Well Drill Patents (Class 76/108.4)
  • Patent number: 11505998
    Abstract: An earth-boring tool may include at least one blade including a shoulder region and a face. A plurality of cutting elements may be arranged on the face of the blade and at least one cutting element may be positioned in the shoulder region such that a cutting face of the at least one cutting element is spaced a distance behind the face of the blade. A recessed portion of the blade may extend under at least one of the plurality of cutting elements arranged on the face of the blade and extending to the at least one cutting element positioned in the shoulder region.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: November 22, 2022
    Assignee: Baker Hughes Oilfield Operations LLC
    Inventor: John Morin
  • Patent number: 8973466
    Abstract: Earth-boring drill bits include a bit body, an element having an attachment feature bonded to the bit body, and a shank assembly. Methods for assembling an earth-boring rotary drill bit include bonding a threaded element to the bit body of a drill bit and engaging the shank assembly to the threaded element. A nozzle assembly for an earth-boring rotary drill bit may include a cylindrical sleeve having a threaded surface and a threaded nozzle disposed at least partially in the cylindrical sleeve and engaged therewith. Methods of forming an earth-boring drill bit include providing a nozzle assembly including a tubular sleeve and nozzle at least partially within a nozzle port of a bit body.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: March 10, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: Oliver Matthews, III, David A. Stockey, Redd H. Smith
  • Publication number: 20150053050
    Abstract: A method for manufacturing a drilling tool includes machining a cutter pocket into a tool body. The cutter pocket has at least a front planar surface, a back planar surface, a first side surface between the front and back planar surfaces, and a second side surface opposite the first side surface and between the front and back planar surfaces. Once machined, cutting elements are placed in the cutter pocket and then brazed in the cutter pocket.
    Type: Application
    Filed: November 10, 2014
    Publication date: February 26, 2015
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Jimykumar Prajapati, Navish Makkar, Michael James Rodgers, Robert Patrick Moore, Dwayne P. Terracina
  • Patent number: 8960338
    Abstract: A superabrasive compact (e.g., a polycrystalline diamond compact) including a substrate pre-coated with at least one braze layer and an in-process drill bit assembly including at least one of such superabrasive compacts are disclosed. Pre-coating the substrate with at least one braze layer and dimensioning the pre-coated substrate to fit within the tolerances of a conventionally-sized cutter recess of a drill bit body enables a drill bit manufacture to easily and rapidly braze the disclosed superabrasive compacts into the conventionally-sized cutter recess without substantially decreasing the superabrasive volume of the superabrasive compact.
    Type: Grant
    Filed: April 17, 2013
    Date of Patent: February 24, 2015
    Assignee: US Synthetic Corporation
    Inventor: Robert K. Galloway
  • Patent number: 8955209
    Abstract: A method for bonding together components, such as a tip and a shaft which include mutually facing carbide end surfaces. The tip includes circumferentially spaced flutes formed in its cylindrical outer periphery. The shaft has a cylindrical outer periphery and a plurality of coolant holes extending through the shaft. Bonding of the tip to the shaft is performed by inserting gauge wires into the coolant holes and associated flutes, and positioning brazing material between the first and second end surfaces. A water-soluble bond-blocking material is applied to the gauge wires for preventing brazing of the gauge wires to the brazing material. The brazing material is heated to braze the first and second end surfaces together while the flutes and their associated coolant holes are maintained in alignment by the gauge wires. Then, the gauge wires are removed, and residual bond-blocking material is dissolved in water.
    Type: Grant
    Filed: October 24, 2012
    Date of Patent: February 17, 2015
    Assignee: Diamond Innovations, Inc.
    Inventors: Dwight E. Dyer, Ray Phillip Conley
  • Publication number: 20150034394
    Abstract: Earth-boring drill bits may include a bit body including blades extending radially over a face of the earth-boring drill bit and cutting elements attached to each blade. Only cutting elements including planar cutting faces may be attached to at least one of the blades. Only cutting elements including nonplanar cutting faces may be attached to at least another of the blades. Only cutting elements including planar cutting faces or only cutting elements including nonplanar cutting faces may be attached to each of the blades. Only cutting elements including nonplanar cutting faces may be attached to a number of the blades that may be unequal to a number of the blades to which only cutting elements comprising planar cutting faces may be attached.
