Abstract: A method of manufacturing a downhole tool includes machining at least one mill blade integral cage comprising a plurality of mill blades arranged around a central axis and securing the at least one mill blade integral cage on a tool body.

Abstract: A tool pick including a head portion, a larger diameter shoulder positioned rearwardly adjacent to the head portion and joined to the head portion at a junction, and a shank extending rearwardly with respect to the shoulder. Two or more fins extend generally radially outward from the head portion and the shoulder, each fin having an outer surface sloping outwardly and rearwardly from the head portion and a pair of side surfaces, a rear end of each fin being located rearward of the junction between the head portion and the shoulder, the fins defining a maximum diameter of at least about 105% of the diameter of the shoulder such that the outer surface of the fin at an axial position aligned with the junction is located radially outward with respect to the junction.

Abstract: A cutting tool includes an insert defining a flank face, a rake face, and a cutting edge between the flank face and rake face. The cutting tool includes micro-nozzles formed in at least one of the tool body and the insert, and aimed at the cutting edge. Each micro-nozzle generates a micro jet of cutting fluid in close proximity to the cutting edge and adjacent to at least one of the flank face and the rake face.

Abstract: A milling cutter for milling a groove into a blade footing of a turbine blade made from a superalloy. The milling cutter comprises a shaft part and a cutting part connected to the shaft part in the longitudinal direction. The cutting part has flutes and, when viewed in cross section perpendicular to the longitudinal direction, has several cutting teeth distributed about the periphery. The cutting teeth are designed as scraping teeth with negative cutting geometry.

Abstract: Thin shredder blade having blade points without steps, including blade body and cutting part located on periphery of blade body and includes a blade point. The cutting part includes a primary protrusion protruding from the cutting part. The primary protrusion includes a top, an inclined plane extending between the top and blade point, and an acute angle formed by inclined plane and blade body. The plane is an inverted triangle. The cutting part further includes first and second hemlines extending from the blade body and intersecting to the blade point. A first plane extends between the top and first hemline and intersects with the inclined plane. The blade body includes a large protrusion which protrudes in the same direction as the primary protrusion. The blade sets formed by the thin blades and the manufacturing method of the thin blades are provided.

Abstract: Systems, apparatuses and methods are disclosed for an orthopedic cast remover. The cast remover includes a rotatable cutting assembly having first and second cutting wheel sandwiched between a smaller-sized hub, where the space between the first and second wheel defines a passage in which fractured material may pass. A shear is coupled to the cutting assembly and is positioned in the passage, where edges of the shear are configured to engage with each of the cutting wheels. During operation, rigid material, such as a cast shell, passes along a top surface of the shear and is fractured into a predetermined width at a point where the shear edges engage with the rotating cutting wheels. The fractured material is fed into the passage for easy removal.

Abstract: In one aspect of the present invention a disc cutter for an earth boring system includes an axle and a sintered polycrystalline ceramic disc disposed about and forming a continuous perimeter around the axle. The disc cutter may be attached to a drill bit comprising a body, working face and plurality of blades. Another aspect of the present invention comprises a method of forming a disc cutter including providing a can of a generally cylindrical shape with a central axis, positioning a column of disposable material, carbide, and crystalline grains in such a manner so when put under high temperature and high pressure a compact in the shape of a disc cutter may be formed and a column from the center axis may be removed. Another method for forming a disc cutter comprises forming a plurality of compacts and bonding the compacts together in a generally toroidal shape.

Abstract: The shank (12) of a disposable rotary cutting tool (10) comprises a pipe section (16) cut from a drawn metal pipe. The tool head (14) is formed from a cut-out (18a, 18b) of a drawn metal sheet or a section of a metal tube by non-cutting machining. The pipe section (16) and the tool head (14) are advantageously attached by force fitting.

Abstract: A scribing wheel for a brittle material includes a circumferential ridgeline in which two truncated cones have connected bottoms so as to share a rotational axis. Alternating notches and protrusions are formed along the circumference ridgeline. The protrusion are portions of the ridgeline remaining after the ridgeline is notched. The length of the notches is less than that of the protrusions so that a catch on the surface is improved while lowering the high penetrability.

