With Leaching Or Dissolving Patents (Class 75/743)
  • Publication number: 20130104700
    Abstract: A method and system for recovering metal ions from liquid or slurry solutions through an elution column and an enhancing column, each containing a resin. Eluate is recovered as discrete fractions such that the metal ions are substantially separated from one another.
    Type: Application
    Filed: October 29, 2012
    Publication date: May 2, 2013
    Applicant: DOW GLOBAL TECHNOLOGIES LLC
    Inventor: Dow Global Technologies LLC
  • Patent number: 8430946
    Abstract: The process, according to the invention, comprises the following stages: (a) processing (1) of the laterite ore (O) by crushing, scrubbing, attrition, separation, and high-intensity magnetic separation; (b) Leaching (2) of the non-magnetic fraction (CN) obtained form the previous stage (a); (c) optionally, neutralization (3) of the effluent from the leaching and/or solid-liquid separation stages (4); (d) treatment of the effluents from stages (b) or (c) using an ion-exchange hybrid system (5) comprising at least one circuit for removal of impurities and at least one circuit for recovery of nickel and cobalt; (e) elution (6) of the ion-exchange resin used; (f) separation, purification, and recovery (7) of the nickel and cobalt.
    Type: Grant
    Filed: November 12, 2007
    Date of Patent: April 30, 2013
    Inventor: Flavia Dutra Mendes
  • Patent number: 8425654
    Abstract: An alteration of the traditional zinc/zinc-amalgam reduction procedure which eliminates both the hazardous mercury and dangerous hydrogen gas generation. In order to avoid the presence of water and hydrated protons in the working solution, which can oxidize Eu2+ and cause hydrogen gas production, a process utilizing methanol as the process solvent is described. While methanol presents some flammability hazard in a radiological hot cell, it can be better managed and is less of a flammability hazard than hydrogen gas generation.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: April 23, 2013
    Assignee: Battelle Memorial Institute
    Inventors: Amanda M. Johnsen, Chuck Z. Soderquist, Bruce K. McNamara, Darrell R. Fisher
  • Patent number: 8409321
    Abstract: Porous leach pipe and method for leaching metals from mining ores. The porous pipe may be buried beneath the surface of a pile of mined ore, providing a more even and uniform distribution of the leaching solution across the pile, increasing metal yields, reducing water consumption and eliminating pooling and ponding of the solution on the top of the piles as occurs with prior art drip line emitters.
    Type: Grant
    Filed: December 6, 2010
    Date of Patent: April 2, 2013
    Assignee: Tekni-Plex, Inc.
    Inventor: William S. Mitchell
  • Publication number: 20130074655
    Abstract: The invention relates to a method for the extraction of precious metals, using halogens. It has been found that introducing halogens in the reactor in the form of hypohalites rather than free halogens simplified greatly the recycling of halogens by electrolysis. It increases the rate of addition of the halogens and significantly reduces secondary reactions with base metals such as iron. Operating under acidic conditions, the gold recovery has been found as high with hypochlorite as with elemental chlorine, with an active chlorine to ore ratio reduced by a factor of two to five.
    Type: Application
    Filed: March 13, 2012
    Publication date: March 28, 2013
    Applicant: NICHROMET EXTRACTION INC.
    Inventors: JEAN-MARC LALANCETTE, BERTRAND DUBREUIL, DAVID LEMIEUX
  • Patent number: 8404019
    Abstract: The disclosure provides to a PDC element protective system including a mask configured to protect a non-leached portion of a leached polycrystalline diamond compact (PDC) element during a leaching process. The mask may be formed from or coated with polytetrafluoroethylene (PTFE). The disclosure also provides a leaching system containing such a mask and a leaching vessel as well as methods of using the protective and leaching systems. The disclosure further provides a Lewis acid-based leaching agent and methods of its use. Finally, the disclosure provides a method of recycling a PDC or carbide element using a Lewis acid-based leaching agent.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: March 26, 2013
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Ram L. Ladi, Stephen W. Almond, Gary E. Weaver
  • Patent number: 8388730
    Abstract: A process of leaching gold comprising the steps of: a) leaching copper from copper sulfide ore material that contains gold or contains silicate ore containing gold until the copper grade is reduced to 7.9 wt % or less; b) mixing the resulting material having a copper grade of 7.9 wt % or less with a gold leaching solution selected from the group consisting of a first solution containing chloride ions and ferric ions, and a second solution containing chloride ions and iron ions, the iron ions having been oxidized to trivalent ferric ions by air bubbled into the second solution; c) adjusting the pH of the gold leaching solution to 1.9 or less with stirring to leach at least gold in the material into the gold leaching solution by the oxidative activity of the ferric ions contained in the gold leaching solution, wherein the concentration of gold is reduced by selectively removing gold from part or all of the gold leaching solution during gold leaching.
