Abstract: A method of manufacturing a roller cone includes machining a cone blank and thereby defining one or more land surfaces and one or more insert grooves on the cone blank, surface hardening the cone blank, and milling a plurality of recesses into at least one of the one or more land surfaces. The method further includes subjecting the cone blank to a quenching process, forming an insert hole at each recess, and inserting an insert into each insert hole.

Abstract: A manufacturing apparatus for a drive disk includes: an upper member and a lower member each including a base and protrusions. Each protrusion is defined by a plurality of surfaces including a first side surface inclined with respect to opposed surfaces of the drive disk and a second side surface parallel to the opposed surfaces. The first side surface of the protrusion of the upper member and the first side surface of the protrusion of the lower member are parallel to each other and face away from each other. The second side surface of the protrusion of the upper member and the second side surface of the protrusion of the lower member face away from each other. The first side surface of the protrusion of the upper member and the first side surface of the protrusion of the lower member come into contact with each other to form the slot.

Abstract: A cutting tool has a rake face and a flank face. The flank face is provided with a coolant supply hole. A ridgeline between the rake face and the flank face forms a cutting edge. An outer shape of the coolant supply hole in a cross section orthogonal to an axis includes a first portion facing the cutting edge, and a second portion opposite to the cutting edge when viewed from the first portion. The first portion has a concave portion extending toward the second portion. The concave portion is defined by a first side portion and a second side portion facing each other, and a bottom continuous with both the first side portion and the second side portion. In the cross section, an angle formed by a tangent of the first side portion and a tangent of the second side portion is not more than 160°.

Abstract: A disk blade having a circular blade body of a first base material of a first hardness and having top and a bottom surfaces and an outer edge extending around the blade body. At least one clad bead extends circumferentially about the blade body on the bottom surface adjacent the outer edge of a second hardness greater than the first hardness of the base material. Various bead patterns are possible.

Abstract: A cutting assembly for use in a drill bit has an ovoid insert including an ultrahard material. The ovoid insert is cast in a matrix such that the matrix surrounds at least part of the ovoid insert, limiting movement of the ovoid insert. Material is removed from the top surface and sidewall of the cutting assembly to produce a cutting edge.

Abstract: A rotary cutting blade material has an attaching structure forming portion that is to serve as an attaching portion to the shank, a cutting structure forming portion that is to serve as a cutting blade, and a joint portion. The cutting structure forming portion has a core portion and a surface portion provided on the attaching structure forming portion with the joint portion being interposed, and the surface portion covers at least a part of a surface of the core portion. The attaching structure forming portion includes a hard material including a hard component and one or two or more types of iron group elements, and the hard material has a Young's modulus of not more than 350 GPa. The core portion includes a cemented carbide material, and the surface portion includes PCD or CBN.

Abstract: A continuous strip of T-Nuts formed on a common strip of metal. Each T-Nut of the strip of T-Nuts is integrally connected to the next adjacent T-Nut by carry tabs. The carry tabs can be frangible themselves or contain a frangible portion. Each T-Nut includes a cylindrical bore therein and a threaded interior. A mechanism feeds and severs the endmost T-Nut in endwise fashion. The mechanism to feed and sever the endmost T-Nut includes a cutting blade positioned vertically below the frangible portion of the carry tab. A shearing ram having a guide positioned axially in line with the cylindrical bore in the endmost T-Nut is adapted to move vertically from an upper to a lower position to engage the cutting blade with the frangible portion and sever the endmost T-Nut.

Abstract: A cutting tool according to one aspect of the present disclosure includes an attaching portion, a cutting portion having a core portion and a surface portion, and a joint portion. The attaching portion includes a hard component and a hard material. The hard component is at least one selected from the group consisting of TiC, TiCN, W, WC, Al2O3, and a combination of at least one of CBN and diamond and at least one of W and WC. The hard material includes one or two or more types of iron group elements, and has a Young's modulus of not more than 350 GPa. The core portion includes a cemented carbide material. The surface portion includes PCD or CBN. The cutting portion has a chamfer portion. The surface portion includes a groove, a flank face, and a cutting edge. The cutting edge extends toward the attaching portion.