Abstract: A rotary cutting tool or end mill is provided, the tool comprising a plurality of pairs of diametrically-opposed, symmetrical, helical flutes formed in a cutting portion of the tool body, wherein the pitch between at least one pair of adjacent helical flutes is less than or greater than the pitch of at least one other pair of adjacent helical flutes in at least one radial plane along the axial length of the flutes, a plurality of peripheral cutting edges, wherein at least one of the peripheral cutting edges has a radial rake angle different from radial rake angle of a peripheral cutting edge of a different helical flute.

Abstract: A hole cutter having an extruded plate cap and methods and apparatuses for making such caps and hole cutters. The plate cap has planar opposing external and internal surfaces with an extruded hub extending axially inwardly from the internal surface. An aperture extends axially through the hub from the external surface. At least a portion of the aperture can be threaded for threaded engagement with a driving arbor. The hub is long enough so that the threaded portion contains at least two full threads. A blade body with a cutting edge is attached to the cap to form a hole cutter.

Abstract: The present disclosure relates to cutting tool edges that include on a rake face a superabrasive layer and a HPHT sintered or HPHT bonded cap layer. The cap layer improves adhesion between the superabrasive layer and an optional coating system for the cutting insert and acts as a thick anti-friction layer and/or a thermal barrier coating.

Abstract: A coulter or disc having a plurality of directional notches therein is used in one rotational direction for one use and an opposite rotational direction for a different use. The notches are selected from many arcuate shapes and sizes. The notches taper from sharp to dull from one end to the other, but in use one can chose to lead with the dull or the sharp end of the notches. A method of making and using such coulters or discs is described and shown.

Abstract: Composite articles, including composite rotary cutting tools and composite rotary cutting tool blanks, and methods of making the articles are disclosed. The composite article includes an elongate portion. The elongate portion includes a first region composed of a first cemented carbide, and a second region autogenously bonded to the first region and composed of a second cemented carbide. At least one of the first cemented carbide and the second cemented carbide is a hybrid cemented carbide that includes a cemented carbide dispersed phase and a cemented carbide continuous phase. At least one of the cemented carbide dispersed phase and the cemented carbide continuous phase includes at least 0.5 percent by weight of cubic carbide based on the weight of the phase including the cubic carbide.

Abstract: A cutting die is formed by scanning a laser beam along a path corresponding to a blade pattern, and introducing a selected powder to build up an integral blade of high grade, and hard-to-wear material on the relatively softer die body. The final blade shape is machined or produced by EDM or milling. Further hardening by heat treatment is optional. Other heat sources and cladding materials could be used.

Abstract: The present invention concerns a rotary cutting tool (1) with a cylindrical supporting spindle (2) and several individual blades (3) with essentially radial cutting edges, helically ground and set at regular intervals on the outer surface of the spindle, each blade (3) having a rectilinear base (4) which inserts into a slot (5) of the same shape as said base, each individual blade (3) being mechanically fixed to the spindle (2), characterized in that it also comprises two covers (8, 9) fixed to the respective bases (8?, 9?) of the spindle (2) so as to reinforce the fixing of the blades (3).

Abstract: A chatter-resistant end mill and a method of making such an end mill, in which the teeth of the end mill are unequally spaced apart to substantially reduce or eliminate vibrations produced during cutting of a work piece.

Abstract: A method for manufacturing a surface-coated cutting insert that includes an insert body having a substrate of tungsten carbide-based cemented carbide, titanium carbonitride-based cermet or ceramics, a base layer, an intermediate layer and an outermost layer. The base layer and the outermost layer are made of a single layer or two or more layers formed of carbides, nitrides, oxides, or borides of one selected from the group consisting of Group IVa metals, Group Va metals, Group VIa metals, aluminum and silicon, or complex compounds thereof, and the intermediate layer is formed of primarily Al2O3. The outermost layer is removed on part of the insert body surface including the flank face and a flank face-side cutting edge portion of the intersecting edge line region, with the outermost layer being left on part of the rake face inside a boundary with the intersecting edge line region.