    Type: Grant
    Filed: July 3, 2008
    Date of Patent: March 5, 2013
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Yoshifumi Abe, Hiroshi Hosaka, Kazuaki Takebayashi, Yasunari Ishiguro, Akira Yoshimura
  • Patent number: 8388726
    Abstract: Copper is chemically extracted from crude ores by first roasting it at temperature up to 500° C. for 90 minutes, then treating it with ammonium salt followed by leaching with sulfuric acid to obtain a soluble copper mass for further purification.
    Type: Grant
    Filed: April 19, 2011
    Date of Patent: March 5, 2013
    Inventors: Iffat Tahira Siddique, Izharul Haq Khan
  • Patent number: 8388728
    Abstract: A process for leaching an ore containing sulfidic copper-containing minerals includes carrying out an aerated oxidizing leach of a part of the ore and producing an acidic leach liquor containing ferrous ions, ferric ions, and copper ions in solution. The process also includes carrying out a leach of another part of the ore using the leach liquor under conditions that minimize reactions with a source of iron in the ore and producing a leach liquor containing copper ions in solution. The process further includes recovering copper from the leach liquor.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: March 5, 2013
    Assignee: Technological Resources Pty. Limited
    Inventors: Michael John Hollitt, Raymond Walter Shaw, Kevin Lee Rees
  • Patent number: 8388729
    Abstract: In accordance with the present invention there is provided a method for leaching one or more target metals from an ore, the method comprising the method steps of: curing the ore to be leached through the application of an aqueous solution of a curing agent, producing a cured ore; leaching the cured ore at atmospheric pressure through the application of an ammonium carbonate solution containing free ammonia, producing a pregnant leach solution; and passing the pregnant leach solution to a means for metals recovery.
    Type: Grant
    Filed: July 11, 2008
    Date of Patent: March 5, 2013
    Assignee: Metaleach Limited
    Inventors: Nicholas J. Welham, Garry M. Johnston, Matthew L. Sutcliffe
  • Publication number: 20130052103
    Abstract: There are provided processes for extracting aluminum ions from aluminous ores and for preparing alumina. Such processes can be used with various types of aluminous ores such as aluminous ores comprising, for example, various types of metals such as Fe, K, Mg, Na, Ca, Mn, Ba, Zn, Li, Sr, V, Ni, Cr, Pb, Cu, Co, Sb, As, B, Sn, Be, Mo, or mixtures thereof.
    Type: Application
    Filed: October 29, 2012
    Publication date: February 28, 2013
    Applicant: ORBITE ALUMINAE INC.
    Inventor: ORBITE ALUMINAE INC.
  • Publication number: 20130036871
    Abstract: A method of producing high concentrated 99mTc solution has the steps of dissolving 99MoO3 pellet with alkali solution; extracting 99mTc from the dissolved solution with ketone type organic solvent; separating an ketone type organic phase containing 99mTc and an aqueous phase; adsorbing and concentrating the separated ketone type organic phase containing 99mTc after removing impurities, through a basic alumina column for impurity removal and an acidic alumina column for adsorption and concentration connected continuously; and eluting 99mTc from the acidic alumina column to which 99mTc is adsorbed by physiological saline, wherein the alkali solution is 6M-NaOH solution or 6M-KOH solution.
    Type: Application
    Filed: August 7, 2012
    Publication date: February 14, 2013
    Applicant: JAPAN ATOMIC ENERGY AGENCY
    Inventors: Akihiro KIMURA, Kaori NISHIKATA, Kunihiko TSUCHIYA, Masahiro ISHIHARA, Masakazu TANASE, Saburoh FUJISAKI, Akio OHTA
  • Patent number: 8366801
    Abstract: An atmospheric leach process for the recovery of nickel and cobalt from lateritic ores includes providing limonitic and saprolitic ore fractions of a laterite ore; separately slurrying the limonitic and saprolitic ore fractions to produce a limonitic ore slurry and a saprolitic ore slurry; separating any limonitic type minerals from the saprolitic ore slurry to produce a saprolitic feed slurry; milling or wet grinding the saprolitic feed slurry; leaching the limonitic ore slurry with concentrated sulfuric acid in a primary leach step; introducing the saprolitic feed slurry to the leach process in a secondary leach step by combining the saprolitic feed slurry with the leached limonite slurry following substantial completion of the primary leach step, and releasing sulfuric acid to assist in leaching the saprolite feed slurry.