    Type: Application
    Filed: October 3, 2014
    Publication date: February 5, 2015
    Inventors: David Gavia, Nicholas J. Lyons, Juan Miguel Bilen, Danny E. Scott, Rudolf Carl Pessier
  • Publication number: 20140326515
    Abstract: A drill bit has a bit body, a plurality of blades extending radially from the bit body, at least one rolling cutter pocket disposed on the plurality of blades, and at least one rolling cutter, wherein each rolling cutter is disposed in one of the rolling cutter pockets, and wherein a side surface of the rolling cutter pocket and an outer circumferential surface of the rolling cutter have at least one mating lip and channel formed therein. Further, the rolling cutter may include a cavity extending at least partially along a rotational axis through the rolling cutter, from a bottom surface of the rolling cutter, and a retention pin disposed within the cavity.
    Type: Application
    Filed: December 4, 2012
    Publication date: November 6, 2014
    Applicant: Smith International, Inc.
    Inventors: Jibin Shi, Youhe Zhang
  • Publication number: 20140311801
    Abstract: In one aspect, a drill bit is disclosed that in one embodiment includes a bit body and a pad that extends from a retracted position to an extended position from a bit surface at a first rate and retracts from the extended position to a retracted position at a second rate that is less than the first rate.
    Type: Application
    Filed: April 17, 2013
    Publication date: October 23, 2014
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Jayesh R. Jain, Juan Miguel Bilen
  • Publication number: 20140291033
    Abstract: A downhole tool and method for manufacturing such downhole tool. The downhole tool includes a bit body having a blank and a matrix bonded to and surrounding the blank, a shank having a threaded connection at one end, and a butt joint formed within a gap formed between the blank and the shank and coupling the blank to the shank. The blank includes a first planar surface while the shank includes a second planar surface opposite the one end. The butt joint is formed between the first and second planar surfaces when positioned adjacent to one another, wherein the first planar surface is positioned external to the matrix.
    Type: Application
    Filed: March 19, 2014
    Publication date: October 2, 2014
    Applicant: VAREL INTERNATIONAL IND., L.P.
    Inventors: Marvin Windsor Amundsen, Charles Daniel Johnson
  • Publication number: 20140262511
    Abstract: In one aspect, a drill bit is disclosed that in one embodiment includes a plurality of elements that extend and retract from a surface of the drill bit, wherein the plurality of such elements are in fluid communication with each other to compensate for differing forces applied to such elements during drilling operations. In another aspect, a method of drilling a wellbore is provided that in one embodiment includes: conveying a drill string having a drill bit at an end thereof, wherein the drill bit includes a plurality of elements that extend and retract from a surface of the drill bit, wherein the plurality of such elements are in fluid communication with each other to compensate for differing forces applied to such elements during drilling operations; and drilling the wellbore using the drill string.
    Type: Application
    Filed: March 12, 2013
    Publication date: September 18, 2014
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Juan Miguel Bilen
  • Patent number: 8794356
    Abstract: Earth-boring tools include a body, one or more blades projecting outwardly from the body, and cutting elements carried by the blade. The cutting elements include at least one shearing cutting element and at least one gouging cutting element. Methods of forming an earth-boring tool include mounting a shearing cutting element comprising an at least substantially planar cutting face to a body of an earth-boring tool, and mounting a gouging cutting element comprising a non-planar cutting face to the body of the earth-boring tool. The gouging cutting element may be positioned on the body of the earth-boring tool such that the gouging cutting element will gouge formation material within a kerf cut in the formation material by the shearing cutting element, or between kerfs cut in the formation material by a plurality of shearing cutting elements.
    Type: Grant
    Filed: February 7, 2011
    Date of Patent: August 5, 2014
    Assignee: Baker Hughes Incorporated
    Inventors: Nicholas J. Lyons, Rudolf Carl Pessier, Danny E. Scott, David Gavia, Juan Miguel Bilen, Anthony A. DiGiovanni
  • Patent number: 8731717
    Abstract: Methods include one or more of robotically positioning a cutting element on an earth-boring tool, using a power-driven device to move a cutting element on an earth-boring tool, and robotically applying a bonding material for attaching a cutting element to an earth-boring tool. Robotic systems are used to robotically position a cutting element on an earth-boring tool. Systems for orienting a cutting element relative to a tool body include a power-driven device for moving a cutting element on or adjacent the tool body. Systems for positioning and orienting a cutting element on an earth-boring tool include such a power-driven device and a robot for carrying a cutting element. Systems for attaching a cutting element to an earth-boring tool include a robot carrying a torch for heating at least one of a cutting element, a tool body, and a bonding material.