Abstract: A rotary cutting tool is provided which is less likely to cause chips to get stuck, and which can be manufactured at a low cost. The rotary cutting tool includes a body having a relief surface (6) and a rake face (7) which is connected to the relief surface (6). An oxide film (9) is formed on the rake face (7) by oxidizing the surface of the body, and a hard film (8) is formed on the relief surface (6) and the oxide film (9). The hard film (8) is made of a metal carbide, a metal nitride, a metal carbonitride, or a solid solution thereof.

Abstract: A disposable acetabular reamer having a cutter blade (16) molded into the surface of a support (11). The cutter blade is formed of a single flat sheet of metallic material having a series of teeth (24) formed thereon which protrude above the surface of the support such that when the acetabular reamer is rotated, the teeth contact and reduce the surface of a boney socket. The invention includes a novel method of forming the reamer which includes shaping the cutter blade once teeth are formed therein and integrating the cutter blade into the support coincident with the shaping process. The assembled unit is so economical that it may be discarded after use.

Abstract: The invention relates to a method of producing a circular saw blade having cooling channels. In that case, placing of a plurality of thread-shaped bodies on a first circular disc of plastic material is carried out in such a manner that each of the thread-shaped bodies is oriented in radial direction. A second circular disc of plastic material is then placed on the first disc and the thread-shaped bodies. Subsequently, pressure is exerted on the second disc in the direction of the first disc. Removal of the plate-shaped bodies from the compressed disc pair is thereafter carried out, whereby cooling channels are created. Finally, sintering of the disc pair in order to obtain a circular saw blade having cooling channels running in radial direction is carried out.

Abstract: The invention relates to a method of manufacturing a cutting member (6) of a shaver (1). The method comprises the steps of providing a plate-shaped carrier (10), cutting at least one cutting element (9a, 9b) free from the carrier except for a residual connection between a base (15, 23) of the cutting element and the carrier, and bending the cutting element relative to the carrier. According to the invention the steps of cutting free and bending are performed simultaneously using a tool (11) having a combined punching and bending effect. By using such a tool the action of cutting free is obtained by a tearing process which does not lead to a free space and a loss of material between the cutting element (9a, 9b) and the carrier (10). As a result the strength of the carrier is not reduced by such a free space or loss of material.

Abstract: A cutting tap includes a body having an axial forward end and an axial rearward end and a central longitudinal axis. The body has a fluted section at the axial forward end. The fluted section includes a chamfered fluted section extending from the axial forward end of the body and terminating at a first full cutting thread. The chamfered fluted section includes a first cutting thread located a first distance from the axial forward end of the body, and a second cutting thread located a second distance from the axial forward end of the body. The second distance is greater than the first distance. The chamfered fluted section is shaped such that a thickness of a section of material removed by the second cutting thread is smaller than a thickness of a section of material removed by the first cutting thread. A method of making the cutting tap is also disclosed.

Abstract: A low cost disposable spherical hollow reamer for medical applications includes a reusable shaft and a disposable spherical hollow reamer. The hollow reamer is thin sheet metal with 0.125 mm to 0.812 mm thickness and has plurality of cutters and apertures that extend through its thickness. The shaft has a proximal end for attachment to a drill and a distal precision threaded screw end. The spherical hollow reamer has welded first plate in its interior with a precision threaded aperture engaging with the threaded end of the reusable shaft. The spherical hollow reamer has a welded second plate with a central precision aperture that slides over the shaft external surface. The threaded attachment and sliding fit attachment provides wobble free reaming action. The welded second plate in combination with the interior surface of the spherical hollow reamer forms enclosed space for capturing bone fragment and bone cement debris.

