Abstract: The present invention provides a two piece and a three piece primer insert for ammunition piece. Each of the individual pieces may be formed by punching, pressing, stamping, molding, milling, coining, or by additive manufacturing. The individual pieces may be joined by clinching, pressing welding soldering, sintering, adhesive gluing, staking, and iterative addition by forming one piece into another piece.

Abstract: A long range jacketed projectile has a cavity defined in the base end of the projectile core that is substantially filled with polymer material during the jacketing process. The cavity is configured to lighten the core, which lightens the overall weight of the projectile, and move the center of gravity closer to the center of pressure when compared to a conventional long range projectile. The polymer jacket lightens the projectile weight, which when combined with the lighter core, allows the projectile to attain a flatter trajectory at increased maximum velocities.

Abstract: A boron steel high pressure cartridge case and method of manufacturing the same is provided. The method includes cold forming a cartridge case into a drawn blank or a tubular component; annealing the cartridge case using a belt furnace, flame furnace, induction furnace, or a batch furnace; performing a machine ejector slot and trim on the cartridge case; forming the shoulder and neck of the cartridge case; performing a heat treatment of the cartridge case; and tempering the cartridge case. The cartridge case is fabricated of boron steel including ?1.0% boron.

Abstract: The present invention provides a diffuser ring adapted to fit a primer recess in an ammunition cartridge comprising: a diffuser ring sized to fit in a primer recess for an ammunition cartridge comprising a diffuser top surface opposite a diffuser bottom surface, a diffuser aperture positioned through the diffuser top surface and the diffuser bottom surface such that the diffuser aperture can align with a flash hole, a diffuser neck positioned about the diffuser aperture to extend away from the diffuser top surface, wherein the diffuser neck is sized to fit at least partially through the flash hole, and a ring connected to the diffuser neck, wherein the ring comprises a ring aperture connected to the diffuser neck to align the ring aperture and the diffuser aperture.

Abstract: A grinding/polishing unit operation for rendering a mirror finish and precise tolerance to the base of an ammunition article. A diamond wheel is used in a live tooling operation where the diamond wheel has a mating profile to the base to be ground/polished. Bases can be prepared from bar stock or pre-existing bases can be treated to enhance magazine loading ease, ejection ease post firing and a reduction in the tendency for spent propellant residue from accreting on the bases. Several embodiments for the unit operation are disclosed.

Abstract: The present invention provides a diffuser cup adapted to fit a primer recess in an ammunition cartridge comprising: a diffuser ring sized to fit in a primer recess for an ammunition cartridge comprising a diffuser top surface opposite a diffuser bottom surface, a diffuser aperture positioned through the diffuser top surface and the diffuser bottom surface such that the diffuser aperture can align with a flash hole, a diffuser neck positioned about the diffuser aperture to extend away from the diffuser top surface, wherein the diffuser neck is sized to fit at least partially through the flash hole; a ring connected to the diffuser neck, wherein the ring comprises a ring aperture connected to the diffuser neck to align the ring aperture and the diffuser aperture; and a cup wall attached to the diffuser ring to extend away from the diffuser bottom surface, wherein the cup wall is configured to frictionally fit a primer and frictionally fit a primer recess.

Abstract: An ammunition case trimmer, components thereof, and associated methods. The ammunition case trimmer includes a shroud and a cutter. The cutter is supported in the shroud by at least one rotational bearing. The shroud defines a case guide for receiving the case and guiding the case into engagement with a cutting head of the cutter. The shroud is rotatable with respect to the cutter about the axis of rotation. A proximal free end of the cutter is arranged with respect to the shroud to permit reception of the proximal free end in a chuck of a drill.

Abstract: A forging press apparatus includes: a die with a die hole into which a material is to be contained and a relief hole smaller in diameter than the die hole; a molding punch configured to press an inner portion inside a peripheral portion of the material contained in the die hole; and a pressing member provided around an outer periphery of the molding punch to press the peripheral portion. A method includes: loading the material into the die; and forging the cup structure shaped by pressing the inner portion inside the peripheral portion of the material with the molding punch to cause the peripheral portion of the material to be brought into contact with the pressing member, and a part of the material to be pushed out into the relief hole by the molding punch to form a projection while a space is secured below the projection.

