Abstract: A brass alloy containing trace amounts of iron, manganese and aluminum is disclosed. Phosphorous is added to a zinc, copper melt and combined with the iron, manganese and aluminum to form intermetallics. Additional phosphorous is added so the melt contains between about 0.08 to 0.15% phosphorous. The alloy has tin in the range of 0.15% to 0.35%.

Abstract: A method of producing a brass is disclosed. The alloy contains trace amounts of iron, manganese or aluminum. Phosphorous is added to a zinc, copper melt and combined with the iron, manganese and aluminum to form intermetallics. Additional phosphorous is added so the melt contains between about 0.08 to 0.15% phosphorous. A low lead brass alloy is provided. The alloy has tin in the range of 0.15% to 0.35%.

Abstract: Alloys and methods for forming alloys of copper, including red brass, and yellow brass, having sulfur and antimony.

Abstract: An object of the invention is to make it possible to produce a copper alloy in which the S content is reduced with no contamination with Al, which has a good casting surface and good internal properties and in which eutectic compounds are refined. The invention relates to a slag for electroslag remelting for copper alloy, including CaF2: 20 to 45% by mass, CaO: 10 to 30% by mass, SiO2: 10 to 30% by mass, LiF: 10 to 20% by mass, and ZrO2: 5 to 15% by mass with other impurities: at most 1% by mass, and satisfying a formula: 17.0(LiF content+ZrO2 content)?556?CaF2 content?4.1(LiF content+ZrO2 content)?80.9, and the invention relates to a method for producing a copper alloy with the slag.

Abstract: A method of processing flue dust that contains one or more compounds from a first group of zinc, lead and cadmium compounds, and contains iron compounds, involves heating the flue dust to cause a substantial portion of one or more of the compounds of the first group to become gas-borne. A carbonaceous material is introduced to the remaining flue dust, and the flue dust/carbonaceous material mixture is heated to cause a substantial portion of the remaining compounds from the first group to become gas-borne while retaining a substantial portion of the iron in a non-gas-borne condition. The gas-borne compounds are separated from the non-gas-borne compounds.

Abstract: In a method of operating a copper smelting furnace, wherein a ferrous substance containing more than 80 wt. % metallic iron having a specific gravity of 3.0-8.0 and particle diameter of 0.3-15 mm is added to copper smelting slag containing Fe having an oxidation-reduction number of 3+ and to the Fe3O4 in the intermediate layer, thereby deoxidizing the Fe3O4 to FeO, the method reduces the Fe3O4 within the slag layer and the Fe3O4 generated in the intermediate layer between the slag layer and the matte layer. So that their viscosity is reduced and separation rate is increased, thus increasing the yield rate of useful metal, and the problems that originate in the intermediate layer are eliminated.

Abstract: An iron scrap having a composition comprising iron and iron-soluble elements in the sum of 100 mass %, and containing Cu, elements of the Groups IIIa, VIII, Ib, IIb, IIIb, IVb and Vb having affinity with Cu, and unavoidable impurities, is melted in an oxygen-containing atmosphere. A predetermined amount of C, and whenever necessary, a predetermined amount of at least one of Cr and Mo and/or a predetermined amount of at least one of Mn, V and Ti, are added to the molten steel. The molten iron is then separated into an Fe-enriched layer and a Cu-enriched layer under the molten state. Cu and the above elements having affinity with Cu are separated and precipitated into the Cu-enriched layer by utilizing the difference of the specific gravity between the layers. According to this method, impurity elements detrimental to the stable production of a steel material having a homogeneous property, such as Cu, Sn, etc., can be removed economically and efficiently when the iron scrap is recycled.

Abstract: A carbide dispersed, strengthened copper alloy includes copper as a major constituent, carbide particles, and a dispersing agent. The carbide particles consist of one or more carbides selected from chromium carbide, tungsten carbide, molybdenum carbide, and tantalum carbide. The dispersing agent consists of one or more elements selected from magnesium, chromium, silicon, and aluminum.

Abstract: In a method of operating a copper smelting furnace, wherein a ferrous substance containing more than 80 wt. % metallic iron having a specific gravity of 3.0-8.0 and particle diameter of 0.3-15 mm is added to copper smelting slag containing Fe having an oxidation-reduction number of 3+ and to the Fe3O4 in the intermediate layer, thereby deoxidizing the Fe3O4 to FeO, the method reduces the Fe3O4 within the slag layer and the Fe3O4 generated in the intermediate layer between the slag layer and the matte layer. So that their viscosity is reduced and separation rate is increased, thus increasing the yield rate of useful metal, and the problems that originate in the intermediate layer are eliminated.

Abstract: A method of protecting copper and copper alloys from surface oxidation on an upper melted surface while melting copper and/or copper alloys, such as bronze, using a granular carbon sand layer thereover, such as the carbon sands disclosed in this assignee's U.S. Pat. Nos. 5,215,143 and/or 5,094,289.

Abstract: A metallurgical furnace installation for use in copper-smelting process is disclosed which includes a metallurgical furnace, a charging assembly for introducing anode scrap into the furnace through an opening, and an impingement-preventing device attached to the charging assembly for preventing the anode scrap from impinging on a furnace bottom upon charging, whereby the furnace bottom will not be damaged. The impingement-preventing device may be a turning mechanism attached to a chute for turning the anode scrap being introduced, or may be a bending press for bending a leading end of the anode scrap. Additionally, a method for charging anode scrap into a metallurgical furnace of a copper smelting installation is also disclosed.

Abstract: A process for refining a crude material for copper or copper alloy which contains as impurity elements at least one species of Pb, Ni, Sb, S, Bi, and As in combination with at least one species of Sn, Fe, and Zn, which comprises the sequential steps of (1) melting a crude material for copper or copper alloy, (2a) increasing the oxygen concentration in the melt, thereby oxidizing Sn, Fe, and Zn into slag, (this step is carried out if the crude material contains as impurity elements at least one species of Sn, Fe, and Zn) (2b) adding to the melt at least one species selected from the group consisting of Fe, Fe oxide, Mn, and Mn oxide, thereby causing Pb, Ni, Sb, S, Bi, and As in the melt to slag in the form of compound oxide of Fe and/or Mn, (3) removing the thus formed slag from the melt, and (4) subjecting the melt to reduction.

Abstract: A method of producing a grain refined copper base alloy containing iron in the amount of less than 2.3% by weight and which is cast into an ingot by conventional direct chill casting. Calcium is added to the melt before casting, preferably in the form of a copper-clad or iron-clad calcium feedwire.

Abstract: There are provided an apparatus and a method for manufacturing a copper-base alloy. The apparatus includes an alloying spout, at least one feeder and a tundish. The tundish is inclined downwardly from one end toward the other end for flowing a molten copper therethrough. The feeder is connected to the alloying spout for introducing at least one solid solute constituent into the alloying spout. The method includes the steps of providing the above apparatus, continuously introducing the molten copper from the inlet into the passageway of the alloying spout and causing the molten copper to flow downwardly through the passageway to the outlet, and continuously introducing the solid state constituent into the passageway of the alloying spout through the feeder to mix the solute constituent with the molten copper to produce the copper-base alloy.