    Type: Grant
    Filed: August 7, 2008
    Date of Patent: February 5, 2013
    Assignee: BHP Billiton SSM Development Pty Ltd.
    Inventors: Anthony Charles Chamberlain, Chad James Otto Czerny, Houyuan Liu, Harald Theowald Muller
  • Patent number: 8361191
    Abstract: In various aspects, the invention provides processes that use relatively low levels of acid to leach lean nickel ores, including processes that provide relatively high levels of extraction of nickel and cobalt from nickel laterite ores, in conjunction with relatively low levels of iron extraction.
    Type: Grant
    Filed: January 25, 2011
    Date of Patent: January 29, 2013
    Assignee: Search Minerals, Inc.
    Inventors: David Dreisinger, James Clucas
  • Patent number: 8361192
    Abstract: Various embodiments provide new methods of rhenium recovery. The methods can include subjecting a metal-bearing solution to an activated carbon bed, and adsorbing rhenium onto the activated carbon. The methods can also include heating a basic aqueous elution solution and eluting the rhenium from the activated carbon with the heated elution solution.
    Type: Grant
    Filed: August 17, 2012
    Date of Patent: January 29, 2013
    Assignee: Freeport-McMoran Corporation
    Inventors: Brett T. Waterman, Steve Nels Dixon, Theresa Linne Morelli, George Owusu, Stefka Todorova Ormsby
  • Publication number: 20120325676
    Abstract: A method for recycling of thin film Cadmium Telluride photovoltaic modules at the end of their life, and manufacturing scrap, has been developed. This method allows for minimum glass fine generation, requires little or no acid compared to other methods, and generates a pure cadmium and tellurium product at recoveries in excess of about 80 percent. In addition, the process allows for the recovery of a clean soda-lime plate glass product.
    Type: Application
    Filed: June 20, 2012
    Publication date: December 27, 2012
    Inventors: Patrick Taylor, Makko DeFilippo
  • Publication number: 20120318102
    Abstract: The invention relates to the hydrometallurgical treatment of laterite ores in order to recover valuable metals. More specifically, the invention presented relates to a method for improving precipitation and solid-liquid separation in conjunction with the leaching of laterite ores. According to the method the slurry exiting the leaching of laterite ores is neutralised, after which part of the slurry is routed to solid-liquid separation. Iron is precipitated from the solid-liquid separation overflow by neutralising the solution and the solution that is formed, which includes jarosite seeds, is routed to an appropriate point in the process to control the precipitation of iron and to enhance the filterability of the solids.
    Type: Application
    Filed: February 21, 2011
    Publication date: December 20, 2012
    Applicant: OUTOTEC OYJ
    Inventors: Teppo Riihimäki, Jaakko Leppinen, Mikko Ruonala, Liisa Haavanlammi
  • Publication number: 20120312126
    Abstract: Provided is a valuable-metal recovery method for recovering metals from lithium ion batteries using comparatively simple equipment and without using a cumbersome process. In said method, a positive electrode material from lithium ion batteries, containing lithium and a transition metal, is dissolved in an acidic solution, thereby generating lithium ions and ions of the transition metal in the acidic solution. Said acidic solution and a recovery liquid are then made to flow with an anion-permeable membrane interposed therebetween, causing the lithium ions to permeate from the acidic solution to recovery solution. Lithium ions are then recovered from the recovery liquid containing dissolved lithium ions.
    Type: Application
    Filed: November 19, 2010
    Publication date: December 13, 2012
    Applicant: BioCryst Pharmaceuticals Inc.
    Inventors: Yoshihide Yamaguchi, Takehiko Hasebe, Yasuko Yamada
  • Publication number: 20120304827
    Abstract: Various embodiments provide new methods of rhenium recovery. The methods can include subjecting a metal-bearing solution to an activated carbon bed, and adsorbing rhenium onto the activated carbon. The methods can also include heating a basic aqueous elution solution and eluting the rhenium from the activated carbon with the heated elution solution.
    Type: Application
    Filed: August 17, 2012
    Publication date: December 6, 2012
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: Brett T. Waterman, Steve Nels Dixon, Theresa Linne Morelli, George Owusu, Stefka Todorova Ormsby
  • Patent number: 8323376
    Abstract: The present invention describes a method of recycling lead from lead containing waste, the method comprising the steps of mixing the battery paste with aqueous citric acid solution so as to generate lead citrate; isolating lead citrate from the aqueous solution; and converting the lead citrate to lead and/or lead oxide.