Abstract: A method of manufacturing cartridge cases, wherein the method comprises fabricating a plurality of substantially identically sized and shaped unmarked inventory cases suitable for use in manufacturing a plurality of different caliber cartridges and selecting a number of the plurality of the unmarked inventory cases to be used to manufacturing a selected one of the plurality different caliber cartridges. The method further comprises inscribing, via a laser inscription device, the selected number of unmarked inventory cases to identify at least the selected one of the plurality of different caliber cartridges the selected number of unmarked inventory cases are to be used to manufacture.

Abstract: A method may be employed to produce a variable-length steering shaft. The method may involve positioning a shaft core within a mold cavity of an injection molding tool coaxially with respect to a mold surface that delimits a toothing region, injecting molten plastic into the mold cavity between the shaft core and the mold surface of the mold cavity, removing a toothed shaft from the injection molding tool after the molten plastic has solidified, providing a hollow shaft and axially inserting the toothing region into an internal toothing of the hollow shaft. To make it possible to provide an improved sliding coating with the least possible manufacturing outlay, the injection of the molten plastic may be performed from one axial end region of the mold cavity.

Abstract: A method and tooling for forming a cartridge case blank comprising backward extruding a tube from a length of wire stock in multiple backward extrusion steps with progressive tooling to obtain an intermediate blank that can be finish drawn without a preceding annealing step and which if otherwise not subjected to multiple backward extrusion steps, would require annealing prior to finish drawing to avoid tearing.

Abstract: The invention relates to a method and system for forming a metal sheet, preferably in the form of a disc, in order to obtain an essentially cylindrical and essentially hollow end metal part having a base thickness that is essentially greater than the thickness of its walls. More specifically, the invention relates to the metalworking sector and, in particular, to the production of ammunition cases or shells.

Abstract: In one embodiment, a case transfer apparatus includes a base, a feeding device having a first end tapering to a second end that is coupled to the base, a motor disposed on the base, a rotatable feed wheel assembly disposed on the base and coupled to the motor, the rotatable feed wheel assembly adapted to receive at least one case via gravitational force from a feeding device, and a roller plate coupled to the motor and disposed adjacent the rotatable feed wheel assembly within a case receiving region where the at least one case is rotated and heated.

Abstract: A method of making an ammunition article and associated ammunition article is provided. The ammunition article is interchangeable with standard ammunition articles and to operate in standard chambers of standard weapons systems and of the type having a casing including a sidewall that defines a casing volume within. The method includes determining a desired propellant charge volume for a given ammunition article, determining a thickness of the casing sidewall such that the casing volume substantially corresponds to the desired propellant charge volume, and forming the casing having the determined thickness.

Abstract: A high strength polymer-based cartridge casing includes an upper component of polymer, a bullet of a standard weight, a lower component of polymer, and an insert. The upper component has a shoulder portion and an upper component inner wall has a first diameter extending from the shoulder. The lower component has a lower component inner wall having a second diameter. The upper and lower component inner walls form a propellant chamber; and the first and second diameters reduce a volume of the propellant chamber. The reduced volume of the propellant chamber permits only enough propellant to propel a bullet engaged in the cartridge casing at subsonic speeds.

Abstract: An improved cartridge case completely produced net shape on a progressive cold former that includes a trim to lengthy station with an internal shearing tool.

Abstract: Polymer-based composite casings and ammunition containing the same are disclosed. Methods of making and using polymer-based composite casings and ammunition containing the same are also disclosed.

Abstract: A high strength polymer-based cartridge casing can include a first end having a mouth and a neck extending away from the mouth. Next, a shoulder extends below the neck and away from the first end. The cartridge can have a frangible portion capable of being split upon discharge of a projectile. A projectile can be disposed in the mouth.

Abstract: The firearm cartridge has an upper chamber adapted to house gunpowder and a bullet, a lower pocket adapted to house a primer, and a flash hole extending there between. The lower pocket has a ledge disposed generally perpendicularly to the flash hole. The flash hole is formed with a perimeter wall that has a convex curvature adjacent to the ledge of the primer pocket. Likewise, a percussion nipple adapted for use in a black powder rifle has an elongated bore formed with relatively larger and smaller diameter portions connected by a shoulder, and the shoulder has a convex curvature adjacent to the larger diameter portion of the bore. The tool for forming the foregoing shapes has a tip provided with a concave curved surface corresponding to the convex curvature of the flash hole perimeter wall on the cartridge or to the convex curvature of the shoulder in the elongated bore of the percussion nipple.

