Abstract: Systems and methods for basic leaching are provided. In various embodiments, a method is provided comprising leaching a slurry comprising a copper bearing material and a leach medium comprising ammonia and ammonium carbonate, adding copper powder to the slurry, separating the slurry into a pregnant leach solution and solids, and performing a solvent extraction on the pregnant leach solution to produce an loaded aqueous stream.

Abstract: Systems and methods for basic leaching are provided. In various embodiments, a method is provided comprising leaching a slurry comprising a copper bearing material and an ammonia leach medium, adding copper powder to the slurry, separating the slurry into a pregnant leach solution and solids, and performing a solvent extraction on the pregnant leach solution to produce an loaded aqueous stream.

Abstract: A method for recycling of thin film Cadmium Telluride photovoltaic modules at the end of their life, and manufacturing scrap, has been developed. This method allows for minimum glass fine generation, requires little or no acid compared to other methods, and generates a pure cadmium and tellurium product at recoveries in excess of about 80 percent. In addition, the process allows for the recovery of a clean soda-lime plate glass product.

Abstract: Disclosed is a method for treating heap leach stacks by applying an insoluble polyimide composition, such as polysuccinimide, to the surface of an ore stack and/or incorporating the insoluble polyimide composition throughout the ore stack. The insoluble polyimide composition is then exposed to an aqueous solution to initiate hydrolysis and produce one or more water soluble products, such as hydrolyzed polyimides, polycarboxylates, polycarboxylic acids and mixtures thereof that will permeate the ore stack at a concentration sufficient to suppress scale formation within the leach stack. The water soluble products may also act to suppress scale formation in piping and channels peripheral to the leach stack, thereby reducing maintenance expenses.

Abstract: There is provided a method for decomposing a cured epoxy resin, the method being capable of decomposing a cured epoxy resin containing silica efficiently. A cured epoxy resin containing silica is decomposed by being brought into contact with subcritical water including at least one alkaline compound selected from an alkaline metal salt and an alkaline metal hydroxide.

Abstract: A process is described for the recovery of nickel and/or cobalt from laterite or partially oxidized lateritic ores having a substantial proportion of the iron present in the ferrous state. The process includes providing a laterite or partially oxidized laterite ore wherein a substantial proportion of the iron present in the ore is in the ferrous state; acid leaching the ore to provide a product leach solution containing at least ferrous iron, nickel and cobalt together with acid soluble impurities; and recovering the nickel and cobalt from the product leach solution with a selective ion exchange resin in an ion exchange process leaving the ferrous iron and other acid soluble impurities in the raffinate.

Abstract: According to the present invention, there is provided an indium recovery method for recovering indium from an indium-containing product, including a leaching step of allowing indium to leach into an aqueous hydrochloric acid solution by hydrothermal leaching using the aqueous hydrochloric acid solution as a leaching agent from the indium-containing product to obtain a leachate composed of an aqueous hydrochloric acid solution containing indium, and a separating step of adding a microbe for adsorbing In ions to the leachate to separate indium from the leachate.

Abstract: The invention discloses an additive for bioleaching that makes it possible to increase the recovery of copper from sulfide ores. In which this additive is substantially made up of the Licanantase lipoprotein and a solution of sulfuric acid with a pH of 0.8 to 3. The Licanantase lipoprotein that has an amino acid sequence with at least 50% homology regarding the sequence defined in SEQ ID No. 1 or is the product of translation of a nucleotide sequence with at least 50% homology regarding the sequence defined in SEQ ID No. 2. It also protects the improved bioleaching process that includes adding the additive during the ore bioleaching process as defined in the present invention; and continuing with the habitual process, obtaining copper recoveries increased 5 to 20%.

Abstract: The invention relates to a method for improving the reduction degree of metal components in a chromite concentrate when smelting ferroalloy suitable for manufacturing of stainless steel. The chromite concentrate is fed together with nickel-containing raw material so that by means the amount of nickel-containing raw material it is achieved a desired reduction degree for the metal components of ferroalloy.

