Abstract: Described herein are hard armor plate comprising a first molded plate of a plurality of ballistic fibers, a second molded plate of a plurality of ballistic fibers, and a layer of ceramic tiles adhered to the first molded plate and the second molded plate, wherein the layer of ceramic tiles is between the first molded plate and the second molded plate; and methods of making hard armor plates.

Abstract: A multilayer backing composite for armor plate systems. One embodiment provides a ceramic layer and a bonded multilayer backing layer bonded to the ceramic layer. The backing layer can be formed from at least two layers each of alternating elastomeric interstitial layers and UHMWPE layers having an areal density in the range of about 125 to 400 g/m2. The areal density of the stack can be in the range of about 4 to 15 lbs/ft2, and specifically about 6.98 lbs/ft2. In some embodiments, at least one of the at least two UHMWPE layers nearer to the ceramic layer of the stack can have a lower areal density than at least one layer further from the ceramic layer. The ceramic layer can be SiC and 0.280? thick; each rubber layer can be about 0.01?; and each UHMWPE layer can be about 0.15?.

Abstract: A composite material plate comprising a plurality of hard ceramic stubs with silicon rich metal inclusions in a metal-ceramic, heterogeneous poly-phase matrix and a method of fabrication thereof comprising the steps of fabricating green ceramic stubs; densifying; optionally wrapping carbon fibers therearound and arranging the green ceramic stubs into a closely packed array with organic binder, pyrrolizing and Impregnating a silicon based metal matrix by reactive sintering.

Abstract: Composite materials in various shapes and sizes and in various configurations for use in ballistic armor confined in cylindrical and dome shaped enclosures; held under pressure to increase the impact absorption factor. An armor comprising an auxiliary layer disposed in front thereof at a determined distance wherein said layer comprises pre-stressed members arranged in a spacious pattern. A method is proposed for manufacturing of pre-stressed structure and armor by expanding the cavity into which ceramic materials are inserted so that pressure is applied to the ceramic materials.

Abstract: Methods for making armor and armor articles with transformed nanomaterial. This abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims, 37 C.F.R. 1.72(b).

Abstract: A transparent armor system includes a hard face fabricated from a substantially transparent glass-ceramic material exhibiting crystalline bodies throughout the mass of the glass-ceramic material and a backing covering a rear surface of the hard face opposite an anticipated incoming projectile. The backing has a refractive index substantially matching that of the hard face such as to allow substantial transparency of the transparent armor system. The hard face serves to disburse energy caused by the impact of an incoming projectile with the transparent armor system, while the backing serves to retain any pieces of the hard face fractured during ballistic impact. In certain embodiments, a plurality of hard faces are held in parallel and spaced apart arrangement.

Abstract: A multilayer backing composite for armor plate systems. One embodiment provides a ceramic layer and a bonded multilayer backing layer bonded to the ceramic layer. The backing layer can be formed from at least two layers each of alternating elastomeric interstitial layers and UHMWPE layers having an areal density in the range of about 125 to 400 g/m2. The areal density of the stack can be in the range of about 4 to 15 lbs/ft2, and specifically about 6.98 lbs/ft2. In some embodiments, at least one of the at least two UHMWPE layers nearer to the ceramic layer of the stack can have a lower areal density than at least one layer further from the ceramic layer. The ceramic layer can be SiC and 0.280? thick; each rubber layer can be about 0.01?; and each UHMWPE layer can be about 0.15?.

Abstract: Provided is a semi-fabricated armor layer for use in the production of an armor panel configured to protect a body from an incoming projectile, including a carrier and a plurality of armor elements. Each armor element has front and rear end surfaces and a side surface extending therebetween along a height axis of the element. The carrier is flexible and each of a majority of the armor elements is bonded to the carrier at one of its end surfaces and is free of bonding to adjacent armor elements at its side surface. When the carrier has a planar orientation, at least a majority of the armor elements has their height axes essentially parallel to each other and, when the carrier is at least slightly bent, the height axis of at least one of the elements is inclined relative to the height axis of another of the armor elements adjacent thereto.