Abstract: A firearm for implementing an improved 9 mm cartridge is provided, wherein the improved 9 mm cartridge includes a 9 mm bullet associated with a 45-9 cartridge casing, wherein the 9 mm bullet weights at least 90 grains and wherein the 45-9 cartridge casing is configured to contain a propellant sufficient to propel the 9 mm bullet to a velocity of at least 1600 feet per second. The firearm may include a barrel, wherein the barrel is configured to operably interact with the 9 mm bullet and a chamber, wherein the chamber includes at least one chamber portion sized and shaped to operably associate with the 45-9 cartridge casing and a free-bore, wherein the free-bore includes at least one free-bore portion sized and shaped to operably associate with the 9 mm bullet.

Abstract: A portion of a work-hardened essentially tubular work piece such as a metallic firearm cartridge case is annealed by contact with solid or granular tooling material which has been heated to a temperature approximately that of the appropriate annealing temperature, thereby reducing the possibility of overheating the work piece, and also thereby permitting the annealing of only that portion of the work piece contacted or in close proximity to the point(s) of contact.

Abstract: The present invention describes an improved cartridged projectile (100). The cartridged projectile (100) comprises a projectile (110) seating at a mouth of a cartridge case (130). The cartridge case (130) has a base (134) that houses a high pressure chamber (150). A side of the high pressure chamber (150) is capped by a pressure disc (170), which is secured onto the base of the cartridge case by a nozzle ring (160). The nozzle ring (160) has a tapered or conical surface that allows the pressure disc (170) to flex, and a surface (171) of the pressure disc (170) exterior of the high pressure chamber has intersecting V-shaped grooves (172). When propellant in the high pressure chamber (150) is burned efficiently, high pressure gases developing inside the high pressure chamber cause the pressure disc (170) to rupture at a predetermined pressure along the grooves (172) so that the gases propel the projectile (110) out of a barrel at a higher speed of about 100 m/s or more.

Abstract: The present invention relates to a novel method for producing a gun cartridge casing in a single multiple station deep drawing transfer press.

Abstract: A high strength polymer-based cartridge casing can include a first end having a mouth and a neck extending away from the mouth. Next, a shoulder extends below the neck and away from the first end. The cartridge can have a frangible portion capable of being split upon discharge of a projectile. A projectile can be disposed in the mouth and a relief can be disposed on the neck near the mouth and projectile. The relief can form a gap between the neck and the projectile to receive an adhesive.

Abstract: The present invention relates to a bullet-projectile and case feeding device, characterized in that it comprises a drum (1) internally provided with at least two compartments: a concentric inner compartment (6), and another outer compartment (7), wherein the compartments (6, 7) are suitable for housing cases or bullets-projectiles. The bottom of the drum (1) has an inclination of essentially 45° to 70°, the compartments are provided with: first housings (8) and second housings (9) forming positioning means for positioning the bullets-projectiles and cases, and one inner tube (3) and one outer tube (4) per compartment for feeding the assembly press, said bullets-projectiles and cases being moved in a disorderly manner when the drum rotates (1) and accessing said inner tube (3) and outer tube (4). The device is used in a feeding method for feeding bullets and cases to an assembly press and in a case annealing method.

Abstract: The invention relates to a combustible sleeve for accommodating propellant charge powder, to munitions designed using such a sleeve, and to a production method for such sleeves. The sleeve according to the invention is designed for accommodating propellant charge powder and has a jacket wall made of combustible felted fibrous material and an inlay of intersecting threads in the jacket wall. The threads are disposed therein at a distance from one another such that felted fibrous material reaches through the regions between the threads. The method comprises the following steps: preparing a jacket wall made of combustible felted fibrous material and inserting an inlay made of intersecting threads into the jacket wall. The threads are disposed therein at a distance from one another such that the felted fibrous material extends through the regions between the threads.