Abstract: A method for recovering a metal, capable of recovering a metal easily without requiring the use of an organic medium, is provided. A complex between a chelating agent and a metal present in a sample is formed in a mixture prepared by mixing the chelating agent and the sample under pH conditions where the chelating agent can be insoluble in an aqueous medium. Then, the complex is recovered from the mixture, and further, the metal is recovered by dissolving the recovered complex in an aqueous medium under pH conditions that are different from the pH conditions where the chelating agent can be insoluble in an aqueous medium. By this method, a metal can be recovered easily without requiring the use of the use of an organic medium.

Abstract: The invention provides a novel process for improving the recovery of precious metals from recalcitrant refractory ores by the use of hydrofluoric acid dissolved in ionic liquids. The solution of hydrogen fluoride gas in an ionic liquid is contacted with dry crushed ore at a temperature and for a period of time commensurate with the fracturing of a specific recalcitrant refractory ore. The excess ionic liquid is separated from the ore and the fractured ore is further treated with dilute sodium cyanide solution to extract precious metals in greater yields.

Abstract: Approaches for alkali metal extraction, sequestration and recovery are described. For example, a method of recovering alkali metals includes providing a CST or CST-like (e.g., small pore zeolite) material. The alkali metal species is scavenged from the liquid mixture by the CST or CST-like material. The alkali metal species is extracted from the CST or CST-like material.

Abstract: A method for recycling metals from waste molybdic catalysts, comprises steps of leaching, by soaking a waste molybdic catalyst into a highly oxidized acid and conducting a reaction between sulfur in the waste molybdic catalyst and the acid to obtain sulfide and vaporizer, wherein metals in the waste molybdic catalyst are dissolved and oxidized by the acid to obtain a first solution and dregs; and refining, by further dissolving metals in the dregs into a second solution, and extracting metals in the waste molybdic catalyst from the first and second solution; wherein, the vaporizer obtained from the step of leaching is converted into highly oxidized acid and recycled in the step of leaching.

Abstract: A process for recovering hard material particles which are present in a residue quantity, which is in a free-flowing or pourable form, of a hard metal which has a matrix consisting of a steel, nickel or a nickel alloy, in which the hard material particles are embedded, comprising the following production steps: pouring the residue quantity into an acid bath which contains a strong acid having a pKa value measured at room temperature of <4, adding an oxidant to the acid bath, wherein by adding the oxidant or the acid a redox potential of the acid bath is set which is within a desired range of 300-800 mV, dissolving the matrix of the residue quantity, and depositing of the hard material particles contained in the acid bath after dissolving the matrix.

Abstract: A method of selectively leaching a metal such as nickel from an ore or ore processing intermediate comprising the metal and cobalt. The ore or ore processing intermediate is contacted with an acidic leach solution comprising an amount of an oxidising agent sufficient to oxidise a major portion of the cobalt to thereby cause it to be stabilised in the solid phase while a major portion of the metal is dissolved for subsequent recovery.

Abstract: In one embodiment, this invention is directed to a method of recovering metals from a metals bearing material comprising: reducing the particle size of at least a portion of the metals bearing material; mixing the metals bearing material in an acid solution to form a first slurry containing at least alkaline earth metal compounds; separating the at least alkaline earth metal compounds from the first slurry to form a first filtrate and a metals bearing material; leaching metals from the metals bearing material to form a pressure leach solution containing transition metals; precipitating and recovering transition metals from the pressure leach solution. In another aspect, the invention relates to a method for recovering metals from a deoiled and dried coal liquefaction residue that contains spent catalyst originating from a Group VIB metal sulfide catalyst.

Abstract: The present invention is directed to a precious metal recovery process in which an acid sulfidic feed material is subjected to acid pressure oxidation and an alkaline sulfidic feed material is subjected to alkaline pressure oxidation, with the discharge slurries from the pressure oxidation processes being combined to reduce neutralization requirements prior to precious metal recovery.

Abstract: The present invention provides a metal component collection agent for collecting one or more metal components from a metal component-containing material; the agent containing, as an active ingredient, a compound containing one or more group 2 elements of the periodic table, or a compound containing one or more lanthanoid elements. The present invention further provides a method for collecting one or more metal components from a metal component-containing material; the method comprising heating the metal component-containing material and the metal component collection agent in such a manner that a metal vapor or metal oxide vapor produced by heating the metal component-containing material is brought into contact with the metal component collection agent. According to the present invention, metal components can be easily and efficiently collected from materials containing highly useful metal components such as noble or rare metal.