    Type: Grant
    Filed: November 6, 2007
    Date of Patent: December 4, 2012
    Assignee: Cambridge Enterprise Limited
    Inventors: Ramachandran Vasant Kumar, Vega Petrova Kotzeva, Seref Sonmez
  • Patent number: 8323377
    Abstract: A process for recovering a target metal from an oxidized metalliferous material comprises the steps of: in an acid generation stage, adding sulfuric acid to a solution comprising a metal halide to generate an acidic aqueous halide solution; in a leaching stage that is separate to the acid generation stage, leaching the oxidized metalliferous material with the acidic aqueous halide solution to leach the target metal into solution; passing the solution from the leaching stage to a target metal recovery stage in which the target metal is recovered from the solution while the metal halide is retained in solution; and returning the solution with the metal halide therein from the target metal recovery stage to the acid generation stage.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: December 4, 2012
    Assignee: Intec, Ltd.
    Inventors: John Moyes, Frank Houllis, Andrew Tong
  • Publication number: 20120279354
    Abstract: A method for recycling metals from waste molybdic catalysts, comprises steps of leaching, by soaking a waste molybdic catalyst into a highly oxidized acid and conducting a reaction between sulfur in the waste molybdic catalyst and the acid to obtain sulfide and vaporizer, wherein metals in the waste molybdic catalyst are dissolved and oxidized by the acid to obtain a first solution and dregs; and refining, by further dissolving metals in the dregs into a second solution, and extracting metals in the waste molybdic catalyst from the first and second solution; wherein, the vaporizer obtained from the step of leaching is converted into highly oxidized acid and recycled in the step of leaching.
    Type: Application
    Filed: June 22, 2011
    Publication date: November 8, 2012
    Inventors: Yu-Lung SUN, Ming-Zhe TSAI, Yung-Hao LIU
  • Publication number: 20120279358
    Abstract: A process for recovering metals from a stream rich in hydrocarbons and carbonaceous residues by means of a treatment section characterized in that it comprises the following steps: sending said stream to an extraction by mixing said stream with a suitable hydrophilizing agent, i.e.
    Type: Application
    Filed: December 13, 2010
    Publication date: November 8, 2012
    Applicant: ENI S.p.A.
    Inventors: Andrea Bartolini, Paolo Pollesel, Emilio Sentimenti, Michele Checchin
  • Publication number: 20120279355
    Abstract: A method for recycling metals from waste tungsten catalysts comprises steps of: leaching, by soaking a waste tungsten catalysts into a highly oxidized acid and conducting a reaction between sulfur of the waste tungsten catalysts and the acid to obtain sulfide and oxidized dianions, wherein metals in the waste tungsten catalysts are dissolved and oxidized by the acid to obtain a first solution and dregs; and refining, by extracting metals of the waste tungsten catalysts from the first solution; wherein, the oxidized dianions obtained from the step of leaching is converted into highly oxidized acid, which is capable of being recycled.
    Type: Application
    Filed: June 23, 2011
    Publication date: November 8, 2012
    Inventors: Yu-Lung SUN, Ming-Zhe TSAI, Yung-Hao LIU
  • Publication number: 20120279357
    Abstract: A method of recovering copper from a copper sulfide concentrate comprising a copper arsenic sulfosalt or a copper antimony sulfosalt, using carbon as a catalyst. The concentrate and carbon are added to an acidic sulfate leach solution. The copper is leached from the concentrate, in the presence of an oxygen-containing gas. The operating potential is maintained above a selected level. The carbon copper sulfide ratio of the carbon being added to the copper sulfide present in the concentrate being added is at least 1:20. The carbon may be maintained above a selected concentration in the leach solution. The leached copper is recovered from the solution by conventional methods.
    Type: Application
    Filed: October 20, 2010
    Publication date: November 8, 2012
    Applicant: The University of British Columbia
    Inventors: David G. Dixon, Berny Rivera-Vasquez
  • Patent number: 8298510
    Abstract: The addition of a compatible metal salt crystal to the organic solution entering the mixer(s) in the solvent extraction stage(s) and/or the stripping stage(s), or to the emulsion mixture of the organic solution and the aqueous solution in the mixer(s), or to the mixture of the organic solution and the aqueous solution in a settler tank(s) following the mixer(s) in the solvent extraction and/or stripping stage(s) following the leaching of metal values from the ore containing that/those value(s) into an aqueous solution, and prior to the further refining of those values in processes, such as electrowinning, during mining operations for those metal values in order to improve the phase separation of the organic phase and the aqueous phase, and to promote the removal of contaminants from the organic phase.