Abstract: A heavy metal penetrator with a high tungsten content incorporating a central part or core formed of an alloy comprising from 85% to 97% in mass of tungsten associated with additional metals and which is enclosed by a peripheral sheath made of a more ductile tungsten alloy than that of the core. The sheath of the penetrator is made of an alloy comprising 30% to 72% in mass of tungsten, the core comprising nodules of tungsten bound in a matrix of a gamma phase ?C associating tungsten with additional metals, the two gamma phases being continuously joined to one another with no transition zone.

Abstract: A composite material comprising a plurality of hard particles surrounded by a matrix material comprising a plurality of nanoparticles. Earth boring tools including the composite material and methods of forming the composite material are also disclosed. A polycrystalline material having a catalyst material including nanoparticles in interstitial spaces between inter-bonded crystals of the polycrystalline material and methods of forming the polycrystalline material are also disclosed.

Abstract: A method of making a construction comprising a polycrystalline super-hard structure joined to a side surface of an elongate substrate. The method includes: providing a vessel configured for an ultra-high pressure, high temperature furnace, the vessel having an elongate cavity for containing a pre-sinter assembly and defining a longitudinal axis, the cavity having opposite ends connected by a cavity wall. The pre-sinter assembly comprises the substrate, an aggregation comprising a plurality of super-hard grains arranged over at least a part of the side surface of the substrate, and a spacer structure configured for spacing the substrate apart from the cavity wall. The spacer structure comprises material having a Young's modulus of at least 300 GPa.

Abstract: A drill bit 1 has a drill head 3 and a shank 4. The shank 4 has a body 20, an add-on part 40 and an internal channel 50. The drill head 3 is attached to the body 20. The add-on part 40 is attached to a lateral surface 21 of the body 20 and arranged completely within a cylindrical envelope 29 that circumscribes the body 20. The internal channel is configured within the add-on part and/or between the add-on part 40 and the lateral surface 21.

Abstract: A drill bit that includes a body having a lower end face for engaging a rock formation, the end face having a plurality of raised ribs extending from the face of the bit body and separated by a plurality of channels therebetween; and at least one of the plurality of ribs having a cutting portion of the at least one rib comprising a first diamond impregnated matrix material and at least a portion of a gage surface region thereof comprising a second diamond impregnated matrix material, the gage surface region backed by a third matrix material is disclosed.

Abstract: A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element assembly includes a cutting element having a substrate. The cutting element assembly additionally includes a superabrasive material bonded to the substrate. The substrate extends from an end surface to a back surface. A base member is also coupled to the back surface of the substrate. Additionally, a recess is defined in the base member and a structural element is coupled to the base member. The cutting element assembly also includes a biasing element configured to selectively bias the structural element.

Abstract: A disc cutter and a downhole tool including disc cutters therein. The disc cutter is disc-shaped and includes a lower portion and an upper portion. The lower portion is fabricated using a substrate material. At least a portion of the upper portion's perimeter is fabricated using at least one of polycrystalline diamond, synthetic diamond grit, natural diamond grit, and cubic boron nitride. According to certain exemplary embodiments, the disc cutter also includes an intermediate layer, which is fabricated from the substrate material, extending outwardly from at least a portion of the lower portion to a distal end positioned within the upper portion. In alternative exemplary embodiments, the disc cutter is disc-shaped and includes an inner portion made of substrate material, an outer portion made of at least one of polycrystalline diamond, synthetic diamond grit, natural diamond grit, and cubic boron nitride, and a channel extending orthogonally through the inner portion.