    Type: Grant
    Filed: January 15, 2013
    Date of Patent: May 20, 2014
    Assignee: Baker Hughes Incorporated
    Inventors: David Keith Luce, Sean W. Wirth, Alan J. Massey, Crystal A. Parrot
  • Publication number: 20140027177
    Abstract: In one aspect, a drill bit is disclosed that in one embodiment includes a pad configured to extend and retract from a surface of the drill bit and a force application device configured to extend and retract the pad, wherein the force application device includes a force action member that includes a lever action device configured to extend and retract the pad from the drill bit surface. In another aspect, a method of drilling a wellbore is provided that in one embodiment includes: conveying a drill string having a drill bit at an end thereof, wherein the drill bit includes a pad configured to extend and retract from a surface of the drill bit and a force application device that includes a lever action device configured to extend and retract the pad from the surface of the drill bit; and rotating the drill bit to drill the wellbore.
    Type: Application
    Filed: July 30, 2012
    Publication date: January 30, 2014
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Thorsten Schwefe, Dan Raz, Gregory Rinberg
  • Publication number: 20140027176
    Abstract: In one aspect, a drill bit is disclosed that in one embodiment includes a pad configured to extend and retract from a surface of the drill bit, and a force application device configured to extend and retract the pad, wherein the force application device includes a screw driven by an electric motor that linearly moves a drive unit to extend and retract the pad from the drill bit surface. In another aspect, a method of drilling a wellbore is provided that in one embodiment includes: conveying a drill string having a drill bit at an end thereof, wherein the drill bit includes a pad configured to extend and retract from a surface of the drill bit and a force application device configured to extend and retract the pad, wherein the force application device includes a screw driven by an electric motor that moves a drive unit to extend the pad from the drill bit face; and rotating the drill bit to drill the wellbore.
    Type: Application
    Filed: July 30, 2012
    Publication date: January 30, 2014
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Thorsten Schwefe, Dan Raz, Gregory Rinberg
  • Patent number: 8616089
    Abstract: A method of making an earth-boring rotary drill bit including a bit body configured to carry one or more cutters for engaging a subterranean earth formation. The method includes providing a plurality of hard particles in a mold to define a particle precursor of the bit body. The method also includes infiltrating the particle precursor of the bit body with a molten matrix material comprising a shape memory alloy forming a hard particle-molten matrix material mixture, wherein the hard particles are randomly dispersed within the molten matrix material. The method further includes cooling the molten matrix material to solidify a matrix material and form the bit body comprising a particle-matrix composite material having the plurality of hard particles randomly dispersed throughout the matrix material.
    Type: Grant
    Filed: April 11, 2011
    Date of Patent: December 31, 2013
    Assignee: Baker Hughes Incorporated
    Inventors: Heeman Choe, John Stevens, Eric Sullivan
  • Publication number: 20130306380
    Abstract: An earth-boring tool includes a tool body of a fixed-blade reaming apparatus configured to be coupled within the drilling assembly. The tool body has a longitudinal axis and at least one reamer blade configured to be outwardly extendable for use in an expandable reamer and attachable on a fixed-blade reamer. The at least one reamer blade is attached to the tool body in an immovable manner relative to the tool body during use of the earth-boring tool in the formation of a subterranean wellbore.
    Type: Application
    Filed: March 15, 2013
    Publication date: November 21, 2013
    Inventors: Marcus Oesterberg, James D. Enterline
  • Publication number: 20130292188
    Abstract: An earth-boring tool having at least one cutting element with a multi-friction cutting face provides for the steering of formation cuttings as the cuttings slide across the cutting face. The multi-friction cutting element includes a diamond table bonded to a substrate of superabrasive material. The diamond table has a cutting face formed thereon with a cutting edge extending along a periphery of the cutting face. The cutting face has a first area having an average surface finish roughness less than an average surface finish roughness of a second area of the cutting face, the two areas separated by a boundary having a proximal end proximate the tool crown and a distal end remote from the tool crown.
    Type: Application
    Filed: May 1, 2012
    Publication date: November 7, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Juan Miguel Bilen, Anthony A. DiGiovanni, Chih C. Lin, Suresh G. Patel, Rudolf Carl Pessier, Danny E. Scott, Michael L. Doster
  • Publication number: 20130256034
    Abstract: Expandable reamers for enlarging a borehole in a subterranean formation include a tubular body, at least one curved blade track carried by the tubular body, and at least one blade engaged with the at least one blade track and configured to slide along the curved blade track along a curved path between a first retracted blade position and a second expanded blade position. To form such an expandable reamer, a tubular body having at least one curved blade track carried by the tubular body may be formed, and at least one blade may be engaged with the blade track. The blade and blade track may be configured such that the blade slides along the blade track along a curved path between a retracted position and an expanded position. Such expandable reamers may be used to enlarge boreholes in subterranean formations.
