii
  • Publication number: 20140341774
    Abstract: The present invention provides R-T-B based alloy powders, wherein R represents at least one rare earth element, and T represents at least one element selected from the group consisting of ferrum and cobalt. The R-T-B based alloy powders have main phase grains, grain boundary phases and additive phases. The main phase grains are composed of R2T14B and have an average grain size of 200 nm or more and 500 nm or less. The grain boundary phases are richer in R than the main phase grains. With respect to any cross section of the R-T-B based alloy powders, the coverage of the main phase grains defined by equation 1 with the grain boundary phases with a roundness defined by equation 2 being 0.1 or more and 0.6 or less, is 10% or more and 40% or less.
    Type: Application
    Filed: October 11, 2012
    Publication date: November 20, 2014
    Applicant: TDK CORPORATION
    Inventor: Nobuhiro Okuda
  • Publication number: 20140315038
    Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.
    Type: Application
    Filed: February 28, 2014
    Publication date: October 23, 2014
    Applicant: DIMICRON, INC.
    Inventors: David P Harding, Mark E Richards, Richard H Dixon, Victoriano Carvajal, Bao-Khang Ngoc Nguyen, German A Loesener, A Ben Curnow, Troy J Medford, Trenton T Walker, Jeffery K Taylor, Bill J Pope
  • Publication number: 20140290434
    Abstract: A process for producing an ordered martensitic iron nitride powder that is suitable for use as a permanent magnetic material is provided. The process includes fabricating an iron alloy powder having a desired composition and uniformity; nitriding the iron alloy powder by contacting the material with a nitrogen source in a fluidized bed reactor to produce a nitride iron powder; transforming the nitride iron powder to a disordered martensitic phase; annealing the disordered martensitic phase to an ordered martensitic phase; and separating the ordered martensitic phase from the iron nitride powder to yield an ordered martensitic iron nitride powder.
    Type: Application
    Filed: June 13, 2014
    Publication date: October 2, 2014
    Inventor: David Matthiesen
  • Publication number: 20140272171
    Abstract: The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.
    Type: Application
    Filed: March 17, 2014
    Publication date: September 18, 2014
    Applicant: MESOCOAT, INC.
    Inventors: Evelina VOGLI, Andrew J. SHERMAN, Curtis P. GLASGOW
  • Publication number: 20140262327
    Abstract: A disintegrable powder compact includes a matrix; a plurality of dispersed particles including a particle core material dispersed in the matrix; a ferrous alloy including carbon disposed in one of the matrix or particle core material; and a secondary element disposed in the other of the matrix or particle core material, the matrix and the plurality of dispersed particles having different standard electrode potentials. A process for preparing a disintegrable powder compact includes combining a primary particle including a ferrous alloy that includes carbon and a secondary particle to form a composition; compacting the composition to form a preform; and sintering the preform by forming a matrix, wherein the dispersed particles are dispersed in the matrix, the disintegrable powder compact is configured to disintegrate in response to contact with a disintegration fluid, and the primary particle and secondary particle have different standard electrode potentials.
    Type: Application
    Filed: March 12, 2013
    Publication date: September 18, 2014
    Applicant: Baker Hughes Incorporated
    Inventors: Zhiyue Xu, Zhihui Zhang, Yingqing Xu
  • Publication number: 20140174255
    Abstract: A hard-faced article includes a wear-resistance element that has a precipitated hard phase and a non-precipitated hard phase that is different from the precipitated hard phase in composition. The precipitated hard phase and the non-precipitated hard phase are dispersed through a boron-containing metallic matrix. The precipitated hard phase includes a boride material. The wear-resistance element can include, by weight, less than 50% of the non-precipitated hard phase. The wear-resistance element can also include boron, carbon, chromium and silicon such that, by weight exclusive of the non-precipitated hard phase, a product of the amounts of boron, carbon, chromium and silicon is greater than 28 and less than 350 and the amount of chromium by weight is less than 15%. A method includes forming the wear-resistance element with the precipitated hard phase and the non-precipitated hard phase dispersed through the boron-containing metallic matrix.
    Type: Application
    Filed: December 26, 2012
    Publication date: June 26, 2014
    Applicant: DEERE & COMPANY
    Inventor: Brent A. Augustine
  • Patent number: 8709124
    Abstract: There is provided a novel sintered sliding member superior in thermal resistance, corrosion resistance and wear resistance. The sintered sliding member of the present invention includes 7.7-30.3% Cu, 2.0-20.0% Sn and 0.3-7.0% boron nitride by mass, with a remainder composed of Ni and unavoidable impurities. The sintered sliding member may further include 0.1-3.0% C or 0.1-0.7% P. A porosity of the sintered sliding member is 5-25%.