Abstract: Discloses a hydrometallurgical process and system for the recovery of precious metals; specifically palladium, rhodium, and platinum metals, at high purity and with limited waste and environmental fouling.

Abstract: This invention relates to a process for obtaining metal values, typically base metals, platinum or gold from a feed material. In a first step of the process of the invention, feed material containing metal values is ground to a particle size d90 of 100 microns or less to form an ultra fine pulp. In a second step of the process of the invention, the ultra fine ground pulp from the first step is oxygenated by pumping it in multiple passes through an in-line high shear static oxygenation device (30), while re-circulating it on a tank (28) or any other vessel. The process of the invention results in a significant reduction in the required leach time, improved recoveries, reduced cyanide consumptions, a steadier gold tail, as well as reduced capital and operational expenditure.

Abstract: The invention relates to a method for leaching copper oxide without using sulfuric acid, comprising the following steps consisting in: impregnating the copper oxide using a non-polluting organic leaching agent consisting of an aqueous solution formed by tricarboxylic acid (C6H807) combined with water in a mixture having an acidity varying between a pH of 1 and 5; obtaining copper citrate; and, optionally, again irrigating the copper oxide impregnated with the non-polluting organic leaching agent, thereby obtaining a more concentrated copper citrate.

Abstract: A process for purifying Mo-99 from an acidic solution obtained by dissolving an irradiated solid target comprising uranium in an acidic medium, or from an acidic solution comprising uranium and which has previously been irradiated in a nuclear reactor, or from an acidic solution comprising uranium and which has been used as reactor fuel in a homogeneous reactor, the process comprising contacting the acidic solution with an adsorbent comprising a zirconium oxide, zirconium hydroxide, zirconium alkoxide, zirconium halide and/or zirconium oxide halide, and eluting the Mo-99 from the adsorbent using a solution of a strong base, the eluate then being subjected to a subsequent purification process involving an alkaline-based Mo-99 chromato-graphic recovery step on an anion exchange material. Also provided is apparatus for carrying out the process.

Abstract: The copper sulfide ore is leached in the halide bath without using a special oxidant but with the use of only air. The copper and gold in the copper sulfide ore can be leached at high leaching ratio. The treating steps are as follows. (1) Copper leaching process (CL). The raw material is charged into the first acidic aqueous solution, which contains cupric chloride, ferric chloride, 7 g/L of hydrochloric acid, and sodium chloride. The post-leach liquor contains copper in cuprous state ions and copper in cupric state ions. (2) Solid-Liquid separation step. The resultant solid and liquid of CL step are separated. (3) Air oxidation step (OX). Air is blown into the post solid-liquid separation liquor. The copper in cuprous state ions are oxidized to the copper in cupric state ions. The iron leached in the step (1) is oxidized. Simultaneously, the impurities leached in the step (2) are precipitated. (4) Copper extracting step (CEX).

Abstract: The present invention discloses a new process for leaching sulfide minerals consisting of leaching crushed ore in a vat reactor, wherein the leaching solution is fed with an ORP value close to the upper limit suitable for leaching and the exiting leaching solution leaves the reactor with an ORP above the lower limit suitable for leaching the ore. The output leaching solution that leaves the leaching reactor goes through an iron oxidation stage outside the leaching reactor, with the iron oxidation producing soluble ferric sulfate that is mixed with a recirculated portion of the output leaching solution to increase its ORP up to a value close to the upper limit of the redox potential range that is suitable for the ore leaching.

Abstract: Complete dezincing of steel scrap is achieved by the addition of oils, whereupon the dissolution of iron is substantially suppressed through the autogenous inhibition effect of the oils. The steel scrap arising when the dezincing process has been completed is protected against corrosion by the remaining film of oil, the corrosion protection preventing the formation of iron oxide layers and thus blackening of the scrap material. The oil discharged with the dezincing solution can be separated as a pure phase by resorting to flotation in support of the process and can then be reused as an inhibitor.

