Welding Rod Or Electrode Defined By Composition Patents (Class 75/302)
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Patent number: 9156112Abstract: The objective of the present invention is to provide a similar-metal-composition welding solid wire, and weld metals therefor, with which both excellent bead shape and high ultralow-temperature toughness for the weld joints can be achieved when welding 9% Ni steels together by means of a high-efficiency MIG welding method. A fixed ratio of a REM and O are included in a similar-metal-composition welding solid wire of a 9% NI steel base material, and oxygen is supplied in a trace amount in a range that does not hinder the ultralow-temperature toughness of the weld joint (1a) but that is capable of forming fine REM oxides in the weld metal (3) and of controlling the weld metal to produce an excellent bead shape. In addition, both Al and Ti are regulated and an argon gas that contains little or no carbon dioxide gas is used as the shield gas in the MIG welding method. Thus, both an excellent bead shape and high ultralow-temperature toughness for the weld joint (1a) can be achieved.Type: GrantFiled: December 22, 2010Date of Patent: October 13, 2015Assignee: Kobe Steel, Ltd.Inventors: Yoshitomi Okazaki, Hidenori Nako, Munenobu Sato, Masafumi Yamakami
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Publication number: 20150129644Abstract: A metal chemistry includes an amount of chromium weight of between about 9.0% and about 16% by weight, an amount of cobalt of between about 7.0% and about 14% by weight, an amount of molybdenum of between about 10% and about 20% by weight, an amount of iron of between about 1.0% and about 5.0% by weight, an amount of aluminum of between about 0.05% and about 0.75% by weight, an amount of titanium of between about 0.5% and about 2.0% by weight, an amount of manganese not to exceed about 0.8% by weight, an amount of carbon of between about 0.02% and about 0.10% by weight, an amount of a titanium+aluminum alloy of between about 0.55% and about 2.75% by weight, and an amount of nickel.Type: ApplicationFiled: January 22, 2015Publication date: May 14, 2015Inventors: Yan Cui, Srikanth Chandrudu Kottilingam, Dechao Lin, Brian Lee Tollison
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Publication number: 20150093282Abstract: A brazing rod for forming a wear resistant coating on a substrate by a brazing process. The brazing rod includes a composite material having a plurality of round particles bound together by a binding material. Each of the plurality of round particles includes a round outer layer encapsulating a wear resistant element.Type: ApplicationFiled: October 1, 2014Publication date: April 2, 2015Inventor: Andrew BELL
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Publication number: 20150053048Abstract: A consumable metal joining component having identification for improved recycling has an elongated element formed from a filler metal alloy with a predetermined alloying characteristic. The elongated element has a pair of end portions and an intermediate portion extending therebetween. Each of the end portions has a compositional indicium indicative of the predetermined alloying characteristic. One of the pair of end portions and the intermediate portion of the elongated element are configured to be consumed by heat in a metal joining process. As such, the other of the pair of end portions with the respective compositional indicium remains intact to enable recycling of the remaining end portion regardless of which end portion is consumed.Type: ApplicationFiled: August 26, 2013Publication date: February 26, 2015Inventor: Joseph W. Harris
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Publication number: 20140238193Abstract: A tube welding rod resistant to low stress abrasion comprises a welded tube and a filler filling the welded tube. Components of the filler comprise macrocrystalline tungsten carbide particles, cast tungsten carbide particles and/or spherical cast tungsten carbide particles undergone surface carburization treatment, mechanically ground cast tungsten carbide particles, alloy powder, and an organic binder. The weight percentages of the components are: the macrocrystalline tungsten carbide particles being 10-50%, the cast tungsten carbide particles and/or spherical cast tungsten carbide particles undergone surface carburization treatment being 43-85%, the mechanically ground cast tungsten carbide particles being 0-20%, the alloy powder being 2-6%, and the organic binder being 0.2-1%. The welding rod improves the abrasion resistance performance of the hard-faced layer in the low stress working condition, and is particularly suitable for surface hardening of cone rolling bits and diamond bits.Type: ApplicationFiled: November 1, 2011Publication date: August 28, 2014Applicant: KINGDREAM PUBLIC LIMITED COMPANYInventors: Liehua Zhang, Quansheng Song