Abstract: Disclosed herein relates to a single piece tubular member. The tubular member having a non-radially displaceable portion and a radially displaceable portion, the radially displaceable portion being movable to a position of similar radial displacement as that of the non-radially displaceable portion and a position of relatively large radial displacement in comparison to the non-radially displaceable portion. The tubular member also having at least one cutting arrangement disposed at the radially displaceable portion.

Abstract: A plug material having a prescribed shape is prepared, the prepared plug material is thermally treated in a heat treatment atmosphere that contains at least 1.0 vol. % oxygen at a heat treatment temperature of at least 950° C. and less than 1050° C. and thus a plug having an oxide scale layer 30 on the surface is manufactured. According to the manufacturing method, pores PO that extend along the surface SF of the plug material are formed under outer scale layer 20 in the oxide scale layer 30, which allows cracks to be more easily propagated in the outer scale layer 20. Therefore, the outer scale layer 20 is more easily peeled off than the conventional one.

Abstract: A method for manufacturing a cutting blade, which cutting blade is meant particularly to be used as a rotating cutter blade and, which is manufactured from a blade preform, being provided with a cutting surface. The blade preform includes a frame part, being made of a basic material and in which on an attachment surface, existing essentially at a cutting area of the cutting blade to be manufactured, is processed at least a wear resistant material layer that forms the cutting surface. The layer includes steel that is alloyed with tungsten or chromium and vanadium. A cutting blade, being manufactured according to the method, and use of an auxiliary material in manufacturing thereof.

Abstract: A cutting tool incorporates a body terminating in cutting edges distal from a chuck mount and having an axial bore for reduced mass to raise the natural frequency of the tool. In certain of the embodiments, the body is preformed from a steel or carbide blank into a cylindrical pipe forming the hollow bore prior to grinding of the cutting edges. Filling of the bore with a light weight polymer to further absorb vibration can also be employed.

Abstract: An earth-boring bit has a bit body having a plurality of bit legs extending longitudinally therefrom, each bit leg comprising one or more groove regions formed along a laterally outer surface thereof. Each groove region comprises a fluid course for drilling fluid and cuttings to pass across the outer surface. A ridge may be disposed adjacent a lower edge of one or more of the groove regions. Each groove region may also be positioned at differing heights on the bit legs. Methods of forming earth-boring bits are also disclosed.

Abstract: A method of manufacturing shredder blades which improves efficiency and a new structure for a shredder blade or blade pair.

Abstract: A rotary burr comprising cemented carbide for removing material from a workpiece includes a shank and a working portion and a shank. A surface of the working portion includes a plurality of right-handed helically oriented flutes that define a plurality of cutting teeth on the working portion. Each of the plurality of cutting teeth defined by the right-handed flutes includes a front face, a back face, a tip, and a positive front face angle, and lacks a radial land adjacent the tooth tip and at the periphery of the working portion.

Abstract: The invention relates to a cutting tool for the machining of wood or a wood-based material, in particular a wood composite material, or a plastic, wherein a layer system for the formation of a surface coating is present on a surface of a cutting edge of the cutting tool. An outermost surface layer of the layer system is formed from a composition of the form [Cr1-xOx]zXaCbNc with 0.05<x<0.75 and 0<z?1, 0?a<1, 0?b<1, 0?c<1 and z+a+b+c=1 and X being an element from the group of the chemical elements consisting of Si, B, Al, Mn, Fe, Co, Ni, Cu, Sc, Y, La, Th, the elements of the group of the lanthanides and the elements of the group IIa of the periodic system of the elements. The invention further relates to a method for the manufacture of a workpiece.

Abstract: A method for improving die-cutting involving first creating a back plate footprint, possessing impressions of the imperfections found in the cutting surface of a die-cutting machine. This method provides die-cutters a simple, inexpensive way to dramatically improve the alignment of die-cutting knives for making cuts. The method uses a malleable material that will readily receive an impression of imperfections of a cutting surface when some pressure is provided, but the material must also be capable of hardening into a useable solid material. The principles of this method may be applied to all die-cutting machines by making a back plate footprint of the die-cutter in question and by properly inserting it back into the chase where the impressions contained therein will press down on the material below it so as to better align the cutting knives of the die being used.