Abstract: Methods of repairing earth-boring tools may involve providing wear-resistant material over a temporary displacement member to repair a cutting element pocket in a body and a depth-of-cut control feature using the wear-resistant material. In some embodiments, the wear-resistant material may comprise a particle-matrix composite material. For example, a hardfacing material may be built up over a temporary displacement member to form or repair a cutting element pocket and provide a depth-of-cut control feature. Earth-boring tools may include a depth-of-cut control feature comprising a wear-resistant material. The depth-of-cut control feature may be configured to limit a depth-of-cut of a cutting element secured within a cutting element pocket partially defined by at least one surface of the depth-of-cut control feature. Intermediate structures formed during fabrication of earth-boring tools may include a depth-of-cut control feature extending over a temporary displacement member.

Abstract: A method including of manufacturing a drill bit includes inputting bit characteristics into a simulator. The bit characteristics may include a drill bit mass, coordinates of the bit center of gravity, and an inertia tensor of the bit. The bit center of gravity and a vector of the inertia tensor may be aligned with a bit axis in the simulator. Based on the alignment of the center of gravity and the inertia tensor with the bit axis, new bit characteristics may be determined. A drill bit with the new bit characteristics may be produced.

Abstract: Earth-boring drill bits include a bit body, an element having an attachment feature bonded to the bit body, and a shank assembly. Methods for assembling an earth-boring rotary drill bit include bonding a threaded element to the bit body of a drill bit and engaging the shank assembly to the threaded element. A nozzle assembly for an earth-boring rotary drill bit may include a cylindrical sleeve having a threaded surface and a threaded nozzle disposed at least partially in the cylindrical sleeve and engaged therewith. Methods of forming an earth-boring drill bit include providing a nozzle assembly including a tubular sleeve and nozzle at least partially within a nozzle port of a bit body.

Abstract: A method for bonding together components, such as a tip and a shaft which include mutually facing carbide end surfaces. The tip includes circumferentially spaced flutes formed in its cylindrical outer periphery. The shaft has a cylindrical outer periphery and a plurality of coolant holes extending through the shaft. Bonding of the tip to the shaft is performed by inserting gauge wires into the coolant holes and associated flutes, and positioning brazing material between the first and second end surfaces. A water-soluble bond-blocking material is applied to the gauge wires for preventing brazing of the gauge wires to the brazing material. The brazing material is heated to braze the first and second end surfaces together while the flutes and their associated coolant holes are maintained in alignment by the gauge wires. Then, the gauge wires are removed, and residual bond-blocking material is dissolved in water.

Abstract: A method of manufacturing a roller cone drill bit may include forming a body of a single piece having an upper end and a lower end; machining at the lower end of the body at least two journals extending downward and radially outward from a central axis of the body; machining at least one of a ball passage, a hydraulic fluid passageway, a grease reservoir, and a lubricant passageway; and mounting roller cones on the at least two journals.

Abstract: A method for the manufacture of a cutting tool provided with a tool holder (1) to which a cutter (2) is separably attached, includes applying a generative production process to a tool base body (3) to create the tool holder (1) with a desired finished shape.

Abstract: Provided are a drill blank, a method for manufacturing a blank, a drill, and a method for manufacturing a drill which allow a step of brazing to be easy and allow the brazing to be precise. A drill includes a drill blank brazed thereto in an elongated columnar-shape and made of cemented carbide. In the drill blank, both dA and dB are equal to or smaller than 2 mm, dA?dB>dC, a ratio of the length to dA is equal to or larger than 3, and dB/dA=0.96 to 1 and dC/dA=0.9 to 0.995 in a longitudinal direction, where dA indicates the diameter of one end of both ends, dB indicates the diameter of the other end thereof, and dC indicates the minimum diameter of a central portion. Brazing of the drill blank is easy and precision in brazing is enhanced.

Abstract: The invention relates to a reaming tool, comprising a rotationally drivable main body (16) and at least one cutting body (18) fastened thereto. The at least one cutting body has at least one reaming blade (26) at the edge of a rake face (28). According to the invention, a chip-forming step (32) and/or chip-breaking elements (34) are formed in the rake face (28) and the reaming blade (26) has a ground cutting edge (40, 42, 44).