Abstract: A transparent armor system includes a hard face fabricated from a substantially transparent glass-ceramic material exhibiting crystalline bodies throughout the mass of the glass-ceramic material and a backing covering a rear surface of the hard face opposite an anticipated incoming projectile. The backing has a refractive index substantially matching that of the hard face such as to allow substantial transparency of the transparent armor system. The hard face serves to disburse energy caused by the impact of an incoming projectile with the transparent armor system, while the backing serves to retain any pieces of the hard face fractured during ballistic impact. In certain embodiments, a plurality of hard faces are held in parallel and spaced apart arrangement.

Abstract: A body armor composite material is provided to protect a wearer from small-arms projectiles. The material includes a flexible liner, a polymer binder disposed on the liner, and ceramic solids embedded in the binder. The flexible liner conforms to a portion of the wearer and elastically deforms in response to application of mechanical force. The binder can be a polyurea foam. The solids can be spheres arranged in a single-layer pattern substantially parallel to liner.

Abstract: A multilayer armor is provided that includes a first rigid layer, a second rigid layer, and an interlayer securing the first and second rigid layers to one another. At least one of the first and second rigid layers can include a plurality of regions with a physical or material property that varies between the regions. The interlayer can have a force-extension ratio of 5,600 psi/in or less. The interlayer can have a physical or material property that varies within the interlayer.

Abstract: A composite armor panel and a method for making the armor is disclosed. In one embodiment the armor consists of a plurality of ceramic tiles (21) individually edge-wrapped with fiber or edge-wrap fabric (52), which are further wrapped with a face-wrap fabric (53A,53B), and encapsulated in a hyperelastic polymer material (31) permeating the fabric and fibers, with a front plate (42) and back plate (41) adhered to the encapsulated tiles. In one embodiment the hyperelastic polymer is formed from a MDI-polyester or polyether prepolymer, at lease one long-chain polyester polyol comprising ethylene/butylene adipate diol, at least one short-chain diol comprising 1,4-butanediol, and a tin-based catalyst.

Abstract: An article is provided and includes a first ballistic particle impenetrable material, which is formable into a pack and a second material, which is formable into an enclosure for the pack, the enclosure having an interior facing surface in abutment with a substantial entirety of an exterior of the pack.

Abstract: An apparatus for providing protection from ballistic rounds, projectiles, fragments and explosives. The apparatus includes a core, grinding layer and bonding layer. The core is shaped and configured as a structural truss of the apparatus, in which the core includes a plurality of parallel, adjacent rows and the core distributes and dissipates force impacting on the apparatus. The grinding layer is positioned on at least one side of the core facing towards potential threats, in which the grinding layer grinds rounds, projectiles, fragments or other materials impacting the apparatus, helping to dissipate the impacting material and its momentum. The bonding layer bonds the grinding layer together and the grinding layer to the core and provides an outer coating to the apparatus on a side of the apparatus facing potential threats and through which rounds, projectiles, fragments or other materials impact and penetrate the apparatus.

Abstract: The invention provides a composite armor plate for absorbing and dissipating kinetic energy from high-velocity projectiles, the plate comprising a single internal layer of pellets which are bound and retained in plate form by an elastic material, substantially internally within the elastic material, such that the pellets are bound in a plurality of spaced-apart rows and columns, the pellets being made of ceramic material, and the pellets being substantially fully embedded in the elastic material so that the pellets form an internal layer, wherein the solidified material and the plate are elastic, and wherein a majority of each of the pellets is in direct contact with six adjacent pellets in the same layer to provide mutual lateral confinement therebetween, each of the pellets being characterized by a body having a substantially regular geometric cross-sectional area and first and second end faces, each of the end faces projecting from the body and having an outwardly decreasing cross-sectional area wherein th

Abstract: A composite armor panel and a method for making the armor is disclosed. In one embodiment the armor consists of a plurality of ceramic tiles (21) individually edge-wrapped (52) with fiber or edge-wrap fabric, which are further wrapped with a face-wrap fabric, and encapsulated in a hyperelastic polymer material (31) permeating the fabric and fibers, with a back plate (41) adhered to the encapsulated tiles. In one embodiment the hyperelastic polymer (31) is formed from a MDI-polyester or polyether prepolymer, at lease one long-chain polyester polyol comprising ethylene/butylene adipate diol, at least one short-chain diol comprising 1,4-butanediol, and a tin-based catalyst.