Abstract: A method for recycling metals from waste tungsten catalysts comprises steps of: leaching, by soaking a waste tungsten catalysts into a highly oxidized acid and conducting a reaction between sulfur of the waste tungsten catalysts and the acid to obtain sulfide and oxidized acidic groups, wherein metals in the waste tungsten catalysts are dissolved and oxidized by the acid to obtain a first solution and dregs; and refining, by extracting metals of the waste tungsten catalysts from the first solution; wherein, the oxidized acidic groups obtained from the step of leaching is converted into highly oxidized acid, which is capable of being recycled.

Abstract: A process for the extraction of rare earth elements, including yttrium, from a rare earth element-bearing ore or concentrate, comprising the steps of leaching the rare earth element-bearing ore or concentrate with a lixiviant of hydrochloric acid and magnesium chloride at atmospheric pressure at a temperature of from 90° C. to the boiling point of the solution and at an Eh of at least 200 mV. After a liquid/solids separation step, the solution obtained is subjected to steps for removal of iron and for recovery of rare earth elements. Alternatively, rare earth element-bearing ore or concentrate may be leached with sulphuric acid and liquid obtained subjected to extraction of iron and other impurities. Raffinate obtained may be treated with oxalic acid, the precipitate dissolved in hydrochloric acid and subjected to solvent extraction for rare earth elements or the raffinate may be subjected to solvent extraction for removal of rare earth elements and then stripped with hydrochloric acid.

Abstract: The present invention provides a composition for collecting a metal component from a metal component-containing material, the composition containing a compound containing at least one element selected from the group consisting of lanthanoid elements and elements in group 2 of the periodic table, and a compound containing at least one element selected from the group consisting of elements in groups 3, 4, 12, and 13 of the periodic table and transition metal elements in the 4th period of the periodic table. The present invention further provides a method for collecting a metal component using this composition. With the use of the composition of the present invention, a metal component can be easily and efficiently collected from a material containing a highly useful metal component such as noble or rare metal.

Abstract: The present invention provides a valuable metal leaching method and a valuable metal collection method, in each of which valuable metals can be leached efficiently, the amount of a reducing agent used can be reduced, and cost reduction can be achieved. In the present invention, a positive electrode material is immersed in an acidic solution together with a metal having a lower reduction potential than a reduction potential of hydrogen, whereby valuable metals are leached out from a positive-electrode active substance.

Abstract: The present invention aims at improving a recovery rate of a positive-pole active substance and preventing a recovery loss of valuable metals when a positive-pole active substance is separated from a lithium ion battery. In the present invention, a material resulting from battery dismantling obtained by dismantling a lithium ion battery is stirred using a surfactant solution, whereby a positive-pole active substance is separated from a positive-electrode substrate. Also, it is preferable that an alkaline solution is added to a positive-electrode material of a material resulting from battery dismantling, thereby dissolving a positive-electrode substrate to which a positive-pole active substance adheres to obtain a slurry containing the positive-pole active substance, and a surfactant solution is added to the slurry to disperse the positive-pole active substance in the slurry, whereby the positive-pole active substance is separated from the alkaline solution.

Abstract: The present invention provides a method of leaching copper from a copper sulfide ore, wherein operating costs and environmental impacts can be effectively reduced. The present invention is a method of leaching copper from a copper sulfide ore by a process of leaching a layer of stacked ores, wherein the leaching solution containing Fe (III) ion and other leaching solution containing iodide ion are fed through routes independent of each other to a layer of stacked ores containing a copper sulfide ore.

Abstract: A heap of a material to be leached to recover a valuable metal from the material and a method of constructing the heap are disclosed. The heap comprises sides and a top and a system to control air flow into the heap. The air flow control system comprises a combination of an air impermeable barrier and an aeration system.

Abstract: Provided is a method of leaching copper ore which contains chalcopyrite, the method includes a first leaching stage based on an oxidative leaching reaction of copper by iron (III) ion, and a second leaching stage, in succession to the first leaching stage, using a solution containing iodide ion and iron (III) ion.