    Type: Application
    Filed: March 5, 2013
    Publication date: October 3, 2013
    Applicant: Baker Hughes Incorporated
    Inventor: Carl E. Poteet, III
  • Patent number: 8534392
    Abstract: A cutting/milling tool includes a tool body, a cutting end of the tool body, a first plurality of cutting elements having a substantially identical shape disposed at the cutting end of the tool body, and a second plurality of cutting elements having a different shape than the first plurality of cutting elements. The second plurality of cutting elements are substantially identical in shape to each other, and the second plurality of cutting elements are interspersed with the first plurality of cutting elements at the cutting end of the tool body. Also included is a method for making a cutting/milling tool.
    Type: Grant
    Filed: February 22, 2010
    Date of Patent: September 17, 2013
    Assignee: Baker Hughes Incorporated
    Inventors: Gerald D. Lynde, James McNicol
  • Patent number: 8522646
    Abstract: A method for forming a borehole enlargement tool that includes providing a steel body structure, forming at least one rib structure from a matrix material and abrasive particles, affixing the at least one rib structure to the body structure, and affixing the steel body structure to an elongated tubular body is disclosed.
    Type: Grant
    Filed: April 1, 2011
    Date of Patent: September 3, 2013
    Assignee: Smith International, Inc.
    Inventors: Tommy Laird, Navish Makkar
  • Publication number: 20130153305
    Abstract: A drill bit that provides enhanced stability and a method for manufacturing such bit. In a preferred embodiment, the hybrid drill bit includes a single short driven blade in the shoulder region of the bit having each of its primary cutters plural set, sharing a common radial/elevational position with a primary cutter in an adjacent blade. All other primary cutters of the drill bit are single set at unique radial/elevational positions. The trailing plural-set cutters do less work than the other cutters and disrupt resonance and the feedback mechanism that leads to vibration, instability and whirling. In alternate embodiments, multiple blade pairs or groups may have primary cutters in the shoulder region that are plural set, sharing common radial/elevational positions with other primary cutters.
    Type: Application
    Filed: December 15, 2011
    Publication date: June 20, 2013
    Inventor: Benjamin CHREST
  • Publication number: 20130140094
    Abstract: A drill bit has a bit body, a plurality of blades extending radially from the bit body, wherein each blade comprises a leading face and a trailing face, a plurality of cutter pockets disposed on the plurality of blades, at least one rolling cutter, wherein each rolling cutter is disposed in one of the cutter pockets, and wherein each rolling cutter comprises a cutting face, a cutting edge, an outer circumferential surface, and a back face. A back retainer is disposed adjacent to the back face, wherein the back retainer protrudes partially into the rolling cutter along a rotational axis of the rolling cutter, and a front retainer is disposed adjacent to the at least one rolling cutter on the leading face of the blade. Each front retainer has a retention end, wherein the retention end is positioned adjacent to a portion of the cutting face of each rolling cutter, and an attachment end, wherein the attachment end is attached to a portion of the blade.
    Type: Application
    Filed: December 5, 2012
    Publication date: June 6, 2013
    Applicant: SMITH INTERNATIONAL, INC.
    Inventor: Smith International, INC.
  • Patent number: 8439136
    Abstract: Embodiments of the present invention include a drill bit comprised of a plurality of blades. A first plurality of the blades has cutting elements positioned substantially within the cone section of the drill bit. A second plurality of blades has cutting elements positioned substantially within the blade flank section and the blade shoulder section. Another embodiment of the first plurality of blades in which the blades end or truncate at a radial distance substantially less than the radial distance of the blade shoulder section from the center of the drill bit.
    Type: Grant
    Filed: April 2, 2010
    Date of Patent: May 14, 2013
    Assignee: Atlas Copco Secoroc LLC
    Inventors: Mark L. Jones, Kenneth M. Curry
  • Patent number: 8439137
    Abstract: A superabrasive compact (e.g., a polycrystalline diamond compact) is disclosed, which includes a substrate pre-coated with at least one braze layer and an in-process drill bit assembly including at least one of such superabrasive compacts. Pre-coating the substrate with at least one braze layer and dimensioning the pre-coated substrate to fit within the tolerances of a conventionally-sized cutter recess of a drill bit body enables a drill bit manufacture to easily and rapidly braze the disclosed superabrasive compacts into the conventionally-sized cutter recess without substantially decreasing the superabrasive volume of the superabrasive compact.