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Patent number: 8741024Abstract: A welding rod for use in applying hardfacing to a surface of a tool includes an elongated, generally cylindrical body including a metal matrix material. The welding rod also includes particles of polycrystalline diamond material carried by the elongated, generally cylindrical body. The particles of polycrystalline diamond material include a plurality of inter-bonded diamond grains.Type: GrantFiled: February 19, 2013Date of Patent: June 3, 2014Assignee: Baker Hughes IncorporatedInventors: Nicholas J. Lyons, Danny E. Scott
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Publication number: 20140056748Abstract: A method for producing a weldable titanium alloy and/or composite wire. The method includes: a) forming a green object by blending particulates of titanium sponge with one or more powdered alloying additions and cold compacting the blended mixture and subjecting the blended mixture including lubricant to pressure; b) forming a work body of alloyed titanium by heating the green object in a protected atmosphere and holding the temperature for a period of at least 4 hours, and then hot working the green object at a temperature of less than 200° C. apart from the beta transition temperature of the titanium alloy and shaping the green object to obtain an elongated profile; and c) forming the welding wire by placing the elongated profile of the work body in a rolling mill having one or more rolls disposed in series.Type: ApplicationFiled: March 21, 2012Publication date: February 27, 2014Inventors: Ola Jensrud, Ame Kolbu, Sverre Gulbrandsen-Dahl, Kevin Dring
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Patent number: 8568901Abstract: An alloy for use as a welding overlay for boiler tubes in a low NOx coal-fired boiler comprising in % by weight: 36 to 43% Cr, 0.2 to 5.0% Fe, 0-2.0% Nb, 0-1% Mo, 0.3 to 1% Ti, 0.5 to 2% Al, 0.005 to 0.05% C, 0.005 to 0.020% (Mg+Ca), 0-1% Mn, 0-0.5% Si, less than 0.01% S, balance substantially Ni and trace additions and impurities. The alloy provides exceptional coal ash corrosion resistance in low partial pressures of oxygen. The alloy also increases in hardness and in thermal conductivity at service temperature over time. The increased hardness improves erosion resistance of the tubes while the increased thermal conductivity improves the thermal efficiency of the boiler and its power generation capabilities.Type: GrantFiled: November 19, 2007Date of Patent: October 29, 2013Assignee: Huntington Alloys CorporationInventors: Samuel D. Kiser, Brian A. Baker
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Publication number: 20130270246Abstract: The objective of the present invention is to provide a similar-metal-composition welding solid wire, and weld metals therefor, with which both excellent bead shape and high ultralow-temperature toughness for the weld joints can be achieved when welding 9% Ni steels together by means of a high-efficiency MIG welding method. A fixed ratio of a REM and O are included in a similar-metal-composition welding solid wire of a 9% NI steel base material, and oxygen is supplied in a trace amount in a range that does not hinder the ultralow-temperature toughness of the weld joint (1a) but that is capable of forming fine REM oxides in the weld metal (3) and of controlling the weld metal to produce an excellent bead shape. In addition, both Al and Ti are regulated and an argon gas that contains little or no carbon dioxide gas is used as the shield gas in the MIG welding method. Thus, both an excellent bead shape and high ultralow-temperature toughness for the weld joint (1a) can be achieved.Type: ApplicationFiled: December 22, 2010Publication date: October 17, 2013Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Yoshitomi Okazaki, Hidenori Nako, Munenobu Sato, Masafumi Yamakami
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Publication number: 20130255442Abstract: A Ni-based alloy for a welding material including, by mass, 0.001 to 0.1% of C, 18 to 25% of Co, 16 to 20% of Cr, 2.5 to 3.5% of Al, 9.0 to 15.0% of Mo+W, 0.001 to 0.03% of B and the balance being Ni and inevitable impurities.Type: ApplicationFiled: February 19, 2013Publication date: October 3, 2013Applicant: HITACHI, LTD.Inventors: Shinya IMANO, Hiroyuki DOI, Jun SATO
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Publication number: 20130152736Abstract: A welding rod for use in applying hardfacing to a surface of a tool includes an elongated, generally cylindrical body including a metal matrix material. The welding rod also includes particles of polycrystalline diamond material carried by the elongated, generally cylindrical body. The particles of polycrystalline diamond material include a plurality of inter-bonded diamond grains.Type: ApplicationFiled: February 19, 2013Publication date: June 20, 2013Applicant: BAKER HUGHES INCORPORATEDInventor: Baker Hughes Incorporated