Abstract: An earth boring bit comprising, a bit body, a cantilevered bearing shaft depending from the bit body, a cutter mounted for rotation on the bearing shaft, a plurality of cutting elements disposed on the cutter, and hardfacing affixed to the bit, wherein the hardfacing comprises a mixture of carbide materials, a matrix of iron, nickel, cobalt and alloys thereof, and an amount of fullerene material. The amount of fullerene material added to the mixture may range from up to about 0.05 percent by weight to about 15 percent by weight.

Abstract: This invention employs a serrated or scalloped edge (7) on the undercutter of an electric razor to enhance the shaving performance. This improvement is achieved by promoting hair capture and retention and reducing the cutting forces required to sever the hair. The serrations and/or scallops (9) help retain the captured hair, thereby increasing hair cutting efficiency. They also reduce the tendency for the hair to “roll” along the edge of the foil aperture until it is trapped in the aperture angle; this promotes a closer shave. A serrated edge can be generated by various methods. In this disclosure, several possible methods are described. The preferred method of fabrication is to generate a weld bead on the outer surface of an undercutter blade and grind back the bead to generate sharp edges along the weld bead. In doing so, the weld bead produces a serrated pattern. The geometry of the serration is determined by the geometry of the weld bead.

Abstract: The invention relates to a cutter member (15) for a rotary shaver (1), comprising a number of cutters (20?, 20?), arranged in at least two rings (R1, R2) around a central axis (C), and a number of upwardly bent arms (22?, 22?), connecting the cutters (20?, 20?) to a central base (21). The rings are formed by bending some of the arms (22?, 22?) more outward and/or inward than others. The invention furthermore relates to a rotary shaver (1), comprising a cutter member (15) according to the invention, and a method for making such a cutter member (15) by consecutively cutting a blank of sheet material so as to have a number of arms with cutters (20?, 20?) and by bending some of the arms (22?, 22?) more outward and/or inward than others, so as to arrange the cutters (20?, 20?) in at least two rings (R1, R2).

Abstract: The present invention relates to a fluid shut-off valve comprising a valve body and a control element for said valve rotatable within said body in order to control the flow of said fluid, s characterised in that said control element includes a C-shaped recess such as to present only an upper horizontal first portion connected to a vertical lateral second portion, which is connected in its turn to a lower horizontal third portion.

Abstract: Contoured solid polycrystalline superabrasive material such as twist drill tips and endmill flank segments can be formed by preparing a precursor mold having a plurality of shaped openings each corresponding to a predetermined shape. A specially prepared charge feed can be placed into the shaped openings to form a charged precursor. The charge feed can include a substantially homogeneous mixture of superabrasive source particulates, sintering binder, and optional inorganic bonding medium. A loaded reaction cup-assembly including the charged precursor can be subjected to a pressure, temperature and time sufficient for sintering and formation of the contoured polycrystalline superabrasive material. Reduced finishing steps and increased tailorability of grade and quality of final polycrystalline products can be readily achieved.

Abstract: The invention relates to an exchangeable rotary tool for a hand-held machine tool with a drill and/or hammer function, especially for a hammer drill. Said rotary tool comprises an insertable shank to be accommodated in a tool holder of the hand-held machine tool, said shank having at least two driving fins extending along its longitudinal extent for rotational engagement. The driving fins (7), when seen in the cross-section, are diametrically opposite on the insertable shank (2) and at least one of the driving fins (7) has an axial interruption (10) for the purpose of axial locking. The invention also relates to a corresponding method of production.

Abstract: A method for manufacturing drill cutters and structure thereof includes forming a base body by forging that has a shank and a barrel which has a plurality of wedging portions at an upper end and forming a barrel-type drill head through powder metallurgy that has a plurality of coupling elements at a lower end corresponding to the wedging portions. The drill head and the base body can be joined together to form a drill cutter which is wear-resisting and does not fracture easily.