    Type: Grant
    Filed: May 16, 2007
    Date of Patent: October 30, 2012
    Assignee: BASF Corporation
    Inventors: Eladio Rojas, Hans C. Hein
  • Patent number: 8287618
    Abstract: A process for the selective recovery of Mo, V, Ni, Co and Al from spent hydroprocessing catalysts includes the steps of treating the spent catalysts to recovery metals, support as well as chemicals. The process steps include deoiling, decoking, washing, dissolving, complexing agent treatment, acid treatment and solvent extraction. This process uses limited steps than conventional processes by the use of ultrasonic agitation for metal extraction and the presence of a chelating agent particularly Ethylene Diamine Tetra-Acetic Acid (EDTA). The process also discloses the compete recovery of the extracting agent EDTA with high purity for reuse.
    Type: Grant
    Filed: November 10, 2010
    Date of Patent: October 16, 2012
    Assignee: Kuwait Institute for Scientific Research
    Inventor: Meena Marafi
  • Patent number: 8277539
    Abstract: A method of recovering copper from a copper sulfide concentrate comprising a copper arsenic sulfosalt or a copper antimony sulfosalt, using pyrite as a catalyst. The concentrate and pyrite are added to an acidic sulfate leach solution. The copper is leached from the concentrate, in the presence of an oxygen-containing gas, under conditions whereby the pyrite is substantially unoxidized. The pyrite:copper sulfide ratio of the pyrite being added to the copper sulfide present in the concentrate being added is at least 1:3. The pyrite may be maintained at a concentration in the leach solution of at least 9 grams per liter. The leached copper is recovered from the solution by conventional methods.
    Type: Grant
    Filed: April 17, 2009
    Date of Patent: October 2, 2012
    Assignee: The University of British Columbia
    Inventors: David G. Dixon, Berny Rivera-Vasquez
  • Patent number: 8277538
    Abstract: Disclosed is a method of copper leaching without reducing the growth of iron-oxidizing bacterium and the iron-oxidizing capacity when leaching copper from a copper sulfide ore with the use of a sulfuric acid solution to which iron-oxidizing bacteria and silver have been added. Also disclosed is a method of leaching copper from a copper sulfide ore, including adding a naturally occurring nitrogen-containing organic component to a leaching solution upon copper leaching from a copper sulfide ore with the use of, as the leaching solution, a sulfuric acid solution to which iron-oxidizing bacteria and silver have been added is provided.
    Type: Grant
    Filed: November 25, 2009
    Date of Patent: October 2, 2012
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Takenari Kuwazawa, Akira Miura
  • Publication number: 20120234137
    Abstract: The invention is directed to a process and apparatus for recovering metals, in particular for recovering metals from bottom ash from incineration plants, such as municipal waste incineration plants. In accordance with the invention, a feed containing ash is fed to an oxidizing unit, wherein at least part of said metals is oxidized in the presence of one or more acids and at least one oxygen donor, thus producing a stream comprising metal ions. From this stream the metals of interest are selected and converted into metallic form.
    Type: Application
    Filed: October 6, 2010
    Publication date: September 20, 2012
    Applicant: ELEMETAL HOLDING B.V.
    Inventors: Jeroen Pieter Netten, Silvan Johan Thus
  • Patent number: 8268038
    Abstract: A method of conducting a bioleaching process including the steps of forming a main heap, culturing at least one microorganism which exhibits bioleaching activity in a predetermined temperature range, monitoring the temperature in the main heap, which is a result, at least, of microbial leaching activity and inoculating the heap with the cultured microorganism at least before the temperature reaches the predetermined range.
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: September 18, 2012
    Assignee: BHP Billiton SA Limited
    Inventors: David Dew, Jaco Willem Steyn, Susanna Helena Minnaar
  • Patent number: 8268037
    Abstract: The invention relates to a method of recovering molybdenum from a molybdenum bearing sulfide material. The material is contacted with a leaching solution in the presence of iron compounds and mesophilic or thermophilic iron oxidizing microorganisms and subsequently, a leaching process is performed by controlling the molar ratio of dissolved ferric iron to dissolved molybdenum. Preferably, a high amount and molar excess of dissolved iron is used. The presence of high concentrations of ferric iron in bioleach solutions allows iron-oxidizing microorganisms to grow and oxidize iron and bioleach molybdenite at dissolved Mo concentrations as high as 4.4 g/L. Organic metabolites were not required for protecting cells from Mo toxicity. Maximum dissolution rates depend on reactor configuration, with agglomerated material simulating heap leaching of almost 1% Mo/day, but up to 10.2% Mo/day in suspension/stirred reactor configurations, with rate highly dependent on temperature within the range of 25° C. to 40° C.