Abstract: A method and apparatus for annealing cylindrical cases for ammunition cartridges or other tubular casings is provided. In one embodiment, a case annealing apparatus is provided. The case annealing apparatus includes a base, a feeding device having a first end tapering to a second end that is coupled to the base, a rotatable feed wheel assembly disposed adjacent a second end of the feeding device, a linear slide mechanism disposed adjacent the rotatable feed wheel assembly defining a portion of a case receiving region, and a heating device disposed adjacent the case receiving region, the heating device operable to heat a portion of a case retained in the case receiving region.

Abstract: A portion of a work-hardened essentially tubular work piece such as a metallic firearm cartridge case is annealed by contact with solid or granular tooling material which has been heated to a temperature approximately that of the appropriate annealing temperature, thereby reducing the possibility of overheating the work piece, and also thereby permitting the annealing of only that portion of the work piece contacted or in close proximity to the point(s) of contact.

Abstract: A high strength polymer-based cartridge casing can include a first end having a mouth and a neck extending away from the mouth. Next, a shoulder extends below the neck and away from the first end. An inside of the shoulder can be shaped in at least one of a convex or concave shape. The shoulder can have unequal outside and inside shoulder angles. Further, the inside shoulder can be textured or coated.

Abstract: A brass ammunition marking device is disclosed that allows users to mark their ammunition casings, so that users may easily identify and collect their casings at a shooting range for reuse. The brass ammunition marking device comprises a chuck for retaining a cartridge, a motor, a cylindrical component, and two marking device. The marking device is inserted into at least one of the opposed open ends of the cylindrical component with the marking tip side inserted first, such that the marking tip contacts the exterior surface of the ammunition cartridge and creates a mark. Further, the chuck retains the cartridge, and the motor is in electrical communication with the chuck for rotating the cartridge about an axis. The motor further comprises a drive shaft that contacts the chuck and rotates the cartridge, while the cylindrical component is held stationary. Additionally, the motor is typically powered by a battery.

Abstract: A portion of a work-hardened essentially tubular work piece such as a metallic firearm cartridge case is annealed by contact with solid or granular tooling material which has been heated to a temperature approximately that of the appropriate annealing temperature, thereby reducing the possibility of overheating the work piece, and also thereby permitting the annealing of only that portion of the work piece contacted or in close proximity to the point(s) of contact.

Abstract: The present disclosure relates to a system for forming a cartridge case, the system including a series of stages, each stage comprising a sequential location in the system, and each stage comprising a process step, wherein each process step is synchronized to occur within a substantially simultaneous stage interval, the stages including: an annealing stage, a head forming stage, and a taper stage. The present disclosure also relates to a method for manufacturing a cartridge case, the method including: receiving a single cartridge case at a time in a first direction into an annealing chamber through a first opening, passing an alternating current through an inductive coil for a certain time period to heat the cartridge case, releasing the cartridge case from the annealing chamber in the first direction through a second opening, and performing a forming step on the cartridge case.

Abstract: The present invention relates to a bullet-projectile and case feeding device, characterised in that it comprises a drum (1) internally provided with at least two compartments: a concentric inner compartment (6), and another outer compartment (7), wherein the compartments (6, 7) are suitable for housing cases or bullets-projectiles. The bottom of the drum (1) has an inclination of essentially 45° to 70°, the compartments are provided with: first housings (8) and second housings (9) forming positioning means for positioning the bullets-projectiles and cases, and one inner tube (3) and one outer tube (4) per compartment for feeding the assembly press, said bullets-projectiles and cases being moved in a disorderly manner when the drum rotates (1) and accessing said inner tube (3) and outer tube (4). The device is used in a feeding method for feeding bullets and cases to an assembly press and in a case annealing method.

Abstract: An improved 9 mm cartridge is provided and includes a 9 mm bullet, wherein the 9mm bullet weights at least 90 grains and is configured for operation with a 9 mm firearm, a 0.45 caliber Win Mag cartridge case having a case bottom portion communicated with a case top portion via a case middle portion, wherein the case bottom portion, the case middle portion and the case top portion define a case cavity and wherein the case top portion includes a top opening communicated with the case cavity, the top opening sized to interact with the 9 mm bullet. The improved 9 mm cartridge also includes a propellant for propelling the 9 mm bullet to a velocity of at least 1600 feet per second.