Abstract: A protective device is provided that includes material strips made of at least two different materials, wherein the thickness of the strips is considerably larger than the height and the height of the strips is at least half as large as the calibre of the explosively formed projectile and both materials have considerably different strengths. The alignment of the sandwich composition is such that the material layers arranged on top of each other face the impact direction. Thus, a projectile designed in the direction of the protective structure shears off and no longer slide through the protection in a straight manner.

Abstract: Composite structures and methods of fabrication thereof are disclosed. An embodiment of a composite structure, among others, includes: a backing substrate; a layer of structures distributed over the backing substrate; and a thermoplastic disposed onto the structures and the backing substrate, wherein the thermoplastic substantially binds the backing substrate and layer of structures together.

Abstract: An armor uses optimally shaped ceramic cross-pellets and a matrix for containing the cross-pellets. The armor comprises front and back plates and an array of interlocking ceramic cross-pellets of repeating shape between front and back plates. Each cross-pellet may have a horizontal cross-section in the shape of a cross and comprises a center and four fingers projecting therefrom. Each cross-pellet in a non-peripheral portion of the array may be supported by fingers of other cross-pellets which may include two fingers from each of four other cross-pellets. The result is lightweight, composite hybrid structure. The dense, hard armor has good fracture toughness, hardness and a high capacity to absorb impacts for ballistic protection particularly suited to tactical ground vehicles. Valley spaced is minimized. A polymer resin may be situated in spaces between the ceramic cross-pellets and between the array and at least one of the back plate and front plate.

Abstract: The present invention concerns a fibre composite product with embedded ballistic protection with at least one layer of reinforced fibres which are arranged by fibre filament windings and forms a pipe-shaped fibre composite product. Such pipe-shaped fibre composite product is typical circular pipe-shaped; however may also be oval or even angular. Simultaneously such fibre composite product is essentially suitable for use in different constructions where it is desired to built-in armouring elements, including the body of the vehicles, for instance in military vehicles. In connection with manufacturing military vehicles attempts are made to reduce the weight of the vehicles compared to the load capacity of the vehicles.

Abstract: An armor plate is provided for use in the ballistic protection of a structure against projectiles incoming from an expected threat direction. The armor plate comprises a layer of pellets made of ballistic material; a gap having a contour at least partially defined by circumferential surfaces of those of the pellets that are exposed to the gap, and occupying an area corresponding to a plurality of the pellets; and an insert inserted within the gap and having an outer surface at least a part of which has an outer shape mimicking the contour of the gap. There is also provided a method for producing the armor plate and an insert for use therein.

Abstract: The invention is an antiballistic armour plate comprising one or more layers of one or more antiballistic ceramic plates laminated with a first, underlying fibre reinforced thermoplastic layer comprising a first thermoplastic material and reinforcement fibres, the antiballistic ceramic plates arranged for receiving and deforming ballistic projectiles or shrapnel, and underlain by a spall liner of one or more loosely bound sheets of antiballistic fibres arranged for receiving the ballistic projectiles or shrapnel having penetrated the ceramic plates. The antiballistic armour plate further has one or more of the antiballistic ceramic plates provided with holes distributed across the one or more ceramic plates, wherein the holes have apertures at least toward the first, underlying thermoplastic layer and provided with a thermoplastic matrix compatible with the first thermoplastic matrix material and provided with reinforcement fibres.

Abstract: A method for forming a ballistic-impact armor structure Improved composite armor designs use optimally shaped ceramic cross-pellets and a web system for patterning the cross-pellets, improving manufacturability, and providing additional structural reinforcement. The result is lightweight, composite hybrid structures A dense, hard body having good fracture toughness, hardness and a high capacity to absorb impacts for ballistic protection particularly suited to tactical ground vehicles.

Abstract: An armor panel system has a projectile-deflecting section having an outwardly facing surface. The projectile-deflecting section is formed of a material arranged in parallel layers, the layers arranged at a non-parallel angle to the outer surface. The non-parallel angles deflect or rotate an incoming projectile.

Abstract: The present invention's stratified composite system of armor, as typically embodied, comprises a backing stratum and a strike stratum that includes elastomeric matrix material and low-density ceramic elements embedded therein and arranged (e.g., in one or more rows and one or more columns) along a geometric plane (or plural parallel geometric planes) corresponding to the front surface of the strike stratum. Some inventive embodiments also comprise a spall-containment stratum fronting the strike stratum. The density of the low-density ceramic material is in the approximate range 2.0-3.0 g/cm3. In the strike stratum, the volume ratio of the low-density ceramic material to the elastomeric matrix material is in the approximate range 4-20.