Abstract: There is provided a method for extracting aluminum ions from argillite. The process comprises leaching the argillite with an acid such as HCl so as to obtain a composition comprising the aluminum ions and iron ions; at least partially removing the iron ions from the composition by substantially selectively precipitating the iron ions by adding a base and at least partially removing the precipitated iron ions so as to obtain an Al-rich composition; and optionally purifying the Al-rich composition by adding a base for substantially selectively precipitating the aluminum ions, by means of a hollow fiber membrane, or by a liquid-liquid extraction.

Abstract: This invention relates to a method for the selective recovery of manganese and zinc from geothermal brines that includes the steps of removing silica and iron from the brine, oxidizing the manganese and zinc to form precipitates thereof, recovering the manganese and zinc precipitates, solubilizing the manganese and zinc precipitates, purifying the manganese and zinc, and forming a manganese precipitate, and recovering the zinc by electrochemical means.

Abstract: A method for leaching copper and molybdenum from an ore, residue and/or concentrate containing such, in which more than 1% of the total molybdenum is present as a sulfide and in which more than 1% of the total copper is present as an oxide, the method comprising the steps of: Exposing the ore, residue and/or concentrate to an aqueous solution of chlorine (I)-based oxidising species of a p H of at least 3.0; Allowing and/or facilitating the oxidation of the molybdenum by the chlorine-based oxidising species thereby providing a treated ore, residue and/or concentrate and a reduced aqueous solution of chlorine-based oxidising species; and Leaching the treated ore, residue and/or concentrate by exposing the treated ore, residue and/or concentrate to an aqueous ammoniacal ammonium carbonate solution to form a pregnant leach solution containing both copper and molybdenum; Passing the pregnant leach solution containing both copper and molybdenum to a means for metal recovery.

Abstract: The present invention relates generally to a process for removing dissolved or colloidal silica from a pregnant leach solution (“PLS”). More particularly, an exemplary embodiment of the present invention relates to a, process which mixes PLS with an acid source, preferably lean electrolyte, to induce formation of colloidal silica that can then be collected and removed. Additionally, in an exemplary embodiment of the present invention, at least one silica seeding agent is added to induce formation of colloidal silica, at least one flocculant is added to induce aggregation of the colloidal silica, and a solid-liquid separation process is utilized to remove advantageous amounts or substantially all of the colloidal silica, thereby providing relief from supersaturation of dissolved silica in the metal recovery processes.

Abstract: Valuable metals such as cobalt, nickel, manganese, and lithium can be economically recovered from various lithium secondary battery-related wastes by the inventive method which comprises liquid-phase leaching a scrap powder containing Co, Ni, Mn, and Li, and purifying and solvent-extracting the resulting leaching solution to recover each of said Co, Ni, Mn, and Li, wherein the liquid-phase leaching is performed by a two-step counter-current leaching using an inorganic acid solution or a mixed solution of an inorganic acid and hydrogen peroxide.

Abstract: The invention relates to a method for treating a solution containing zinc sulphate, so that at least one of the rare metals such as indium, gallium and germanium can be separated from it. A portion of the metals to be separated can be precipitated from zinc sulphate solution by neutralizing the acidic solution and at least a portion is cemented by means of metal powder. The solid precipitates that are formed can be combined and treated subsequently in some suitable way to leach out the desired metals.

Abstract: A system and method for recovering a metal value from a metal-bearing ore material are provided. A metal-bearing ore can be mixed with certain substances and to form an agglomerated ore. In an intermediate state, between agglomeration and heap formation, bacteria can be added to the metal-bearing ore material to produce an augmented ore. The augmented ore can then be formed into a heap.

Abstract: Various embodiments provide new methods of rhenium recovery. The methods can include subjecting a metal-bearing solution to an activated carbon bed, and adsorbing rhenium onto the activated carbon. The methods can also include heating a basic aqueous elution solution and eluting the rhenium from the activated carbon with the heated elution solution. The methods can also incorporate an ion exchange as a rhenium recovery apparatus.

Abstract: A method of leaching a metal value from a heap of a metal-containing ore and a heap leaching operation are disclosed. The method includes establishing a downward flow of a leach liquor through a section of the heap by supplying the leach liquor onto a top surface of the section and allowing the leach liquor (containing metal values in solution) to drain from a lower part of the section. The method is characterized by supplying the leach liquor onto the top surface of the section at a flow rate that is sufficient so that the downwardly flowing leach liquor saturates the section of the heap.