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Publication number: 20130104696Abstract: A method for manufacturing a welding material includes: a compound preparing step in which a compound is prepared by mixing alloy powder containing first alloy powder having a first average particle size and second alloy powder having a second average particle size, a water soluble binder and water; a drying step; an extruding step; a degreasing step in which the extruded formed body is heated to a predetermined temperature of 400° C. or above; a C—O reaction step in which the extruded formed body is heated to a predetermined temperature which falls within a range of 950° C. to 1150° C. under a vacuum atmosphere; and a sintering step in which the extruded formed body is heated to a predetermined temperature which falls within a range of 1200° C. to 1350° C. under a nitrogen gas atmosphere thus forming a welding material.Type: ApplicationFiled: September 27, 2011Publication date: May 2, 2013Applicant: KSA CO., LTD.Inventor: Kenichi Shimodaira
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Patent number: 8394206Abstract: A welding flux for stainless steel includes 30-55 wt % of silicon dioxide, 20-40 wt % of titanium dioxide, 10-20 wt % of chromium oxide, 5-20 wt % of molybdenum oxide, 5-10 wt % of molybdenum sulfide, and 5-10 wt % of halide.Type: GrantFiled: May 13, 2010Date of Patent: March 12, 2013Assignee: National Pingtung University of Science and TechnologyInventor: Kuang-Hung Tseng
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Patent number: 8187725Abstract: A nickel, chromium, iron alloy and method for use in producing weld deposits and weldments formed therefrom. The alloy comprises, in weight percent, about 28.5 to 31.0% chromium; about 0 to 16% iron; less than about 1.0% manganese; about 2.1 to 4.0% niobium plus tantalum; 1.0 to 6.5% molybdenum; less than 0.50% silicon; 0.01 to 0.35% titanium; 0 to 0.25% aluminum; less than 1.0% copper; less than 1.0% tungsten; less than 0.5% cobalt; less than about 0.10% zirconium; less than about 0.01% sulfur; less than 0.01% boron; less than 0.03% carbon; less than about 0.02% phosphorous; 0.002 to 0.015% magnesium plus calcium; and balance nickel and incidental impurities. The method includes the steps of forming a welding electrode from the above alloy composition and melting the electrode to form a weld deposit. A preferred weldment may be in the form of a tubesheet of a nuclear reactor.Type: GrantFiled: July 19, 2007Date of Patent: May 29, 2012Assignees: Huntington Alloys Corporation, Areva NP Inc.Inventors: Samuel D. Kiser, Brian A. Baker, David E. Waskey
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Publication number: 20120125900Abstract: A flux-cored wire for laser welding or MIG welding different materials, wherein the different materials are aluminum or an aluminum alloy material and a galvanized steel material. The flux-cored wire contains a cylindrical aluminum alloy sheath containing: aluminum, 0.8-1.9 mass % Si, at most 0.1 mass % Mn, 0.1 mass % Mg, and 0.1 mass % Fe; and a flux filled in a space within the sheath and containing 20-60 mass % cesium fluoride, wherein the percentage filling of the flux is 5-20 mass % with respect to the total mass of the flux-core wire.Type: ApplicationFiled: July 26, 2010Publication date: May 24, 2012Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel ,Ltd.)Inventors: Tsuyoshi Matsumoto, Seiji Sasabe
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Publication number: 20120056022Abstract: Hardfacing materials include particles of polycrystalline diamond (PCD) material embedded within a matrix material. The PCD particles comprise a plurality of inter-bonded diamond grains. Material compositions and structures used to apply a hardfacing material to an earth-boring tool (e.g., welding rods) include PCD particles. Earth-boring tools include a hardfacing material comprising PCD particles embedded within a matrix material on at least a portion of a surface of a body of the tools. Methods of forming a hardfacing material include subjecting diamond grains to elevated temperatures and pressures to diamond-to-diamond bonds between the diamond grains and form a PCD material. The PCD material is broken down to form PCD particles that include a plurality of inter-bonded diamond grains. Methods of hardfacing tools include bonding PCD particles to surfaces of the tools using a metal matrix material.Type: ApplicationFiled: November 15, 2011Publication date: March 8, 2012Applicant: BAKER HUGHES INCORPORATEDInventors: Nicholas J. Lyons, Danny E. Scott
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Patent number: 8043407Abstract: It is an object of the present invention to provide a similar composition metal type welding solid wire capable of forming a welded joint having excellent cryogenic characteristics, such as ensuring a low-temperature toughness equivalent to that of the cryogenic base metal, and in addition, further having a high crack initiation resistance, and a weld metal thereof. The welding solid wire of the present invention is an iron base welding solid wire including carbon: 0.10 mass % or less (not inclusive of 0%), silicon: 0.15 mass % or less (not inclusive of 0%), nickel: 8.0 to 15.0 mass %, manganese: 0.10 to 0.80 mass %, and Al: 0.1 mass % or less (not inclusive of 0%), and oxygen in an amount of 150 ppm or less (inclusive of 0), characterized by including: a REM: 0.005 to 0.040 mass %, or chromium: 4.0 mass % or less (not inclusive of 0%).Type: GrantFiled: October 2, 2008Date of Patent: October 25, 2011Assignee: Kobe Steel, Ltd.Inventors: Hidenori Nako, Hiroyuki Takeda, Yoshitomi Okazaki, Kazuyuki Suenaga, Kohjiroh Nakanishi