Abstract: A method of joining a plurality of parts to form a unitary body. At least two sintered parts are provided. At least one of the sintered parts has at least one internal channel. Each of the parts is formed of a hard metal composition of material. The at least two sintered parts are assembled into the shape of a unitary body. Each of the at least two sintered parts has a joining surface and when each joining surface is brought into contact the surfaces form a bonding interface therebetween. The assembled parts are subjected to a vacuum or gas atmosphere, without the application of external pressure, and to a temperature sufficient to fuse the at least two sintered parts together at the bonding interface to form the unitary body.

Abstract: A method of joining a plurality of parts to form a unitary body includes providing at least two sintered parts. Each of the parts is formed of a hard metal composition of material. The sintered parts are assembled into the shape of a unitary body. Each of the sintered parts has a joining surface and when each joining surface is brought into contact the surfaces form a bonding interface therebetween. The assembled sintered parts are subjected to a temperature sufficient to fuse the sintered parts together at the bonding interface to form the unitary body. A wear resistant tool includes a plurality of sintered parts, each of the sintered parts is formed of a hard metal composition of material, wherein the plurality of sintered parts can be assembled into a unitary body, wherein the assembled parts are fused together at a respective bonding interface to form the unitary body.

Abstract: A method of joining a plurality of parts to form a unitary body. At least two sintered parts are provided. At least one of the sintered parts has at least one internal cavity. Each of the parts is formed of a hard metal composition of material. The at least two sintered parts are assembled into the shape of a unitary body. Each of the at least two sintered parts has a joining surface and when each joining surface is brought into contact the surfaces form a bonding interface therebetween. The assembled parts are subjected to a vacuum or gas atmosphere, without the application of external pressure, and to a temperature sufficient to fuse the at least two sintered parts together at the bonding interface to form the unitary body.

Abstract: A method of fabricating a micro drill, which includes a drill part for machining a hole and a shank part fixed to a motor, the drill part and the shank part being made of different materials. The method includes the steps of forming a drill part-forming powder compact having a recess in one end thereof, and forming a shank part-forming powder compact having a protrusion, the protrusion intended to be fitted into the recess of the drill part-forming powder compact, forming an assembly of the drill part-forming powder compact and the shank part-forming powder compact, with the protrusion fitted into the recess, and simultaneously sintering the assembly of the drill part-forming powder compact and the shank part-forming powder compact.

Abstract: The invention relates to a surgical tool (10) for reaming the diaphyseal canal of long bones, in particular of the femur, humerus, or tibia, in order to insert an intramedullary rod. The modular reaming head includes: a central core (60) and a peripheral bushing (24) that is coaxial to said central core (60) and connected via a plurality of vanes (41a-41e) connecting a front surface (12) of the tool (10) to a rear surface (11) of the tool (10), and teeth (26a-26e) on the outer surface of said peripheral bushing (24). The openings allow material to pass toward the rear when the tool advances within the diaphyseal canal, minimizing pressure and friction, resulting in a positive effect on the rate of clinical complications. The tool is preferably made using the metal injection molding (MIM) technique in order to reduce production costs and enable the one-time use thereof. The reaming head of the invention can be perfectly combined with composite or metal drive shafts.

Abstract: A production process is provided for a drill including the following steps. From a rod-shaped blank comprising an end section, a central section, and a hollow space extending at least through the end section and the central section along an axis of the blank, the end section is formed in a direction extending radially relative to the axis, the diameter of the hollow space in the end section being reduced. Either a cutting element is attached to the end section or grooves are introduced into the end section for forming a shank.

Abstract: The present invention provides a design method designing an implant specific drill bit comprising steps; e. determining or selecting a size and shape of an orthopedic implant comprising a circular shaped implant body and a centrally placed circular shaped extending post protruding from the bone contacting surface in a longitudinal y-axis direction of the implant; and f.