    Type: Grant
    Filed: December 7, 2010
    Date of Patent: April 29, 2014
    Assignee: Diamet Corporation
    Inventors: Yoshinari Ishii, Tsuneo Maruyama, Yoshiki Tamura
  • Publication number: 20140112819
    Abstract: A titanium alloy member with high strength and high proof stress not only in the surface but also inside, using a general and inexpensive ?-? type titanium alloy, and a production method therefor, are provided. The production method includes preparing a raw material made of titanium alloy, nitriding the raw material to form a nitrogen-containing raw material by generating a nitrogen compound layer and/or a nitrogen solid solution layer in a surface layer of the raw material, mixing the raw material and the nitrogen-containing raw material to yield a nitrogen-containing mixed material, sintering the nitrogen-containing mixed material to obtain a sintered titanium alloy member by bonding the material together and uniformly diffusing nitrogen in solid solution from the nitrogen-containing raw material to the entire interior portion of the sintered titanium alloy member, and hot plastic forming the sintered titanium alloy member.
    Type: Application
    Filed: April 27, 2012
    Publication date: April 24, 2014
    Applicant: NHK SPRING CO., LTD.
    Inventors: Tohru Shiraishi, Yoshiki Ono, Yuji Araoka
  • Patent number: 8697258
    Abstract: An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: April 15, 2014
    Assignee: Kennametal Inc.
    Inventors: Prakash K. Mirchandani, Alfred J. Mosco, Eric W. Olsen, Steven G. Caldwell
  • Publication number: 20140087202
    Abstract: The invention relates to a metal matrix ceramic composite and manufacturing method and application thereof. The metal matrix ceramic composite, is completely formed by permeating at least part of a matrix metal into an array of ceramic granules by means of squeeze-casting, and the volume percentage of the ceramic granules may be adjusted within a range of 10%-80% of the metal matrix ceramic composite according to the usage requirements. The metal matrix ceramic composites can not only retain high performance of anti-penetration, but also have the strong toughness of the metal; in addition, this composite has features of low density, resistance against ordinary mechanical cutting and flame cutting, and inhibition of crack propagation and the like. Therefore, said composite has broad application prospects in the protection of such important security facilities as safes, automatic teller machines and vault gates.
    Type: Application
    Filed: March 28, 2013
    Publication date: March 27, 2014
    Applicant: CHINA WEAPON SCIENCE ACADEMY NINGBO BRANCH
    Inventor: CHINA WEAPON SCIENCE ACADEMY NINGBO BRANCH
  • Patent number: 8663359
    Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: March 4, 2014
    Assignee: Dimicron, Inc.
    Inventors: David P. Harding, Mark E. Richards, Richard H. Dixon, Victoriano Carvajal, Bao-Khang Ngoc Nguyen, German A. Loesener, A. Ben Curnow, Troy J. Medford, Trenton T. Walker, Jeffery K. Taylor, Bill J. Pope
  • Publication number: 20130340643
    Abstract: A liner for a shaped charge is provided for improved penetration of a target formation. The liner is formed from a combination of high density particulate and low density particulate.
    Type: Application
    Filed: June 22, 2012
    Publication date: December 26, 2013
    Inventors: Wenbo Yang, James Guilkey
  • Publication number: 20130323107
    Abstract: A method and composition of a sintered superhard compact is provided. The sintered superhard compact body may comprise superhard particles and a binder phase. The binder phase may bond the superhard particles together. The binder phase comprises tungsten and cobalt. The ratio of tungsten to cobalt is between 1 and 2 and sum of W and Co in the sintered superhard compact is in a range of from about 2 to about 20 percent by weight.
    Type: Application
    Filed: May 31, 2013
    Publication date: December 5, 2013
    Inventors: Gerold Weinl, Torbjorn Selinder, Rui Shao
  • Patent number: 8574380
    Abstract: The present invention discloses a composite magnetic material. The composite magnetic material may comprise an Nd—Fe—B alloy and a Fe-based soft magnetic alloy having the general formula of Fe100-x-y-z-aAxRaSiyBz. A may be at least one element selected from Cu and Au. R may be at least one element selected from the group consisting of Ti, Zr, Hf, Mo, Nb, Ta, W and V. And the x, a, y, and z may satisfy: 0?x?3, 0?a?10, 0?y?20 and 2?z?25. The present invention further discloses a method of preparing the composite magnetic material as described above. According to the present invention, the composite magnetic material may have an enhanced magnetic energy product and residual magnetism respectively.