    Type: Grant
    Filed: January 15, 2010
    Date of Patent: May 14, 2013
    Assignee: US Synthetic Corporation
    Inventor: Robert K. Galloway
  • Publication number: 20130088364
    Abstract: During drilling of an earth borehole, resistance measurements may be made at the drill bit through use of a bottom hole assembly that includes a drill bit having a sensor, such as an electrode, located generally at an exterior surface of the drill bit. The current will be induced in the formation from multiple transmitters, at least one of which will be supported on, or very close to the drill bit. Connection mechanisms are described that enable the releasable engagement of electrical conductors to circuitry within the drill bits. The obtained resistivity measurements at the drill bit can be used for many purposes, including formation imaging and geosteering of the drilling operation.
    Type: Application
    Filed: January 22, 2010
    Publication date: April 11, 2013
    Applicant: Halliburton Energy Services, Inc.
    Inventors: Michael S. Bittar, Gary Weaver, Vadim Minosvan
  • Publication number: 20130081881
    Abstract: A rolling cone cutter for a roller cone earth-boring bit has a generally conical body. The generally conical body defines a plurality of lands and grooves. Each land supports a circumferential row of primary cutter elements. At least one of the plurality of lands has a land sidewall. The land sidewall defines a boundary of an adjacent groove. A plurality of protective inserts are disposed within the land sidewall. The protective inserts may reduce erosion of the land sidewall. One or more protective inserts may be disposed between a pair of primary cutters.
    Type: Application
    Filed: August 17, 2012
    Publication date: April 4, 2013
    Applicant: Varel International, Ind., L.P.
    Inventors: Amnach Kongamnach, Inpeng Bouaphanh
  • Patent number: 8387724
    Abstract: A rotary drill bit having one or more fluid nozzles is provided. Each nozzle may include interior surfaces designed to optimize hydraulic performance and efficiency of fluid flowing through the nozzle. The interior surfaces cooperate with each other to minimize turbulent fluid flow through the respective nozzle. Each nozzle may also include a discharge port or outlet with at least one Coanda surface operable to direct fluid flow in a direction which optimizes efficiency of transferring fluid energy to adjacent portions of a wellbore. The orientation of fluid flow from each nozzle may be directed to optimize cleaning of associated cutting structures and/or to minimize or prevent balling of formation cuttings.
    Type: Grant
    Filed: October 31, 2011
    Date of Patent: March 5, 2013
    Assignees: Halliburton Energy Services, Inc., University of Cincinnati
    Inventors: Ephraim J. Gutmark, Tuck Leong Ho
  • Publication number: 20130036872
    Abstract: A modular fixed cutter earth-boring bit body includes a blade support piece and at least one blade piece fastened to the blade support piece. A modular fixed cutter earth-boring bit and methods of making modular fixed cutter earth-boring bit bodies and bits also are disclosed.
    Type: Application
    Filed: October 16, 2012
    Publication date: February 14, 2013
    Applicant: TDY INDUSTRIES, LLC
    Inventor: TDY Industries, LLC
  • Patent number: 8360176
    Abstract: A method for a down hole cutting tool is disclosed, wherein the cutting tool includes a cutting element support structure having at least one cutter pocket to support a cutting element comprising a substrate and an ultrahard layer. The method includes inserting a base portion of the cutting element into the cutter pocket; locating a first braze alloy such that when heated the first braze alloy melts and fills a space in the cutter pocket between the cutting element and the cutting element support structure adjacent the ultrahard layer; locating a second braze alloy such that when heated the second braze alloy melts and fills a space in the cutter pocket between the cutting element and the cutting element support structure non-adjacent the ultrahard layer; and heating the first and second braze alloy such that they melt.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: January 29, 2013
    Assignee: Smith International, Inc.
    Inventors: Youhe Zhang, Yuelin Shen, Hong Deng
  • Patent number: 8355815
    Abstract: Methods include one or more of robotically positioning a cutting element on an earth-boring tool, using a power-driven device to move a cutting element on an earth-boring tool, and robotically applying a bonding material for attaching a cutting element to an earth-boring tool. Robotic systems are used to robotically position a cutting element on an earth-boring tool. Systems for orienting a cutting element relative to a tool body include a power-driven device for moving a cutting element on or adjacent the tool body. Systems for positioning and orienting a cutting element on an earth-boring tool include such a power-driven device and a robot for carrying a cutting element. Systems for attaching a cutting element to an earth-boring tool include a robot carrying a torch for heating at least one of a cutting element, a tool body, and a bonding material.
    Type: Grant
    Filed: February 12, 2009
    Date of Patent: January 15, 2013
    Assignee: Baker Hughes Incorporated
    Inventors: David Keith Luce, Sean W. Wirth, Alan J. Massey, Crystal A. Parrott
  • Publication number: 20130008724
    Abstract: A method of making a drill bit for drilling subterranean formations includes forming a first blade having a shape and configuration defined by one or more first parameters and forming a second blade having a shape and configuration defined by one or more second parameters. One of the first parameters is different than one of the second parameters.