    Type: Grant
    Filed: July 19, 2007
    Date of Patent: September 18, 2012
    Assignee: H.C. Starck GmbH
    Inventors: Wolfgang Kummer, Wilfried Gutknecht, James Gregory Olson, Thomas R. Clark
  • Patent number: 8268039
    Abstract: An atmospheric leaching process for the recovery of a nickel and cobalt from a lateritic ore includes (a) preparing a slurry of the lateritic ore with saline or hypersaline water having a total dissolved solids (TDS) content greater than 30 g/L; (b) leaching the slurry of the lateritic ore with sulfuric acid at atmospheric pressure, and (c) recovering nickel and cobalt from the resultant leachate.
    Type: Grant
    Filed: March 19, 2009
    Date of Patent: September 18, 2012
    Assignee: BHP Billiton SSM Development Pty Ltd.
    Inventors: Houyuan Liu, Graham Andrew Reynolds
  • Publication number: 20120227545
    Abstract: This invention relates to a process for the recovery of precious metal/s from a precious metal-containing material in an aqueous leach slurry or solution. The process includes the step of contacting the precious metal/s in the leach slurry or solution with a ligand selected from dithiooxamide (rubeanic acid), or a substituted dithiooxamide. The leaching of PGMs, gold and silver from their ores using the ligand of the present invention may take place under aqueous alkaline conditions, avoiding both corrosive acidic conditions and the use of cyanide.
    Type: Application
    Filed: July 21, 2010
    Publication date: September 13, 2012
    Applicant: ANGLO OPERATIONS LIMITED
    Inventors: Diandree Padayachee, Makhosazane Chucky Kunene, Marga Retha Burger, Noko Simon Phala
  • Patent number: 8252086
    Abstract: Nickel entrained in the sulphide mineral pyrrhotite is engineered to dissolve in leaching acid in a two step procedure. First, a slurry of the mineral and the acid is activated by oxidation. This is done in a time T1 by electrolysis; or alternatively chemically, by adding e.g an oxidizing acid to the mineral. After activation, the slurry is then kept under anoxic conditions for a time T2. During T2, the sulphide starts to dissolve much more rapidly, and the rapid breakdown of the sulphide enables the nickel to dissolve and thus to be leached out of the mineral. The dissolved nickel is extracted from the leaching acid e.g by electro-winning.
    Type: Grant
    Filed: September 13, 2007
    Date of Patent: August 28, 2012
    Assignee: Enpar Technologies Inc.
    Inventors: Leonard Paul Seed, Gene Sidney Shelp
  • Publication number: 20120204681
    Abstract: A molybdenum refining method collects molybdenum with high purity and yield by simple means. The molybdenum refining method includes mixing and grinding a molybdenum ore or concentrate containing molybdenum sulfide, an oxidizing agent, and an alkali or alkaline earth metal salt to produce an alkali or alkaline earth metal salt of molybdic acid from molybdenum sulfide.
    Type: Application
    Filed: October 18, 2010
    Publication date: August 16, 2012
    Applicant: JFE MINERAL COMPANY, LTD.
    Inventor: Takahiro Shiokawa
  • Publication number: 20120204680
    Abstract: A method is provided for extracting nickel values from nickel-containing ores. The method comprises (a) treating a nickel-containing ore with an acid, thereby producing an acid treated ore; (b) baking the acid treated ore, thereby producing a baked ore; (c) leaching nickel from the baked ore to form a leachate; and (d) extracting nickel values from the leachate through the use of an ion exchange resin.
    Type: Application
    Filed: May 6, 2011
    Publication date: August 16, 2012
    Inventor: Willem P. C. Duyvesteyn
  • Publication number: 20120186398
    Abstract: In various aspects, the invention provides processes that use relatively low levels of acid to leach lean nickel ores, including processes that provide relatively high levels of extraction of nickel and cobalt from nickel laterite ores, in conjunction with relatively low levels of iron extraction.
    Type: Application
    Filed: January 25, 2011
    Publication date: July 26, 2012
    Applicant: Search Minerals, Inc.