    Type: Grant
    Filed: March 26, 2010
    Date of Patent: November 5, 2013
    Assignee: BYD Company Limited
    Inventors: Qing Gong, Xin Du, Xiaofeng Cheng
  • Patent number: 8562714
    Abstract: An article includes a microscale composite material having a matrix with titanium boride particles configured to form an insert in a metallic mass being comprised of material other than a consolidated titanium-based metallic composition having titanium particles.
    Type: Grant
    Filed: April 2, 2009
    Date of Patent: October 22, 2013
    Assignee: General Electric Company
    Inventors: Andrew P. Woodfield, Eric A. Ott, Clifford E. Shamblen
  • Patent number: 8545641
    Abstract: A method for manufacturing a sintered rare-earth magnet having a magnetic anisotropy, in which a very active powder having a small grain size can be safely used in a low-oxidized state. A fine powder as a material of the sintered rare-earth magnet having a magnetic anisotropy is loaded into a mold until its density reaches a predetermined level. Then, in a magnetic orientation section, the fine powder is oriented by a pulsed magnetic field. Subsequently, the fine powder is not compressed but immediately sintered in a sintering furnace. A multi-cavity mold for manufacturing a sintered rare-earth magnet having an industrially important shape, such as a plate magnet or an arched plate magnet, may be used.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: October 1, 2013
    Assignee: Intermetallics Co., Ltd.
    Inventors: Masato Sagawa, Hiroshi Nagata, Osamu Itatani
  • Patent number: 8535407
    Abstract: The invention relates to a hard-metal comprising at least 13 volume % of a metal carbide selected from the group consisting of TiC, VC, ZrC, NbC, MoC, HfC, TaCl WC or a combination thereof, a binder phase comprising one or more of iron-group metals or alloy thereof and 0.1 to 10 weight % Si and 0.1 to 10 weight % Cr and having a liquidus temperature at 1280 degrees C. or lower and 3 to 39 volume % of diamond or cBN grains coated with a protective coating or a mixture thereof and a process for making the hard-metal.
    Type: Grant
    Filed: September 15, 2009
    Date of Patent: September 17, 2013
    Assignee: Element Six GmbH
    Inventors: Igor Yuri Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann
  • Patent number: 8524013
    Abstract: There are provided a permanent magnet and a manufacturing method thereof capable of manufacturing metal alkoxide in better work environment, simpler production facilities and easier manufacturing process and also reducing the manufacturing costs. An electrolytic solution is obtained through dissolving chloride or injecting hydrogen chloride gas into alcohol which is same alcohol as is a constituent element of metal alkoxide to be manufactured. Then, electrolysis is performed on the electrolytic solution while using, for an anode, a ferroalloy that contains iron and metal which is a constituent element of the metal alkoxide to be manufactured in a predetermined weight ratio (such as 1:1), and, for a cathode, the same ferroalloy, carbon, platinum or stainless steel, so as to obtain an alcohol solution of the metal alkoxide. Then, a permanent magnet is manufactured using the alcohol solution of the metal alkoxide thus obtained.
    Type: Grant
    Filed: April 28, 2011
    Date of Patent: September 3, 2013
    Assignee: Nitto Denko Corporation
    Inventors: Keisuke Taihaku, Katsuya Kume, Izumi Ozeki, Tomohiro Omure
  • Patent number: 8500921
    Abstract: There are provided a permanent magnet and a manufacturing method thereof capable of densely sintering the entirety of the magnet without making a gap between a main phase and a grain boundary phase in the sintered magnet. To fine powder of milled neodymium magnet is added an organometallic compound solution containing an organometallic compound expressed with a structural formula of M-(OR)x (M represents V, Mo, Zr, Ta, Ti, W or Nb, R represents a substituent group consisting of a straight-chain or branched-chain hydrocarbon, x represents an arbitrary integer) so as to uniformly adhere the organometallic compound to particle surfaces of the neodymium magnet powder. Thereafter, desiccated magnet powder is held for several hours in hydrogen atmosphere at 200 through 900 degrees Celsius. Thereafter, the powdery calcined body calcined through the calcination process in hydrogen is held for several hours in vacuum atmosphere at 200 through 600 degrees Celsius for a dehydrogenation process.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: August 6, 2013
    Assignee: Nitto Denko Corporation
    Inventors: Izumi Ozeki, Katsuya Kume, Keisuke Hirano, Tomohiro Omure, Keisuke Taihaku, Takashi Ozaki
  • Patent number: 8500922
    Abstract: The present invention relates to a permanent magnet manufactured by steps of: pulverizing a magnet raw material into fine particles having a grain size of 3 ?m or less; mixing the pulverized magnet raw material with a rust preventive oil in which a high-melting metal element-containing organic compound or a precursor of a high-melting ceramic is dissolved, thereby preparing a slurry; compression molding the slurry to form a molded body; and sintering the molded body.