Abstract: A method of manufacturing a tool bit includes machining a working end into a piece of hexagonal bar stock. A shank adjacent the working end is machined, leaving a hexagonal drive portion adjacent the shank. The tool bit is heat treated, and a coating is applied to the working end, the shank, and the hexagonal drive portion of the tool bit to inhibit corrosion of the tool bit. At least a portion of the shank is polished to remove the coating from the portion of the shank.

Abstract: Methods include one or more of robotically positioning a cutting element on an earth-boring tool, using a power-driven device to move a cutting element on an earth-boring tool, and robotically applying a bonding material for attaching a cutting element to an earth-boring tool. Robotic systems are used to robotically position a cutting element on an earth-boring tool. Systems for orienting a cutting element relative to a tool body include a power-driven device for moving a cutting element on or adjacent the tool body. Systems for positioning and orienting a cutting element on an earth-boring tool include such a power-driven device and a robot for carrying a cutting element. Systems for attaching a cutting element to an earth-boring tool include a robot carrying a torch for heating at least one of a cutting element, a tool body, and a bonding material.

Abstract: A method of manufacturing a bit for a rotary drill, the bit including a drill tip (30), the method including providing a precursor structure (10) comprising substrate body (14) and a super-hard structure (12) joined to an upper surface of the substrate body; cutting a plurality of conformal inserts (20) from the precursor structure (10), each insert (20) comprising a part of the super-hard structure; providing a drill tip (30) configured for receiving the insert (20); and joining the insert to the drill tip (30).

Abstract: A production method for an insertion end, especially for an insertion end of a drilling, chiseling or boring tool, including the following steps: a longitudinal groove is formed in the outer surface of a preferably cylindrical end piece of a blank, whereby the longitudinal groove acquires an open end section on a front face of the end piece. The outer surface of the end piece is surrounded by a die tool that engages into the longitudinal groove outside of its open end section. The open end section is closed in that the surrounded end piece is compressed by means of a stamp acting on the front face. The segmented, multi-component die tool preferably lies flush against the outer surface of the end piece outside of the longitudinal grooves.

Abstract: A fixed-cutter earth-boring tool includes a first blade carrying a first plurality of cutting elements and having a first stiffness and a second blade configured to have a second stiffness different from the first stiffness. A method of forming an earth-boring tool includes forming a bit body having a plurality of blades, and providing at least one cutting element on at least one of the plurality of blades. At least one blade of the plurality has a stiffness different from a stiffness of another blade of the plurality. A fixed-cutter earth-boring drill bit includes a first blade having a first aggressiveness, and at least one additional blade having a second aggressiveness.

Abstract: A cutting bit includes a tool pick having a head and a shank, and a cutting tip having a body, a cap extending frontwardly from the body, and a base extending rearwardly from the body. The base defines an outer diameter of the cutting tip and a substantially flat rear surface at the rear of the cutting tip. A post extends axially frontwardly from a front surface of the head of the tool pick. A cavity extends axially frontwardly into the base from the rear surface of the cutting tip, the cavity having a diameter equal to or less than about 40% of the outer diameter of the cutting tip. When the cutting tip is mounted to the tool pick, the post is received into the cavity and a portion of the front surface of the tool pick mates with a portion of the rear surface of the cutting tip.

Abstract: The present invention relates to a method and a device for manufacturing a blank for a round tool and to a blank for a round tool, and eventually to a method for manufacturing a round tool and to a round tool obtained. The device comprises a die for extrusion and a sleeve arrangement comprising a sleeve, and an end member for closing the sleeve in one end. Extrusion through the die continuously forms an extruded material comprising chip flutes and optionally internal coolant channels, which is received by the sleeve arrangement. The extruded material received by the sleeve arrangement is reworked and shaped to a shank portion after the interior shape of the sleeve arrangement. A projection of the end member protruding into the sleeve forms a bore in the blank. When the shank portion is finished the end member is released and moved forward as extrusion continues to form a fluted portion to complete the blank.