    Inventors: David Bruce Dreisinger, James Clucas
  • Publication number: 20120152065
    Abstract: The disclosure provides to a PDC element protective system including a mask configured to protect a non-leached portion of a leached polycrystalline diamond compact (PDC) element during a leaching process. The mask may be formed from or coated with polytetrafluoroethylene (PTFE). The disclosure also provides a leaching system containing such a mask and a leaching vessel as well as methods of using the protective and leaching systems. The disclosure further provides a Lewis acid-based leaching agent and methods of its use. Finally, the disclosure provides a method of recycling a PDC or carbide element using a Lewis acid-based leaching agent.
    Type: Application
    Filed: June 24, 2011
    Publication date: June 21, 2012
    Inventors: Ram L. Ladi, Stephen W. Almond, Gary E. Weaver
  • Publication number: 20120152064
    Abstract: The disclosure provides to a PDC element protective system including a mask configured to protect a non-leached portion of a leached polycrystalline diamond compact (PDC) element during a leaching process. The mask may be formed from or coated with polytetrafluoroethylene (PTFE). The disclosure also provides a leaching system containing such a mask and a leaching vessel as well as methods of using the protective and leaching systems. The disclosure further provides a Lewis acid-based leaching agent and methods of its use. Finally, the disclosure provides a method of recycling a PDC or carbide element using a Lewis acid-based leaching agent.
    Type: Application
    Filed: June 24, 2011
    Publication date: June 21, 2012
    Inventors: Ram L. Ladi, Carl Edward Wells, Bhupinder Kumar Kataria, Stephen W. Almond
  • Publication number: 20120148461
    Abstract: An improved process for the separation of different metal values from raw materials, and an apparatus for carrying out such processes are disclosed.
    Type: Application
    Filed: August 24, 2010
    Publication date: June 14, 2012
    Applicant: Metal Tech Ltd.
    Inventors: Aik Rosenberg, Boris Tarakanov, Sergey Gusakov, Igal Antonir, Alexander Rogov, Rami Noach, Ivgeny Jichor
  • Patent number: 8197575
    Abstract: A process for heap leaching a laterite that includes providing a primary and a secondary heap, with the primary heap comprising predominantly a nickel and cobalt containing sulfide or saprolitic type ore, and the secondary heap comprising predominantly a nickel and cobalt limonitic type ore; leaching the primary heap with a sulfuric acid solution to generate a solution that includes ferrous ions; and using the solution that includes the ferrous ion as the lixiviant to leach the secondary heap, to produce a pregnant leach solution that includes nickel, cobalt and manganese ions.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: June 12, 2012
    Assignee: BHP Billiton SSM Development Pty Ltd.
    Inventor: Adam Sean Moroney
  • Publication number: 20120137831
    Abstract: Porous leach pipe and method for leaching metals from mining ores. The porous pipe may be buried beneath the surface of a pile of mined ore, providing a more even and uniform distribution of the leaching solution across the pile, increasing metal yields, reducing water consumption and eliminating pooling and ponding of the solution on the top of the piles as occurs with prior art drip line emitters.
    Type: Application
    Filed: December 6, 2010
    Publication date: June 7, 2012
    Applicant: Tekni-Plex, Inc.
    Inventor: William S. MITCHELL
  • Patent number: 8187360
    Abstract: The present invention concerns a process for the instantaneous control of the precipitation of nickel and cobalt present in a leach liquor by adjustment of the pH-value. Said leach liquor is obtained by pressurized acidic leaching of laterite ores and additionally contains aluminium, ferric and ferrous iron and chromium among others. The process comprises the following steps: precipitation of aluminium, ferric and ferrous iron, chromium etc. by increasing the pH-value by adding a suitable reagent such as lime and/or limestone, following precipitation of nickel and cobalt by further increasing the pH-value of the liquor, finally separating the precipitate from the low-content nickel and cobalt solution. The nickel and cobalt precipitate can be used for further refinement. In order to keep the process conditions constant, the steps of increasing the pH-value are controlled simultaneously.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: May 29, 2012
    Inventors: Vanessa Macedo Torres, Marcelo Augusto Castro Lopes da Costa, Omar Antunes do Carmo, Salomão Solino Evelin
  • Publication number: 20120125160
    Abstract: The present invention relates generally to a process for removing dissolved or colloidal silica from a pregnant leach solution (“PLS”). More particularly, an exemplary embodiment of the present invention relates to a, process which mixes PLS with an acid source, preferably lean electrolyte, to induce formation of colloidal silica that can then be collected and removed. Additionally, in an exemplary embodiment of the present invention, at least one silica seeding agent is added to induce formation of colloidal silica, at least one flocculant is added to induce aggregation of the colloidal silica, and a solid-liquid separation process is utilized to remove advantageous amounts or substantially all of the colloidal silica, thereby providing relief from supersaturation of dissolved silica in the metal recovery processes.