    Type: Grant
    Filed: April 14, 2009
    Date of Patent: August 6, 2013
    Assignee: Nitto Denko Corporation
    Inventors: Izumi Ozeki, Katsuya Kume, Junichi Nakayama, Yuuki Fukuda, Toshinobu Hoshino, Tomokazu Horio
  • Patent number: 8500920
    Abstract: There are provided a permanent magnet and a manufacturing method thereof capable of densely sintering the entirety of the magnet without making a gap between a main phase and a grain boundary phase in the sintered magnet. To fine powder of milled neodymium magnet is added an organometallic compound solution containing an organometallic compound expressed with a structural formula of M-(OR)X (M represents V, Mo, Zr, Ta, Ti, W or Nb, R represents a substituent group consisting of a straight-chain or branched-chain hydrocarbon, X represents an arbitrary integer) so as to uniformly adhere the organometallic compound to particle surfaces of the neodymium magnet powder. Thereafter, a compact body formed through powder compaction is held for several hours in hydrogen atmosphere at 200 through 900 degrees Celsius. Thereafter, through sintering process, a permanent magnet is manufactured.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: August 6, 2013
    Assignee: Nitto Denko Corporation
    Inventors: Izumi Ozeki, Katsuya Kume, Keisuke Hirano, Tomohiro Omure, Keisuke Taihaku, Takashi Ozaki
  • Patent number: 8491728
    Abstract: There are provided a permanent magnet and a manufacturing method thereof that enables concentration of V, Mo, Zr, Ta, Ti, W or Nb contained in an organometallic compound in grain boundaries of the permanent magnet. To fine powder of milled neodymium magnet is added an organometallic compound solution containing an organometallic compound expressed with a structural formula of M-(OR)x (M represents V, Mo, Zr, Ta, Ti, W or Nb, R represents a substituent group consisting of a straight-chain or branched-chain hydrocarbon, x represents an arbitrary integer) so as to uniformly adhere the organometallic compound to particle surfaces of the neodymium magnet powder. Thereafter, a compact body obtained by compacting the magnet powder is held for several hours in hydrogen atmosphere at 200 through 900 degrees Celsius so as to perform a calcination process in hydrogen. Thereafter, through sintering, a permanent magnet is manufactured.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: July 23, 2013
    Assignee: Nitto Denko Corporation
    Inventors: Izumi Ozeki, Katsuya Kume, Keisuke Hirano, Tomohiro Omure, Keisuke Taihaku, Takashi Ozaki
  • Patent number: 8480818
    Abstract: There are provided a permanent magnet and a manufacturing method thereof capable of preventing grain growth in a main phase and enabling rare-earth rich phase to be uniformly dispersed. To fine powder of milled neodymium magnet material is added an organometallic compound solution containing an organometallic compound expressed with a structural formula of M-(OR)x (in the formula, M represents Cu or Al, R represents a substituent group consisting of a straight-chain or branched-chain hydrocarbon, x represents an arbitrary integer) so as to uniformly adhere the organometallic compound to particle surfaces of the neodymium magnet powder. Thereafter, a compact body formed by compacting the above neodymium magnet powder is held for several hours in hydrogen atmosphere at 200 through 900 degrees Celsius. Thereafter, through a sintering process, a permanent magnet is manufactured.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: July 9, 2013
    Assignee: Nitto Denko Corporation
    Inventors: Izumi Ozeki, Katsuya Kume, Keisuke Hirano, Tomohiro Omure, Keisuke Taihaku, Takashi Ozaki
  • Patent number: 8480816
    Abstract: There are provided a permanent magnet and a manufacturing method thereof capable of preventing degrade in the magnetic properties by densely sintering the entirety of the magnet. To fine powder of milled neodymium magnet is added an organometallic compound solution containing an organometallic compound expressed with a structural formula of M-(OR)X (M represents Dy or Tb, R represents a substituent group consisting of a straight-chain or branched-chain hydrocarbon, X represents an arbitrary integer) so as to uniformly adhere the organometallic compound to particle surfaces of the neodymium magnet powder. Thereafter, the desiccated magnet powder is calcined by utilizing plasma heating and the powdery calcined body is sintered so as to form a permanent magnet 1.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: July 9, 2013
    Assignee: Nitto Denko Corporation
    Inventors: Izumi Ozeki, Katsuya Kume, Keisuke Hirano, Tomohiro Omure, Keisuke Taihaku, Takashi Ozaki
  • Patent number: 8480783
    Abstract: A sintered porous metal body, which has a sintered structure having a volumetric porosity of 10 to 90%, wherein there are at least one powder particles selected from the group consisting of dielectric material powders and semiconductor material powders that absorb energy of electromagnetic wave having a frequency of 300 MHz to 300 GHz among the metal crystalline particles constituting the sintered body, wherein the particles are substantially homogeneously dispersed in the sintered body, and wherein the metal particles are sintered to bond each other to be united to constitute pores. The invention discloses a method of manufacturing the sintered porous metal body.