    Type: Application
    Filed: June 14, 2012
    Publication date: January 10, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Lance A. Endres, Gregory Carlton Prevost, Tyler Rhes Reynolds
  • Publication number: 20120279785
    Abstract: Earth-boring drill bits comprise a bit body having a plurality of radially extending blades and a plurality of cutting elements attached to the plurality of radially extending blades. Only gouging cutting elements are attached to at least one blade of the plurality of radially extending blades. Only shearing cutting elements are attached to at least another blade of the plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades of the plurality of radially extending blades that is different from a number of blades of the plurality of radially extending blades to which only gouging cutting elements are attached. Methods of forming an earth-boring drill bit comprise forming a bit body including a plurality of radially extending blades. Only shearing cutting elements are attached to a number of blades different from a number of blades to which only gouging cutting elements are attached.
    Type: Application
    Filed: May 5, 2011
    Publication date: November 8, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: David Gavia, Nicholas J. Lyons, Juan Miguel Bilen, Danny E. Scott, Rudolf Carl Pessier
  • Patent number: 8261632
    Abstract: Methods of forming bit bodies for earth-boring bits include assembling and sintering infiltrated green components, infiltrated brown components, or infiltrated fully sintered components. Other methods include isostatically pressing a powder to form a green body substantially composed of a particle-matrix composite material, and sintering or hot isostatic pressing the green body or brown body to provide a bit body having a desired final density. Methods of forming earth-boring bits include providing a bit body substantially formed of a particle-matrix composite material and attaching a shank to the body. The body is provided by pressing a powder to form a green body and sintering the green body.
    Type: Grant
    Filed: July 9, 2008
    Date of Patent: September 11, 2012
    Assignee: Baker Hughes Incorporated
    Inventor: John H. Stevens
  • Publication number: 20120205162
    Abstract: Downhole tools are provided with a topographical pattern, and anti-balling material is provided over the topographical pattern. The topographical pattern may be defined by at least one of a plurality of recesses extending into a surface of a body of the tool and a plurality of protrusions protruding from the surface. Downhole tools include an insert disposed within a recess in a body, and the insert comprises an anti-balling material having a composition selected to reduce accumulation of formation cuttings on the tools when the tools are used to form or service a wellbore. Downhole tools include anti-balling material disposed over a porous mass provided over the surfaces of the tools. Methods of forming downhole tools include providing anti-balling material over features on and/or in a surface of a body of a tool. Methods of repairing downhole tools include removing an insert therefrom and disposing a replacement insert therein.
    Type: Application
    Filed: April 24, 2012
    Publication date: August 16, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Suresh G. Patel, Chaitanya K. Vempati, Steven R. Radford, Timothy K. Marvel, Bruce Stauffer, George I. Butler
  • Patent number: 8172914
    Abstract: The present invention relates to compositions and methods for forming a bit body for an earth-boring bit. The bit body may comprise hard particles, wherein the hard particles comprise at least one of carbide, nitride, boride, and oxide and solid solutions thereof, and a binder binding together the hard particles. The binder may comprise at least one metal selected from cobalt, nickel, and iron, and at least one melting point-reducing constituent selected from a transition metal carbide in the range of 30 to 60 weight percent, boron up to 10 weight percent, silicon up to 20 weight percent, chromium up to 20 weight percent, and manganese up to 25 weight percent, wherein the weight percentages are based on the total weight of the binder.
    Type: Grant
    Filed: August 15, 2008
    Date of Patent: May 8, 2012
    Assignees: Baker Hughes Incorporated, TDY Industries, Inc.
    Inventors: Prakash K. Mirchandani, Jimmy W. Eason, James J. Oakes, James C. Westhoff, Gabriel B. Collins
  • Publication number: 20120103690
    Abstract: A drill bit made according to one embodiment includes a first member including one of a magnet and a coil, and a second member that moves relative to the first member, the second member including the other of the magnet and the coil, wherein the relative motion causes the generation of an electrical charge in the coil.
    Type: Application
    Filed: October 27, 2010
    Publication date: May 3, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Suresh G. Patel, Clifton N. B. Triplett
  • Patent number: 8147572
    Abstract: Thermally stable diamond constructions comprise a diamond body having a plurality of bonded diamond crystals and a plurality of interstitial regions disposed among the crystals. A metallic substrate is attached to the diamond body. A working surface is positioned along an outside portion of the diamond body, and the diamond body comprises a first region that is substantially free of a catalyst material, and a second region that includes the catalyst material. The diamond body first region extends from the working surface to depth of at least about 0.02 mm to a depth of less than about 0.09 mm. The diamond body includes diamond crystals having an average diamond grain size of greater than about 0.02 mm, and comprises at least 85 percent by volume diamond based on the total volume of the diamond body.