Abstract: A method of designing an earth-boring rotary drill bit includes designing a bit body and cutting elements of the drill bit such that features of the drill bit other than cutting elements engage and rub against the subterranean formation being drilled by the drill bit at depths-of-cut beyond, but close to, an intended median depth-of-cut, and such that the amount of rubbing area between such features and the formation increases at a relatively rapid rate as the depth-of-cut increases beyond the intended median depth-of-cut. Such methods may be employed to mitigate the occurrence of the stick-slip phenomenon during drilling. A method of fabricating a drill bit includes configuring a bit body and cutting elements in accordance with such a design. Earth-boring drill bits include a bit body and cutting elements so configured.

Abstract: Methods include one or more of robotically positioning a cutting element on an earth-boring tool, using a power-driven device to move a cutting element on an earth-boring tool, and robotically applying a bonding material for attaching a cutting element to an earth-boring tool. Robotic systems are used to robotically position a cutting element on an earth-boring tool. Systems for orienting a cutting element relative to a tool body include a power-driven device for moving a cutting element on or adjacent the tool body. Systems for positioning and orienting a cutting element on an earth-boring tool include such a power-driven device and a robot for carrying a cutting element. Systems for attaching a cutting element to an earth-boring tool include a robot carrying a torch for heating at least one of a cutting element, a tool body, and a bonding material.

Abstract: A cutting edge portion intermediate form that is a pre-sintered body of the cutting edge portion and a supporting portion intermediate form that is a fully sintered body of the supporting portion are manufactured separately. Full sintering is then performed where front end portion of the supporting portion intermediate form is inserted into an insertion hole of the cutting edge portion intermediate form. During sintering, cobalt particles in powdered materials are converted into a liquid phase, and contracting occurs. Because the supporting portion intermediate form has already been fully sintered, only the cutting edge portion intermediate form contracts. The front end portion of the supporting portion intermediate form is squeezed by the cutting edge portion intermediate form. The carbide tip is therefore created in which the cutting edge portion and the supporting portion are strongly bonded.

Abstract: A drill bit 1 has a drill head 3 and a shank 4. The shank 4 has a body 20, an add-on part 40 and an internal channel 50. The drill head 3 is attached to the body 20. The add-on part 40 is attached to a lateral surface 21 of the body 20 and arranged completely within a cylindrical envelope 29 that circumscribes the body 20. The internal channel is configured within the add-on part and/or between the add-on part 40 and the lateral surface 21.

Abstract: A surface-coated cutting tool according to the present invention includes a base material and a coating film formed on the base material. The coating film includes at least one TiCN layer. The TiCN layer has a columnar crystal region. The columnar crystal region is characterized by having a composition of TiCxNy (in which 0.65?x/(x+y)?0.90) and having a (422) plane having a plane spacing of 0.8765 ? to 0.8790 ?.

Abstract: Earth-boring tools comprise a body comprising a plurality of radially extending blades. At least one blade of the plurality of radially extending blades comprises a blade support segment integral with the body. A blade frame segment is attached to a rotationally leading portion of the blade support segment. A plurality of cutting elements is attached to the blade frame segment. Methods of forming an earth-boring tool comprise forming a body including a blade support segment of at least one blade. At least one blade frame segment is attached to a rotationally leading portion the support segment of the at least one blade. A plurality of cutting elements is secured to the at least one blade segment.

Abstract: Displacement members for use in forming a bit body of an earth-boring rotary drill bit include a body having an exterior surface, at least a portion of which is configured to define at least one surface of the bit body as the bit body is formed around the displacement member. In some embodiments, the body may be hollow and/or porous. Methods for forming earth-boring rotary drill bits include positioning such a displacement member in a mold and forming a bit body around the displacement member in the mold. Additional methods include pressing a plurality of particles to form a body, forming at least one recess in the body, positioning such a displacement member in the recess, and sintering the body to form a bit body.