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Publication number: 20110048169Abstract: Magnesium alloy having the composition Manganese 1.5 to 2.2 Cerium 0.5 to 2.0 Lanthanum 0.2 to 2.0, these figures indicating the weight percent for the alloy, and magnesium and production-related impurities accounting for the remainder of the alloy to 100 wt. %.Type: ApplicationFiled: August 26, 2009Publication date: March 3, 2011Inventor: Peter Stolfig
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Patent number: 7896979Abstract: An activating flux for welding stainless steel includes: from 25 to 40 weight percent of titanium dioxide (TiO2); from 25 to 30 weight percent of chromium oxide (Cr2O3); from 10 to 30 weight percent of silicon dioxide (SiO2); from 10 to 15 weight percent of molybdenum disulphide (MoS2); and from 5 to 15 weight percent of molybdenum trioxide (MoO3), which are active additive materials. A welding rod or wire includes a welding material and an activating flux. The activating flux layer is provided on or in the welding rod or wire and is formed as an outer layer or a core portion of the welding rod or wire.Type: GrantFiled: July 2, 2007Date of Patent: March 1, 2011Assignee: National Pingtung University of Science & TechnologyInventors: Ping-Chung Tseng, Kuang-Hung Tseng
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Publication number: 20110033730Abstract: The present document describes a composite material adapted to resist degradation by an erosive agent. The composite material comprises a steel base and crystals embedded in the steel base. At least 50% of the crystals have an elongated portion. Optionally, the composite material comprises an external surface for exposure to the erosive agent. At least 50% of the elongated portions are transverse to the external surface. A filler material is also described for forming the composite material on a ferrous surface by welding. The filler material comprises iron, carbon, boron, molybdenum and silicon. Methods are also described form forming the composite material.Type: ApplicationFiled: August 6, 2009Publication date: February 10, 2011Inventor: Serge Dallaire
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Publication number: 20110000715Abstract: Hardfacing materials include particles of polycrystalline diamond (PCD) material embedded within a matrix material. The PCD particles comprise a plurality of inter-bonded diamond grains. Material compositions and structures used to apply a hardfacing material to an earth-boring tool (e.g., welding rods) include PCD particles. Earth-boring tools include a hardfacing material comprising PCD particles embedded within a matrix material on at least a portion of a surface of a body of the tools. Methods of forming a hardfacing material include subjecting diamond grains to elevated temperatures and pressures to form diamond-to-diamond bonds between the diamond grains and form a PCD material. The PCD material is broken down to form PCD particles that include a plurality of inter-bonded diamond grains. Methods of hardfacing tools include bonding PCD particles to surfaces of the tools using a metal matrix material.Type: ApplicationFiled: July 2, 2009Publication date: January 6, 2011Inventors: Nicholas J. Lyons, Danny E. Scott
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MELT-SOLIDIFIED SUBSTANCE, COPPER ALLOY FOR MELT-SOLIDIFICATION AND METHOD OF MANUFACTURING THE SAME
Publication number: 20100297464Abstract: A melt-solidified substance includes melt-solidified portions formed by welding, build-up spray welding, metallizing or fusing. The melt-solidified portions have the alloy composition containing Zr: 0.0005 to 0.05 mass %, P: 0.01 to 0.34 mass %, Cu: the remainder and satisfying the relationship between the contents of P and Zr, [P]/[Zr]=0.3 to 20, and the mean grain size in the macrostructure after melt-solidification is 300 ?m or less. If Fe and/or Ni are contained in the melt-solidified portion as inevitable impurities, the content of Fe or Ni is restricted to be 0.3 mass % or less when either Fe or Ni is contained, and the total content of Fe and Ni is restricted to be 0.4 mass % or less when both Fe and Ni are contained.Type: ApplicationFiled: September 30, 2005Publication date: November 25, 2010Applicant: SANBO SHINDO KOGYO KABUSHIKI KAISHAInventor: Keiichiro Oishi -