Abstract: A cartridge casing for rifles is made from a high strength aluminum alloy. A method for making such cartridge casing includes the steps of (a) forming a cylindrical blank from an aluminum alloy having a tensile strength greater than 80,000 psi, and (b) rotating the blank at a rate greater than 500 rpm and forcing the blank into a die, the die having a bore with progressively reduced interior diameters which are less than the external diameter of the blank. In the method, the forcing of the blank into the die results in the finished cartridge casing having a distal end with an external diameter which is less than the external diameter of its proximal end.

Abstract: A firearm for implementing an improved 9 mm cartridge is provided, wherein the improved 9 mm cartridge includes a 9 mm bullet associated with a 45-9 cartridge casing, wherein the 9 mm bullet weights at least 90 grains and wherein the 45-9 cartridge casing is configured to contain a propellant sufficient to propel the 9 mm bullet to a velocity of at least 1600 feet per second. The firearm may include a barrel, wherein the barrel is configured to operably interact with the 9 mm bullet and a chamber, wherein the chamber includes at least one chamber portion sized and shaped to operably associate with the 45-9 cartridge casing and a free-bore, wherein the free-bore includes at least one free-bore portion sized and shaped to operably associate with the 9 mm bullet.

Abstract: A high strength polymer-based cartridge casing can include a first end having a mouth and a neck extending away from the mouth. Next, a shoulder extends below the neck and away from the first end. The cartridge can be have a frangible portion capable of being split upon discharge of a projectile. The shoulder can have unequal outside and inside shoulder angles. The casing can also include an insert having a rim at one end or a plurality of ribs extending longitudinally along a wall between the shoulder and the bottom of the cartridge and spaced radially from each other around a circumference of the wall. A projectile can be disposed in the mouth and a relief can be disposed on the neck near the mouth and projectile. The relief can form a gap between the neck and the projectile to receive an adhesive.

Abstract: A modified fluid delivery cartridge. A conventional straight-sided high pressure cartridge case is primed and then filled with solid propellant. A burst cup is inserted in the case mouth. The burst cup is preferably embossed with a cross or other shape to promote predictable rupture. A charge casing is provided which opens into a high pressure cartridge receiver bounded by an inner charge casing wall. The inner charge casing wall is provided with a step, in which the diameter of the high pressure cartridge receiver is reduced. The high pressure cartridge case is pressed into the receiver in the charge casing wall. As the high pressure cartridge case is being pressed into place, the straight wall of the case passes over the step in the inner charge casing wall, which deforms the straight wall to form a neck. This neck captured the burst cup within the high pressure cartridge case.

Abstract: One embodiment of the present invention provides a polymeric ammunition cartridge and methods of making and using the same. The cartridge includes a substantially cylindrical insert connected to a substantially cylindrical polymeric middle body. The substantially cylindrical insert includes a top surface opposite a bottom surface and a substantially cylindrical coupling element that extends from the bottom surface, a primer recess in the top surface that extends toward the bottom surface, a primer flash hole positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface.

Abstract: A shellcase body for use as part of an ammunition cartridge, which includes a base portion at one end, a middle portion having a substantially straight sidewall and joined with the base portion, and a shoulder portion joined to and extending from the middle portion. A neck portion may be joined to and extend from the shoulder portion. The shoulder portion is typically annularly shaped and includes a semi-circular sidewall that extends between an aft end and a fore end. The semi-circular sidewall has a curvature that is defined by a circular arc having a predetermined radius and a center that is positioned a distance away from the shellcase body center longitudinal axis. The shoulder portion is joined with the straight sidewall at a secant point of the circular arc, i.e., the straight sidewall defines a secant line that intersects the circular arc at the aforementioned secant point.

Abstract: A modified fluid delivery cartridge. A conventional straight-sided high pressure cartridge case is primed and then filled with solid propellant. A burst cup is inserted in the case mouth. The burst cup is preferably embossed with a cross or other shape to promote predictable rupture. A charge casing is provided which opens into a high pressure cartridge receiver bounded by an inner charge casing wall. The inner charge casing wall is provided with a step, in which the diameter of the high pressure cartridge receiver is reduced. The high pressure cartridge case is pressed into the receiver in the charge casing wall. As the high pressure cartridge case is being pressed into place, the straight wall of the case passes over the step in the inner charge casing wall, which deforms the straight wall to form a neck. This neck captured the burst cup within the high pressure cartridge case.