    Type: Grant
    Filed: July 11, 2007
    Date of Patent: April 3, 2012
    Assignee: Smith International, Inc.
    Inventors: Ronald K. Eyre, Anthony Griffo, Thomas W. Oldham
  • Publication number: 20120055713
    Abstract: A drill bit according to one embodiment includes a center member configured to rotate at a first speed and an outer member disposed outside the center member, wherein the outer member is configured to rotate at a second speed. The drill bit also includes a first cutter disposed on the center member and a second cutter disposed on the outer member, wherein the first speed and second speeds are configured to control a resultant side force of the drill bit.
    Type: Application
    Filed: August 31, 2011
    Publication date: March 8, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Wolfgang E. Herberg, Matthias Meister
  • Patent number: 8127869
    Abstract: Earth-boring tools comprise a body having a face at a leading end. A plurality of cutting elements are disposed over the face and configured as a plurality of kerfing pairs comprising two or more cutting elements disposed at substantially the same radial position relative to a bit axis, wherein each of the at least two cutting elements follows substantially the same cutting path when the bit is rotated about its axis. Earth-boring tools are further configured so that a summation of a lateral force generated during drilling by each cutting element of the plurality of cutting elements is directed toward a side of the body.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: March 6, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: Chaitanya K. Vempati, Jack T. Oldham, Suresh G. Patel, Danielle M. Fuselier
  • Publication number: 20120043137
    Abstract: A rotary drill bit having one or more fluid nozzles is provided. Each nozzle may include interior surfaces designed to optimize hydraulic performance and efficiency of fluid flowing through the nozzle. The interior surfaces cooperate with each other to minimize turbulent fluid flow through the respective nozzle. Each nozzle may also include a discharge port or outlet with at least one Coanda surface operable to direct fluid flow in a direction which optimizes efficiency of transferring fluid energy to adjacent portions of a wellbore. The orientation of fluid flow from each nozzle may be directed to optimize cleaning of associated cutting structures and/or to minimize or prevent balling of formation cuttings.
    Type: Application
    Filed: October 31, 2011
    Publication date: February 23, 2012
    Inventors: Ephraim J. Gutmark, Tuck Leong Ho
  • Patent number: 8074869
    Abstract: A reactive foil is used to assemble the components of rock bit cutters and to affix cutting elements to rock bit bodies. A small pulse of localized energy ignites the foil in a fraction of a second to deliver the necessary amount of heat energy to flow solder or braze and form a strong, true metallic joint. The reaction in the foil may be activated using optical, electrical, or thermal sources.
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: December 13, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Nicholas J. Lyons, Nathan David Ames
  • Publication number: 20110240376
    Abstract: Various downhole drilling tools designed and manufactured at least in part on evaluating respective forces acting on respective groups and sets of cutting elements during simulated engagement with the downhole end of a wellbore and drilling from a first downhole formation into a second downhole formation. Simulating forces acting on each cutting element as the cutting element contacts a downhole formation may be used to force balance downhole drilling tools during transition drilling or non-uniform downhole drilling conditions. Multilevel force balanced downhole drilling tools may be designed using five respective simulations, cutter group level, neighbor cutter group level, cutter set level, group of N (N=3 or N=4) consecutive cutters level and all cutters level. Various cutter layout procedures and algorithms may also be used to design multilevel force balanced downhole drilling tools which may drill faster with higher lateral stability, especially during downhole transiting drilling conditions.
    Type: Application
    Filed: December 9, 2009
    Publication date: October 6, 2011
    Inventor: Shilin Chen
  • Publication number: 20110203856
    Abstract: A cutting/milling tool includes a tool body; a cutting end of the tool body; a first plurality of cutting elements having a substantially identical shape disposed at the cutting end of the tool body; and a second plurality of cutting elements having a different shape than the first plurality of cutting elements, the second plurality of cutting elements being substantially identical in shape to each other, the second plurality of cutting elements being interspersed with the first plurality of cutting elements at the cutting end of the tool body.
    Type: Application
    Filed: February 22, 2010
    Publication date: August 25, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Gerald D. Lynde, James McNicol
  • Publication number: 20110198128
    Abstract: A drill bit includes a bit body having a face on which two different types of cutters are disposed, the first type being cutting elements suitable for drilling at least one subterranean formation and the second type being at least one of an abrasive cutting structure and an abrasive cutting element suitable for drilling through a casing shoe, reamer shoe, casing bit, casing or liner string and cementing equipment or other components, as well as cement. Methods of forming earth-boring tools include disposing at least one abrasive cutting structure or element on the earth-boring tool. Methods of drilling with earth-boring tools including drilling with at least one abrasive cutting structure or element.