Publication number: 20100247324Abstract: The invention provides a Ni—Fe-based alloy which is preferable for a welding of a joint between different materials such as a steel material and a Ni-based alloy, and a rotor for a steam turbine which is manufactured by using the same. The invention employs a Ni—Fe-based alloy comprising Cr: 14 to 18%, Al: 1.0 to 2.5%, Mo+W: 2.5 to 5.0%, C: 0.01 to 0.10%, B: 0.001 to 0.03%, and Fe: 15 to 20%, in mass, in which the remaining portion is constructed by an unavoidable impurity and Ni, as a welding metal. As a result, it is possible to provide a rotor for a steam turbine which can hold down a reduction of a ductility and a toughness generated in the case of welding the different materials, and is excellent in a strength and the ductility.Type: ApplicationFiled: February 4, 2010Publication date: September 30, 2010Applicant: HITACHI, LTD.Inventors: Jun SATO, Shinya IMANO, Hiroyuki DOI
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Publication number: 20100206130Abstract: It is an object of the present invention to provide a similar composition metal type welding solid wire capable of forming a welded joint having excellent cryogenic characteristics, such as ensuring a low-temperature toughness equivalent to that of the cryogenic base metal, and in addition, further having a high crack initiation resistance, and a weld metal thereof. The welding solid wire of the present invention is an iron base welding solid wire including carbon: 0.10 mass % or less (not inclusive of 0%), silicon: 0.15 mass % or less (not inclusive of 0%), nickel: 8.0 to 15.0 mass %, manganese: 0.10 to 0.80 mass %, and Al: 0.1 mass % or less (not inclusive of 0%), and oxygen in an amount of 150 ppm or less (inclusive of 0), characterized by including: a REM: 0.005 to 0.040 mass %, or chromium: 4.0 mass % or less (not inclusive of 0%).Type: ApplicationFiled: October 2, 2008Publication date: August 19, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd)Inventors: Hidenori Nako, Hiroyuki Takeda, Yoshitomi Okazaki, Kazuyuki Suenaga, Kohjiroh Nakanishi
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Publication number: 20100136368Abstract: A nickel, chromium, iron alloy and method for use in producing weld deposits and weldments formed therefrom. The alloy comprises, in weight percent, about 28.5 to 31.0% chromium; about 0 to 16% iron, preferably 7.0 to 10.5% iron, less than about 1.0% manganese, preferably 0.05 to 0.35% manganese; about 2.1 to 4.0% niobium plus tantalum, preferably 2.1 to 3.5% niobium plus tantalum, and more preferably 2.2 to 2.8% niobium plus tantalum; 0 to 7.0% molybdenum, preferably 1.0 to 6.5%, and more preferably 3.0 to 5.0% molybdenum; less than 0.50% silicon, preferably 0.05 to 0.30% silicon; 0.01 to 0.35% titanium; 0 to 0.25% aluminum; less than 1.0% copper; less than 1.0% tungsten; less than 0.5% cobalt; less than about 0.10% zirconium; less than about 0.01% sulfur; less than 0.01% boron, preferably less than 0.0015% boron, and more preferably less than 0.001% boron; less than 0.03% carbon; less than about 0.02% phosphorous; 0.002 to 0.015% magnesium plus calcium; and balance nickel and incidental impurities.Type: ApplicationFiled: July 19, 2007Publication date: June 3, 2010Applicant: HUNTINGTON ALLOYS CORPORATIONInventors: Samuel D. Kiser, Brian A. Baker, David E. Waskey
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Publication number: 20100047619Abstract: Disclosed is a welding wire for joining cast iron and stainless steel, having a composition of 0.03 wt % or less of C, 2.0˜3.0 wt % of Si, 12.0˜14.0 wt % of Mn, 7.0˜9.0 wt % of Cr, wt % of Ni, 0.5˜0.8 wt % of Nb, and 2.0˜3.0 wt % of Mo, with a balance of Fe. Using the welding wire, a weld zone which has no hot cracks and is sound and good can be obtained.Type: ApplicationFiled: November 25, 2008Publication date: February 25, 2010Applicant: Hyundai Motor CompanyInventor: Jae Gyu Jung
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Publication number: 20090282949Abstract: Composite structures having a reinforced material interjoined with a substrate and methods of creating a composite material interjoined with a substrate. In some embodiments the composite structure may be a line or a spot or formed by reinforced material interjoined with the substrate. The methods typically include disposing a precursor material comprising titanium diboride and/or titanium monoboride on at least a portion of the substrate and heating the precursor material and the at least a portion of the substrate in the presence of an oxidation preventative until at least a portion of the precursor material forms reinforced material interjoined with the substrate. The precursor material may be disposed on the substrate as a sheet or a tape or a slurry or a paste. Localized surface heating may be used to heat the precursor material. The reinforced material typically comprises a titanium boron compound, such as titanium monoboride, and preferably comprises ?-titanium.Type: ApplicationFiled: May 16, 2008Publication date: November 19, 2009Applicant: BABCOCK & WILCOX TECHNICAL SERVICES Y-12, LLCInventors: Roland D. Seals, Edward B. Ripley, Russell L. Hallman