Abstract: Various embodiments provide a process roasting a metal bearing material under oxidizing conditions to produce an oxidized metal bearing material, roasting the oxidized metal bearing material under reducing conditions to produce a roasted metal bearing material, and leaching the roasted metal bearing material in a basic medium to yield a pregnant leach solution.

Abstract: A heap leach process for the recovery of nickel and/or cobalt from a laterite ore, said process including the steps of: a) providing one or more heaps of a nickeliferous laterite ore; b) leaching the ore in a heap leach step by applying acid to one or more heaps to provide a pregnant leach solution; c) neutralizing the pregnant leach solution with ground saprolite ore; and d) recovering the nickel and/or cobalt from the neutralized pregnant leach solution.

Abstract: A method for leaching molybdenum and/or rhenium from a sulfide ore and/or concentrate containing such, the method comprising the steps of: Exposing the ore and/or concentrate to an aqueous solution of chlorine-based oxidising species in which the sum of the concentrations of hypochlorite and hypochlorous acid is at least 10 mol % of the chlorine-based oxidising species; Allowing and/or facilitating the oxidation of the molybdenum and/or rhenium by the hypochlorite and/or hypochlorous acid, thereby decreasing the pH such that the predominant chlorine-based oxidising species becomes chlorine; Allowing and/or facilitating the oxidation of the molybdenum and/or rhenium by the chlorine thereby producing a pregnant leach solution; and Passing the pregnant leach solution to a means for metal recovery.

Abstract: A method of recovering metal from heap leached ore is provided. The method includes supplying process fluid to a tank, distributing heap leached ore in the tank, optionally disrupting the flow of ore through the tank, creating a pregnant solution and discharging the process fluid, heap leached ore and pregnant solution from the tank to recover additional metal from the heap leached ore.

Abstract: A method (10) for the extraction and recovery of vanadium from its ores, the method (10) characterised by the steps of: (i) Acid leaching (12) of an ore containing vanadium and iron to extract vanadium and iron into solution; (ii) Passing the product (78) of the leach step (i) to a solid/liquid separation step (80); (iii) Passing the liquid product (82) of separation step (ii) to a solvent extraction step (14) in which vanadium and iron are extracted into an organic extractant from that liquid product; (iv) Passing the loaded organic extractant produced in step (iii) to a stripping step (16, 18) in which acid is used to selectively and sequentially strip the vanadium and iron from the organic extractant; and (v) Passing the vanadium containing strip solution of step (iv) to a recovery step (104).

Abstract: Various embodiments provide new methods of rhenium recovery. The methods can include subjecting a metal-bearing solution to an activated carbon bed, and adsorbing rhenium onto the activated carbon. The methods can also include heating a basic aqueous elution solution and eluting the rhenium from the activated carbon with the heated elution solution. The methods can also incorporate an ion exchange as a rhenium recovery apparatus.

Abstract: A method for separating nickel, cobalt and a rare earth element from a material containing positive and negative electrode active materials of a nickel-metal hydride battery includes mixing a material containing positive and negative electrode active materials with a sulfuric acid solution and dissolving therein, and then separating a leachate from a residue; adding an alkali metal sulfate to the leachate to obtain a mixed precipitate of double sulfate of rare earth elements, and a rare-earth-element-free solution; and adding a sulfurizing agent to the rare-earth-element-free solution to separate a nickel and cobalt sulfide raw material and a residual solution.

Abstract: The disclosure provides to a PDC element protective system including a mask configured to protect a non-leached portion of a leached polycrystalline diamond compact (PDC) element during a leaching process. The mask may be formed from or coated with polytetrafluoroethylene (PTFE). The disclosure also provides a leaching system containing such a mask and a leaching vessel as well as methods of using the protective and leaching systems. The disclosure further provides a Lewis acid-based leaching agent and methods of its use. Finally, the disclosure provides a method of recycling a PDC or carbide element using a Lewis acid-based leaching agent.