    Type: Application
    Filed: April 27, 2011
    Publication date: August 18, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Eric E. McClain, Michael L. Doster, John C. Thomas, Matthew R. Isbell, Jarod DeGeorge, Chad T. Jurica
  • Publication number: 20110192651
    Abstract: Earth-boring tools include a body, one or more blades projecting outwardly from the body, and cutting elements carried by the blade. The cutting elements include at least one shearing cutting element and at least one gouging cutting element. Methods of forming an earth-boring tool include mounting a shearing cutting element comprising an at least substantially planar cutting face to a body of an earth-boring tool, and mounting a gouging cutting element comprising a non-planar cutting face to the body of the earth-boring tool. The gouging cutting element may be positioned on the body of the earth-boring tool such that the gouging cutting element will gouge formation material within a kerf cut in the formation material by the shearing cutting element, or between kerfs cut in the formation material by a plurality of shearing cutting elements.
    Type: Application
    Filed: February 7, 2011
    Publication date: August 11, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Nicholas J. Lyons, Rudolf Carl Pessier, Danny E. Scott, David Gavia, Juan Miguel Bilen
  • Publication number: 20110174548
    Abstract: Downhole tools are provided with a topographical pattern, and anti-balling material is provided over the topographical pattern. The topographical pattern may be defined by at least one of a plurality of recesses extending into a surface of a body of the tool and a plurality of protrusions protruding from the surface. Downhole tools include an insert disposed within a recess in a body, and the insert comprises an anti-balling material having a composition selected to reduce accumulation of formation cuttings on the tools when the tools are used to form or service a wellbore. Downhole tools include anti-balling material disposed over a porous mass provided over the surfaces of the tools. Methods of forming downhole tools include providing anti-balling material over features on and/or in a surface of a body of a tool. Methods of repairing downhole tools include removing an insert therefrom and disposing a replacement insert therein.
    Type: Application
    Filed: January 13, 2011
    Publication date: July 21, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Suresh G. Patel, Chaitanya K. Vempati, Steven R. Radford, Timothy K. Marvel, Bruce Stauffer, George I. Butler
  • Publication number: 20110162893
    Abstract: A drill bit having a bit body, at least one blade extending radially from the bit body, a plurality of blade cutting elements disposed on each blade, at least one journal extending downwardly and radially outward from a longitudinal axis of the drill bit, a roller cone or roller disc mounted rotatably to each journal, and a plurality of cutting elements disposed on each roller cone or roller disc, and methods for making the drill bit are disclosed.
    Type: Application
    Filed: January 5, 2011
    Publication date: July 7, 2011
    Applicant: SMITH INTERNATIONAL, INC.
    Inventor: Zhehua Zhang
  • Publication number: 20110147089
    Abstract: A drill bit is provided that in one embodiment includes a force application device on a body of a drill bit, the force application device including a floating member and a force application member configured to extend from the floating member to apply a force on a wellbore wall when the drill bit is used to drill a wellbore.
    Type: Application
    Filed: March 2, 2011
    Publication date: June 23, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Ajay V. Kulkarni, David K. Luce, John F. Bradford
  • Publication number: 20110108326
    Abstract: A drill bit configured for boring holes or wells into the earth include a plurality of blades configured with a recessed center such that the blades cut a core therebetween. Cutting elements in the recessed center are configured to cut and remove the core. The recessed center has a first diameter at a height from the cutting elements in the recessed center and a second diameter smaller than the first diameter such that the confining stress on the core is relieved prior to being cut by the cutting elements in the recessed center.
    Type: Application
    Filed: November 9, 2010
    Publication date: May 12, 2011
    Inventors: Mark L. JONES, Kyle E. JOHNSON
  • Publication number: 20110073369
    Abstract: Earth-boring tools comprise a body having a face at a leading end. A plurality of cutting elements are disposed over the face and configured as a plurality of kerfing pairs comprising two or more cutting elements disposed at substantially the same radial position relative to a bit axis, wherein each of the at least two cutting elements follows substantially the same cutting path when the bit is rotated about its axis. Earth-boring tools are further configured so that a summation of a lateral force generated during drilling by each cutting element of the plurality of cutting elements is directed toward a side of the body.
    Type: Application
    Filed: September 28, 2010
    Publication date: March 31, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Chaitanya K. Vempati, Jack T. Oldham, Suresh G. Patel, Danielle M. Fuselier