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Publication number: 20090158889Abstract: Disclosed are a weld joint and a stainless steel-based weld metal composition for the weld joint. The composition and weld joint made therefrom are suitable for welding a zinc-based alloy coated steel sheet. The weld is excellent in corrosion resistance and liquid-metal embrittlement crack resistance. This is accomplished by inhibiting liquid-metal embrittlement cracks of the stainless-steel-based weld metal when the zinc-based alloy coating steel sheet is welded using the stainless-steel-based weld metal. The weld joint comprises a welded portion of weld metal made of stainless-steel-based components, the weld metal containing in mass percent (%): C: 0.01-0.1; Si: 0.1-1; Mn: 0.5-2.5; Ni: 5-11; and Cr: 17-25, and the balance being iron and residual impurities, wherein the following expression are met: ?0.81×Cr equivalent+23.2?Ni equivalent?0.95×Cr equivalent?8.1 . . . (1); Ni equivalent=Ni+30×C+0.5×Mn+30×N . . . (2); Cr equivalent=Cr+Mo+1.5×Si . . . (3).Type: ApplicationFiled: September 25, 2006Publication date: June 25, 2009Inventors: Shinji Kodama, Hideki Hamatani, Nobuo Mizuhashi, Kenichi Asai, Manabu Mizumoto
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Publication number: 20090000425Abstract: A graphite electrode for an electrothermic reduction furnace is formed from anode grade coke and graphitized at a graphitization temperature below 2700° C. The resulting electrode is particularly suited for carbothermal reduction of alumina. It has an iron content of about 0.05% by weight, a specific electrical resistivity of above 5 ?Ohm·m, and a thermal conductivity of less than 150 W/m·K. The graphite electrode is manufactured by first mixing calcined anode coke with a coal-tar pitch binder, and a green electrode is formed from the mixture at a temperature close to the softening point of the pitch binder. The green electrode is then baked to carbonize the pitch binder to solid coke. The resultant carbonized electrode, after further optional processing is then graphitized at a temperature below 2700° C. for a time sufficient to cause the carbon atoms in the carbonized electrode to organize into the crystalline structure of graphite.Type: ApplicationFiled: September 8, 2008Publication date: January 1, 2009Applicant: SGL Carbon AGInventor: JOHANN DAIMER
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Patent number: 7462089Abstract: Material for electrodes of low temperature plasma generators. The material contains a porous metal matrix impregnated with a material emitting electrons. The material uses a mixture of copper and iron powders as a porous metal matrix and a Group IIIB metal component such as Y2O3 is used as a material emitting electrons at, for example, the proportion of the components, mass %: iron: 3-30; Y2O3:0.05-1; copper: the remainder. Copper provides a high level of heat conduction and electric conductance, iron decreases intensity of copper evaporation in the process of plasma creation providing increased strength and lifetime, Y2O3 provides decreasing of electronic work function and stability of arc burning. The material can be used for producing the electrodes of low temperature AC plasma generators used for destruction of liquid organic wastes, medical wastes, and municipal wastes as well as for decontamination of low level radioactive waste, the destruction of chemical weapons, warfare toxic agents, etc.Type: GrantFiled: June 15, 2007Date of Patent: December 9, 2008Assignee: Lawrence Livermore National Security, LLCInventors: Malcolm Caplan, Sergel Evge'evich Vinogradov, Valeri Vasil'evich Ribin, Valentin Ivanovich Shekalov, Philip Grigor'evich Rutberg, Alexi Anatol'evich Safronov
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Publication number: 20080273292Abstract: In a hydrogen-containing tantalum powder of the present invention, a value obtained by dividing the hydrogen content (ppm) by the specific surface area (m2/g) is in the range of 10 to 100. This tantalum powder has a large specific surface area, and when the tantalum powder is used as an anode of a solid electrolyte capacitor, a solid electrolyte capacitor having a large capacitance and a low leakage current can be obtained.Type: ApplicationFiled: April 12, 2005Publication date: November 6, 2008Inventors: Nobuyuki Sato, Osamu Ebato, Tadasu Kirihara
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Publication number: 20080241580Abstract: An alloy for use as a welding overlay for boiler tubes in a low NOx coal-fired boiler comprising in % by weight: 36 to 43% Cr, 0.2 to 5.0% Fe, 0-2.0% Nb, 0-1% Mo, 0.3 to 1% Ti, 0.5 to 2% Al, 0.005 to 0.05% C, 0.005 to 0.020% (Mg+Ca), 0-1% Mn, 0-0.5% Si, less than 0.01% S, balance substantially Ni and trace additions and impurities. The alloy provides exceptional coal ash corrosion resistance in low partial pressures of oxygen. The alloy also increases in hardness and in thermal conductivity at service temperature over time. The increased hardness improves erosion resistance of the tubes while the increased thermal conductivity improves the thermal efficiency of the boiler and its power generation capabilities.Type: ApplicationFiled: November 19, 2007Publication date: October 2, 2008Applicant: HUNTINGTON ALLOYS CORPORATIONInventors: Samuel D. Kiser, Brian A. Baker