Abstract: In a method of jointing a cutting edge of at least one cutting blade of a rotating tool, wherein between the tool and at least one straight jointing stone a radial advancing movement is carried out and wherein the jointing stone has an active jointing area that is longer than a length of the cutting edge, at least one relative stroke between the jointing stone and the cutting edge is performing during jointing in a longitudinal direction of the cutting edge. The relative stroke has a stroke length that is shorter than the length of the cutting edge.

Abstract: A method and apparatus for treating a cutter ring adapted to be used in tunnel boring operations; forming an initial cutter ring and heat treating the cutter ring prior to a laser client process; applying an alloy to the surface of the cutter ring adjacent to cutting elements by a laser cladding process whereby the cutting elements have insufficient heat transfer from the laser cutting process to reduce their hardness properties.

Abstract: The invention relates to a reaming tool which has on its enveloping surface substantially helical flutes. High hardness cutting materials are brazed or soldered to the base material of the reaming tool. Thus, a cost-favourable manufacture of a reaming tool is provided. The invention makes it possible for the shaft and the head of the reaming tool to be made of solid carbide metal, the shaft and the head preferably constituting the one and same integrate body. A considerable improvement is obtained as regards the processing quality, the speed, and also the durability of the tool. This is based on the fact that the chip removal elements are sintered or brazed into the base body of the head initially shaped with the helical flutes, so that a material joint of high quality is provided compared to other joints.

Abstract: A method for manufacturing bone milling cutters, wherein a milling cutter toothing (12) is created at a distal face of a tubular milling cutter shaft (10) of a bone milling cutter at a given outer diameter (D) of the milling cutter shaft (10). The following steps are carried out: determining the tube circumference (U) of the milling cutter shaft (10); ascertaining an average desired tooth height (Hgew) of the milling cutter toothing (12); ascertaining the desired tooth period length (LZ?) of the milling cutter toothing from the desired tooth height (Hgew) at given parameters of a tooth period pattern; dividing the tube circumference (U) by the desired tooth period length (LZ); rounding the results to an even number value (Qz); and dividing the tube circumference (U) by the value (Qz) in order to obtain the tooth period length (LZ).

Abstract: A coating, particularly for cutting tools, is presented which may be manufactured in a single PVD coating process allowing the making of two-color cutting tools in a simple manner. Between two metallic hard material layers of unlike color a separating layer 11 is provided which, like the other layers, is produced in the same PVD coating process. The separating layer (11) permits the abrasion of the top layer by sandblasting, brushing or the like in very short abrading periods.

Abstract: A method for forming lugs of crop conditioner rolls includes cutting lugs from a piece of cylindrical tube stock having a thickness equal to a desired thickness of the lug and having an inside radius approximately equal to that of a conditioner roll core to which the lug is to be affixed.

Abstract: A cutting tool and a method for the production of cutting tools for metalworking characterized in that the holder body of the tool first is submitted to a surface hardening that results in the formation of compressive stresses in the surface and then submitted to a surface treatment that gives additional contribution of compressive stresses in the surface. In this way, it is allowed to, on one hand, be able to modify/machine or remove parts of or the entire phase-transition layer obtained in the surface hardening at the same time as additional compressive stresses are built up in the surface of a hardened steel material in the tool body.

Abstract: A substantially circular slicer knife is provided having an interior base portion made of a first material and an outer edge portion made of a second material. The outer edge portion is metallurgically bonded to the interior base portion.

Abstract: A drilling tool consisting of a drill shank having a drill point and of a transition section which adjoins the drill shank in the axial direction and which merges into a clamping shank, the transition section being heat-treated in such a way that it has higher bending elasticity compared with the clamping shank and/or the drill shank.

Abstract: A substantially circular slicer knife is provided having an interior base portion made of a first material and an outer edge portion made of a second material. The outer edge portion is metallurgically bonded to the interior base portion.