Abstract: An earth boring drill bit comprising: one or more legs; a bit body having a blade and a slot for receiving the leg; and one or more wedge between the leg and the slot fixing the leg within the slot. The slot may have two parallel sidewalls with one of the sidewalls forming an acute angle and the other forming an obtuse angle. The wedge may be secured immediately next to the obtuse angled sidewall. The wedge may have two obtuse angled sides. One or more bolts through each wedge may secure both the wedge and the leg to the bit body. In a preferred embodiment, an obtuse angled sidewall of the wedge is preferably secured immediately next to an acute angled side of the leg.

Abstract: A method includes the steps of assembling cone-leg assemblies, rotating the cones on their respective cone-leg assemblies to predetermined orientations such that cutting structures of one of the cone-leg assemblies are clear from the cutting structures of neighboring cone-leg assemblies, and installing the cone-leg assemblies in a predetermined sequence such that the plurality of cone-leg assemblies to intermesh with each other. Another method includes the steps of thermally fitting a plurality of one piece extended mud nozzles into the bit body to form a plurality of substantially straight direct unobstructed mud laminar flow paths, inserting a plurality of guide pins in preformed locator recesses in the body, and orienting a pre-assembled cone-leg assembly to align a groove on an inner surface of the leg with one of the plurality of guide pins, while thermally fitting the cone-leg assembly into a preformed bore in the body.

Abstract: A spiral fluted tap is provided which includes a threaded portion having an external thread corresponding to an internal thread to be cut and a cutting edge formed along a spiral flute formed to divide the external thread, and being screwed into a prepared hole that is provided on a workpiece to cut an internal thread by the cutting edge on an inner circumferential surface of the prepared hole with discharging chips toward a shank via the spiral flute, the spiral flute having a stepped portion at a rear end of a chamfer portion or in a portion on a shank side from the rear end of the chamfer portion in the threaded portion, and a flute bottom diameter on a distal end side of the spiral fluted tap from the stepped portion being smaller than a flute bottom diameter on a shank side from the stepped portion.

Abstract: Earth-boring tools comprise a body and one or more replaceable cutting structures attached to the body at a face region of the body. Each replaceable cutting structure comprises an attachment member and a cutting portion configured to engage an underlying earth formation. Methods of forming an earth-boring tool comprise attaching one or more cutting elements to a replaceable cutting structure; positioning the replaceable cutting structure proximate a region of a body of an earth-boring tool that is susceptible to at least one of localized wear and localized impact damage; and attaching the replaceable cutting structure to the body. Methods of repairing an earth-boring tool comprise bringing a replaceable cutting structure proximate at least one portion of a body of an earth-boring tool exhibiting at least one of localized wear and localized impact damage; and attaching the replaceable cutting structure to the earth-boring tool at the at least one portion.

Abstract: Method of making an earth-boring tool comprise forming a body comprising a face including a plurality of radially extending blades thereon and a cone region, a nose region, and a shoulder region. A plurality of cutting elements may be disposed on the blades at least in the cone region, the nose region, and the shoulder region. Some of the cutting elements may be configured to form kerfing pairs comprising at least two cutting elements disposed on different blades of the plurality of radially extending blades at least substantially at the same radial position from a central axis of the body. At least one of the blades and orientations and exposures of the plurality of cutting elements may be configured so that a summation of a lateral drilling force generated by each cutting element of the plurality of cutting elements is directed toward a lateral side of the body.

Abstract: A cutting bit includes a tool pick having a head and a shank, and a cutting tip having a body, a cap extending frontwardly from the body, and a base extending rearwardly from the body. The base defines an outer diameter of the cutting tip and a substantially flat rear surface at the rear of the cutting tip. A post extends axially frontwardly from a front surface of the head of the tool pick. A cavity extends axially frontwardly into the base from the rear surface of the cutting tip, the cavity having a diameter equal to or less than about 40% of the outer diameter of the cutting tip. When the cutting tip is mounted to the tool pick, the post is received into the cavity and a portion of the front surface of the tool pick mates with a portion of the rear surface of the cutting tip.