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Patent number: 7425229Abstract: A chromium-free welding consumable and a method of welding stainless steel to reduce the presence of chromium emissions. The consumable is made from an alloy that reduces the emission of chromium during a welding process, and include predominantly nickel, with between approximately five and twenty five percent by weight copper, up to approximately five percent by weight of palladium, up to approximately ten percent by weight of molybdenum and up to five percent non-copper alloying ingredients. Welding consumables made from the alloy are particularly well-suited for welding austenitic stainless steels, such as type 304 stainless steel. The method involves using chromium-free weld filler material with a stainless steel base material.Type: GrantFiled: March 25, 2005Date of Patent: September 16, 2008Assignee: The Ohio State UniversityInventors: Gerald S. Frankel, John C. Lippold
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Publication number: 20080173701Abstract: A chromium-free welding consumable and a method of welding stainless steel to reduce the presence of chromium emissions. The consumable is made from an alloy that reduces the emission of chromium during a welding process, and include predominantly nickel, with between approximately five and ten weight percent copper, up to approximately two percent by weight of ruthenium and up to five percent non-copper alloying ingredients. Welding consumables made from the alloy are particularly well-suited for welding austenitic stainless steels, such as type 304 stainless steel. The method involves using chromium-free weld filler material with a stainless steel base material.Type: ApplicationFiled: February 11, 2008Publication date: July 24, 2008Applicant: THE OHIO STATE UNIVERSITYInventors: Gerald S. Frankel, John C. Lippold
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Patent number: 7090179Abstract: A mounting assembly for a discharge conduit of a medical treatment device, such as a dialysis machine. The mounting assembly has a connector member detachably engageable with a discharge nozzle of a discharge conduit and a suction cup that can be mounted on a rim of a waste receptor, such as a sink or a toilet bow. To ensure proper orientation of the discharge outlet above an opening of a waste receptor, the mounting assembly provides for a rigid securing clamp that engages the discharge nozzle and hooks to a rim, or under a rim of the waste receptor. The mounting assembly supports the discharge nozzle directly above the opening of the waste receptor, thereby facilitating discharge of the liquid waste directly into a municipal sewage line.Type: GrantFiled: October 20, 2004Date of Patent: August 15, 2006Inventor: Edward G. DiMaggio
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Patent number: 6841246Abstract: A welding wire of the type consists of a plated or uncovered solid wire and a flux-cored wire for carbon steel or stainless steel, wherein one or more of hydrocarbon compounds selected from the group consisting of saturated or unsaturated hydrocarbon compounds, which have from 5 to 12 carbon atoms and a linear or branched structure, and hydrocarbon compounds having a cyclic structure are deposited on a wire surface. A lubricating oil and/or lubricating particles are chemically combined with a wire surface through the one or more hydrocarbon compounds. The total amount of the hydrocarbon compounds, and a lubricating oil and/or lubricating particles deposited on the wire surface is in the range of 0.1 to 5 g per 10 kg of the wire.Type: GrantFiled: September 24, 2001Date of Patent: January 11, 2005Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Hiroyuki Shimizu, Mika Nishida, Kaoru Masuda, Kazuhiko Ito, Kuniaki Miyazaki, Norio Masaie
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Patent number: 6548191Abstract: A filler wire for laser-welding an aluminum alloy is described, which comprises a base material of Aluminum-Silicon based alloy and a flux of Aluminum-Potassium-Fluorine-based composition. The amount of the flux in the base material is greater than 0 (zero) wt. % and less than approximately 1.0 wt. %.Type: GrantFiled: June 12, 2001Date of Patent: April 15, 2003Assignees: Nissan Motor Co., Ltd., Showa Denko KKInventors: Yasuhiro Osame, Takenori Hashimoto, Kenji Tsushima, Hiroki Sakamoto, Kenji Suzuki
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Patent number: 6478843Abstract: An anti-adhesion coating for welding and/or soldering devices and electric contacts for reducing the adhesion of metallic contaminations on their surfaces includes a diamond-like carbon layer.Type: GrantFiled: January 4, 2001Date of Patent: November 12, 2002Assignee: Fraunhofer-Gesellschaft zur Foerderung der Angewandten Forschung e.VInventors: Ralf Wittdorf, Jochen Brand
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Patent number: 6447716Abstract: Nickel-based alloy useful for welding, welding method, and welding electrode.Type: GrantFiled: December 1, 1999Date of Patent: September 10, 2002Assignees: Ugine-Savoie Imphy, Sprint Metal-Societe de Production Internationale de TrefilesInventors: Ricardo Cozar, Albert Bruyere, Bernard Bonnefois