    Type: Application
    Filed: January 30, 2012
    Publication date: May 24, 2012
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: James D Gillaspie, David R. Baughman, Dennis D. Gertenbach, Wayne W. Hazen, George Owusu, John C Wilmot
  • Publication number: 20120128528
    Abstract: The present invention is directed to a precious metal recovery process in which an acid sulfidic feed material is subjected to acid pressure oxidation and an alkaline sulfidic feed material is subjected to alkaline pressure oxidation, with the discharge slurries from the pressure oxidation processes being combined to reduce neutralization requirements prior to precious metal recovery.
    Type: Application
    Filed: November 21, 2011
    Publication date: May 24, 2012
    Applicant: Barrick Gold Corporation
    Inventors: John William Langhans, JR., Wilson Chung-Yeh Tsu
  • Publication number: 20120111152
    Abstract: Disclosed is a method for treating heap leach stacks by applying an insoluble polyimide composition, such as polysuccinimide, to the surface of an ore stack and/or incorporating the insoluble polyimide composition throughout the ore stack. The insoluble polyimide composition is then exposed to an aqueous solution to initiate hydrolysis and produce one or more water soluble products, such as hydrolyzed polyimides, polycarboxylates, polycarboxylic acids and mixtures thereof that will permeate the ore stack at a concentration sufficient to suppress scale formation within the leach stack. The water soluble products may also act to suppress scale formation in piping and channels peripheral to the leach stack, thereby reducing maintenance expenses.
    Type: Application
    Filed: August 25, 2011
    Publication date: May 10, 2012
    Inventors: Kevin GOTTSCHALK, John Richardson, Greg Rose, Rob Bedinger
  • Publication number: 20120103138
    Abstract: A method for leaching one or more target metals from a sulfide ore and/or concentrate containing such, the method comprising the steps of: (a) Exposing the ore and/or concentrate to an aqueous solution of chlorine-based oxidising species in which the hypochlorous acid comprises at least 10 mol % of the chlorine-based oxidising species; (b) Allowing and/or facilitating the oxidation of the target metals by the hypochlorous acid, thereby decreasing the pH such that the predominant chlorine-based oxidising species becomes chlorine; (c) Allowing and/or facilitating the oxidation of the target metals by the chlorine; (d) Allowing and/or facilitating the dissolution of the target metals by the solution species formed during the oxidation by hypochlorous acid and/or chlorine; and (e) Passing the pregnant solution produced thereby to a means for metal recovery.
    Type: Application
    Filed: May 26, 2010
    Publication date: May 3, 2012
    Applicant: METALEACH LIMITED
    Inventors: Nicholas James Welham, Garry Mervyn Johnston, Matthew Leslie Sutcliffe
  • Patent number: 8163063
    Abstract: An object of the present invention is to provide a method of efficiently leaching copper from a copper sulfide ore containing chalcopyrite or enargite as a main constituent under versatile conditions for actual operation. A method of leaching copper from a copper sulfide ore, characterized by comprising using, as a leaching solution, a sulfuric acid solution containing iodide ions and ferric (III) ions in an excessive amount relative to the iodide ions and leaching copper from a copper sulfide ore; or a method of leaching copper from a copper sulfide ore, characterized by comprising leaching copper from a copper sulfide ore with the use of a leaching solution further containing water-soluble ligands such as chloride ions that can stabilize ferric (III) ions in addition to the above components, is provided.
    Type: Grant
    Filed: April 6, 2009
    Date of Patent: April 24, 2012
    Assignee: JX Nippon Mining & Metals Corporation
    Inventor: Manabu Manabe
  • Publication number: 20120073407
    Abstract: An improved method for processing of nickel-bearing ores, particularly saprolite and limonite, to recover the valuable minerals contained therein, comprising leaching the ore with nitric acid to form a slurry; separating the iron values by precipitation, removing the iron values; forming a liquid/solid residue in which nickel, cobalt and magnesium are in solution, and manganese and aluminum, when present, are solid residues in oxide form; conducting a liquid-solid separation and removing the solids; and recovering the nickel, cobalt, and manganese from the liquid-metal concentrate. The leachate is recovered and nitric acid from the leachate is recycled.
    Type: Application
    Filed: September 30, 2011
    Publication date: March 29, 2012
    Inventors: William F. Drinkard, JR., Hans J. Woerner