Abstract: A shellcase body for use as part of an ammunition cartridge, which includes a base portion at one end, a middle portion having a substantially straight sidewall and joined with the base portion, and a shoulder portion joined to and extending from the middle portion. A neck portion may be joined to and extend from the shoulder portion. The shoulder portion is typically annularly shaped and includes a semi-circular sidewall that extends between an aft end and a fore end. The semi-circular sidewall has a curvature that is defined by a circular arc having a predetermined radius and a center that is positioned a distance away from the shellcase body center longitudinal axis. The shoulder portion is joined with the straight sidewall at a secant point of the circular arc, i.e., the straight sidewall defines a secant line that intersects the circular arc at the aforementioned secant point.

Abstract: This invention relates to a visible light or UV/visible light and anaerobically curable composition for encapsulating the surface of the primer mix disposed in the primer cup, particularly for use in center fire ammunition.

Abstract: A firearm cartridge has a case configured with a relatively straight-walled portion and a shoulder portion for housing a quantity of propellant. The case further includes a neck for retaining a bullet. The straight-walled portion defines a base cavity having an interior base diameter. The interior base diameter is approximately twice or more the neck diameter. The diameter ratios of the base and neck optimize combustion efficiency to reduce heat and acceleration losses. The cartridge body cavity is sized and configured to contain a sufficient quantity of propellant such that igniting the propellant causes formation of a propellant plug having a diameter that is approximately the diameter of the bullet, and wherein the propellant plug shears free from unburned propellant that is disposed adjacent the relatively straight-walled body portion.

Abstract: A firearm cartridge with a rimmed metal case having a body portion having a rim and a cylindrical wall portion adjacent to the rim. The body portion has dimensions corresponding to a 22 Long Rifle specification. The case has a tapered shoulder portion contiguous with the first portion, and a neck portion contiguous with the shoulder portion and a defining a mouth. The mouth closely receives a bullet having a diameter less than .22 caliber, and the case has a length significantly greater than 0.66 inch. The case may be formed with a neck that is relatively short compared to the body portion and overall length, to provide improved cartridge trajectory performance.

Abstract: Passive coatings accelerate burning at interfaces between rapidly burning propellants and thermally conductive or endothermic inert surfaces. The coatings, useful in firearm cartridges, firearm chambers, and solid rocket motors, reflect infrared energy from the combustion gases to reduce heat loss to the case or chamber and to accelerate ignition of the propellant. The reflective coating has a thermal breakdown temperature higher than the propellant ignition temperature. Firearm cartridges and chambers may have radial shoulder configuration that focuses a shockwave below a bullet base to reduce heat loss to the bullet and support bullet retention in the neck for a longer period of time.

Abstract: A firearm cartridge has a case configured with a straight-walled portion and a radial shoulder for housing a propellant. The case further includes a neck for retaining a bullet. The straight-walled portion defines a base cavity having an interior base diameter. The interior base diameter is approximately twice or more the neck diameter. The diameter ratios of the base and neck optimize combustion efficiency to reduce heat and acceleration losses. The radial shoulder focuses a shockwave below a bullet base to reduce heat loss to the bullet and support bullet retention in the neck for a longer period of time. A thermally insulating coating is utilized to reduce heat loss to the case or chamber and accelerate ignition of the propellant.

Abstract: Described are devices used to manufacture or assemble firearm ammunition using either new or used metallic cartridge cases. Specifically, these devices combine the necessary means to trim cartridge cases to a predetermined length while removing burrs and chambering both the inside and outside of the case mouth, removing cartridge case material used to crimp primers into the cartridge case by swaging, cutting the cartridge case primer pocket to a predetermined depth, chambering both the inside and outside surface of the cartridge case flash hole, and trimming the wall thickness of the cartridge case neck to a uniform dimension, all with the same device and by a manner that increases convenience and accuracy over any other means currently available.

Abstract: An apparatus for fully resizing the base of belted magnum cartridge cases, which is comprised of a threaded tube that is secured to the head of a reloading press. This threaded tube utilizes a collet that fits over most belted cartridge casings. This collet is then pressed into the bore of the threaded tube so that the outside diameter, at the base of the cartridge casing, can be reduced to the size that it was before being fired.