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Patent number: 6337144Abstract: A welding wire of the type consists of a plated or uncovered solid wire and a flux-cored wire for carbon steel or stainless steel, wherein one or more of hydrocarbon compounds selected from the group consisting of saturated or unsaturated hydrocarbon compounds, which have from 5 to 12 carbon atoms and a linear or branched structure, and hydrocarbon compounds having a cyclic structure are deposited on a wire surface. A lubricating oil and/or lubricating particles are chemically combined with a wire surface through the one or more hydrocarbon compounds. The total amount of the hydrocarbon compounds, and a lubricating oil and/or lubricating particles deposited on the wire surface is in the range of 0.1 to 5 g per 10 kg of the wire.Type: GrantFiled: November 12, 1998Date of Patent: January 8, 2002Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Hiroyuki Shimizu, Mika Nishida, Kaoru Masuda, Kazuhiko Ito, Kuniaki Miyazaki, Norio Masaie
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Patent number: 5857141Abstract: A metal-core weld wire usable for gas shielded arc welding gapless joints on low carbon and low alloy galvanized and galvanealed steels. The metal-core weld wire includes a low carbon steel sheath surrounding a core composition. In one embodiment, the low carbon steel sheath includes, by total weight of the metal-core weld wire, between approximately 0.01-0.03% C, and the core composition includes, by total weight of the metal-core weld wire, between approximately 0.05-0.20% Ti, between approximately 0.05-1.00% Nb, Fe powder, and Mn to the extent that the metal-core weld wire includes between approximately 0.1-1.0% Mn wherein the metal-core weld wire includes between approximately 0.1-1.0% Si. The core composition is, by total weight of the metal-core weld wire, between approximately 0.001-12.0%. The metal-core weld wire provides, at weld rates up to 150 cm/min, reduced arc ionization potential and spatter, and improved arc stability and shielding.Type: GrantFiled: June 11, 1996Date of Patent: January 5, 1999Assignee: Illinois Tool Works Inc.Inventors: James M. Keegan, Sundaram Nagarajan, Roger A. Daemen, Joseph Bundy
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Patent number: 5667903Abstract: A weld rod is prepared by placing a plurality of tungsten carbide/cobalt nuggets, preferably mixed with loose material, into a steel tube. The nuggets are previously sintered and have a generally ellipsoidal shape. A substrate is hard faced by progressively melting the weld rod onto the surface to be hard faced, and allowing the melted material to solidify on the surface.Type: GrantFiled: May 10, 1995Date of Patent: September 16, 1997Assignee: Dresser Industries, Inc.Inventor: James Edward Boyce
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Patent number: 5643531Abstract: Disclosed is a manufacture and coating method of mechanical products using ferrous alloy in order to improve wear, corrosion, and heat resistances of the mechanical products which are exposed to friction and wear environments with or without lubricating conditions. The mechanical products of the invention include rotation contact parts such as bush and shaft in the inside of caterpillar roller, mechanical seal under high surface pressure, and drawing dice and plug under sliding friction stress. A ferrous alloy composition used for coating in the invention comprises Cr:18.0-42.0 wt %, Mn: 1.0-3.2 wt %, B:3.0-4.5 wt %, Si: 1.0-3.0 wt %, C: less than 0.3 wt %, inevitably incorporated impurities, and Fe for the rest of content. A ferrous alloy composition used for manufacturing bush type product comprises C: less than 4.5%, Si:2.5%, Mn:less than 2%, Cr:0.5-35%, and Fe for the rest of content.Type: GrantFiled: November 16, 1994Date of Patent: July 1, 1997Assignee: Samsung Heavy Industry Co., Ltd.Inventors: Kang-Hyung Kim, Maeng-Roh Park, Seung-Ho Yang, Yong-Kwon Chi
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Patent number: 5306477Abstract: In a process such as the preparation of sulphuric acid wherein a wrought or cast material or a welding filler is contacted with hot concentrated sulphuric acid or oleum of up to 10 wt-%, the improvement which comprises forming the contact portion of said wrought or cast material or said filler of an austenitic iron-nickel-chromimum-silicon alloy comprising about15.5 to 17.5 wt-% nickel10 to 12 wt-% chromium5.7 to 6.5 wt-% siliconup to max. 0.06 wt-% carbonup to max. 1.5 wt-% manganeseup to max. 0.03 wt-% phosphorusup to max. 0.03 wt-% sulphurup to max. 0.15 wt-% titaniumup to max. 0.8 wt-% zirconiumup to max. 0.2 wt-% nitrogen andup to max. 0.3 wt-% molybdenumand the remainder iron,together with minimal quantities of normally present impurities, including the deoxidizing elements magnesium, aluminum and calcium.Type: GrantFiled: April 15, 1993Date of Patent: April 26, 1994Assignee: Bayer AktiengesellschaftInventors: Elmar-Manfred Horn, Stylianos Savakis