    Type: Grant
    Filed: July 21, 2010
    Date of Patent: July 9, 2013
    Assignee: Hitachi, Ltd.
    Inventors: Kazutaka Okamoto, Masami Taguchi
  • Publication number: 20130149183
    Abstract: A production method for a titanium alloy member includes preparing a titanium alloy material for sintering as a raw material of a sintered body; nitriding the titanium alloy material for sintering, thereby forming a nitrogen compound layer and/or a nitrogen solid solution layer in a surface layer of the titanium alloy material for sintering and yielding a nitrogen-containing titanium alloy material for sintering; mixing the titanium alloy material for sintering and the nitrogen-containing titanium alloy material for sintering, thereby yielding a titanium alloy material for sintering mixed with nitrogen-containing titanium alloy material; sintering the titanium alloy material for sintering mixed with nitrogen-containing titanium alloy material, thereby bonding the material each other and dispersing nitrogen contained in the nitrogen-containing titanium alloy material for sintering in a condition in which nitrogen is uniformly dispersed into an entire inner portion of the sintered body by solid solution.
    Type: Application
    Filed: August 15, 2011
    Publication date: June 13, 2013
    Applicant: NHK SPRING CO., LTD.
    Inventors: Yuji Araoka, Tohru Shiraishi, Yoshiki Ono
  • Publication number: 20130133482
    Abstract: A metal composite comprising a milled and compacted mixture of powdered aluminium or aluminium alloy and ceramic particles, wherein, on loading of the aluminium with the ceramic particles, the ceramic particles are of an average size of between 0.85 ?m and 0.6 ?m.
    Type: Application
    Filed: April 26, 2011
    Publication date: May 30, 2013
    Applicant: AEROSPACE METAL COMPOSITES LIMITED
    Inventors: Andrew David Tarrant, Jonathan Richard Silk
  • Publication number: 20130136646
    Abstract: The present invention concerns a method of producing sintered components, and sintered components by the method. The method provides a cost effective production of sintered steel parts with wear resistance properties comparable to those of components made from chilled cast iron.
    Type: Application
    Filed: May 24, 2011
    Publication date: May 30, 2013
    Applicant: HOGANAS AB (PUBL)
    Inventors: Sigurd Berg, Senad Dizdar, Ulf Engstrom, Ola Litstrom, Eckart Schneider
  • Publication number: 20130125475
    Abstract: The present invention relates to tungsten rhenium compounds and composites and to methods of forming the same. Tungsten and rhenium powders are mixed together and sintered at high temperature and high pressure to form a unique compound. An ultra hard material may also be added. The tungsten, rhenium, and ultra hard material are mixed together and then sintered at high temperature and high pressure.
    Type: Application
    Filed: January 14, 2013
    Publication date: May 23, 2013
    Applicant: SMITH INTERNATIONAL, INC.
    Inventor: Smith International, Inc.
  • Publication number: 20130084446
    Abstract: The present invention relates to tungsten-rhenium coated compounds, materials formed from tungsten-rhenium coated compounds, and to methods of forming the same. In embodiments, tungsten and rhenium are coated on ultra hard material particles to form coated ultra hard material particles, and the coated ultra hard material particles are sintered at high temperature and high pressure.
    Type: Application
    Filed: August 30, 2012
    Publication date: April 4, 2013
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: YAHUA BAO, SCOTT L. HORMAN
  • Publication number: 20130047784
    Abstract: A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an Al—Cu—Mg, Al—Mn, Al—Si, Al—Mg, Al—Mg—Si, Al—Zn, Al—Zn—Cu, Al—Zn—Mg, Al—Zn—Cr, Al—Zn—Zr, or Al—Sn—Li alloy, or a combination thereof, dispersed in the cellular nanomatrix.
    Type: Application
    Filed: August 30, 2011
    Publication date: February 28, 2013
    Inventor: Zhiyue Xu