Abstract: Armor with ceramic material and transformed nanotube material produced during/via process transformation, the transformed material in one aspect being graphene ribbon-like material; in one be used to interpret or limit the scope or meaning of the claims, 37 C.F.R. 1.72(b).

Abstract: An armor system includes a ceramic armor layer and a ceramic composite armor layer adjacent to the ceramic armor layer. The ceramic composite armor layer includes a ceramic matrix and unidirectionally oriented fibers disposed within the ceramic matrix.

Abstract: One embodiment of the present invention relates to an armor insert, comprising: a fabric formed from a weave of fibers, wherein the fibers are E-glass; and a resin; wherein the fabric is suspended in the resin. Another embodiment of the present invention relates to an armor insert, comprising: a fabric formed from a weave of fibers, wherein the fibers are S-glass; and a resin; wherein the fabric is suspended in the resin.

Abstract: A rigid structure for ballistic protections is described. The structure comprises a plurality of textile elements which are distinct from each other and co-operate with each other to stop an incident bullet along a direction. A third element is placed between two of the textile elements. Such third element is aimed at creating a discontinuity surface between the two adjacent elements, which provides a further reduction of the trauma value and increase of the stopping capability.

Abstract: A ballistic shield for protection against up to 7.62×63 mm AP rounds (NIJ Level IV). The ballistic shield is multiple layered and includes polymer foam, ceramic tiles, and a support structure fabricated from ballistic resistant fabric. Individual layers are bonded with adhesives and preferably wrapped with fabric. Under the fabric cover of the exterior surface of the shield is a polymer foam layer that exhibits excellent blast impact resistance and blast attenuation properties as well as a hard ceramic or the like layer. The foam layer is preferably made from liquid crystal or semi-crystalline polymer to enhance fire resistance and provide enhanced ductility. According to various preferred embodiments, the man-portable ballistic shield also incorporates a compact video system for viewing the front side of the ballistic shield to eliminate the transparent view port of current ballistic shields and protective foam about the periphery and on the rear surface thereof.

Abstract: An armor uses optimally shaped ceramic cross-pellets and a matrix for containing the cross-pellets. The armor comprises front and back plates and an array of interlocking ceramic cross-pellets of repeating shape between front and back plates. Each cross-pellet may have a horizontal cross-section in the shape of a cross and comprises a center and four fingers projecting therefrom. Each cross-pellet in a non-peripheral portion of the array may be supported by fingers of other cross-pellets which may include two fingers from each of four other cross-pellets. The result is lightweight, composite hybrid structure. The dense, hard armor has good fracture toughness, hardness and a high capacity to absorb impacts for ballistic protection particularly suited to tactical ground vehicles. Valley spaced is minimized. A polymer resin may be situated in spaces between the ceramic cross-pellets and between the array and at least one of the back plate and front plate.

Abstract: The present invention provides an initial strike-face layer for armor, a method of constructing an armor plate and armor. In one embodiment, the initial strike-face layer includes a substantially planar surface having a relief pattern with raised or recessed structures, each of the structures having sides that are oblique to the substantially planar surface.

Abstract: A multilayer backing composite for armor plate systems. One embodiment provides a ceramic layer and a bonded multilayer backing layer bonded to the ceramic layer. The backing layer can be formed from at least two layers each of alternating elastomeric interstitial layers and UHMWPE layers having an areal density in the range of about 125 to 400 g/m2. The areal density of the stack can be in the range of about 4 to 15 lbs/ft2, and specifically about 6.98 lbs/ft2. In some embodiments, at least one of the at least two UHMWPE layers nearer to the ceramic layer of the stack can have a lower areal density than at least one layer further from the ceramic layer. The ceramic layer can be SiC and 0.280? thick; each rubber layer can be about 0.01?; and each UHMWPE layer can be about 0.15?.

Abstract: A lightweight armor system may comprise multiple reinforcement materials layered within a single metal matrix casting. These reinforcement materials may comprise ceramics, metals, or other composites with microstructures that may be porous, dense, fibrous or particulate. Various geometries of flat plates, and combinations of reinforcement materials may be utilized. These reinforcement materials are infiltrated with liquid metal, the liquid metal solidifies within the material layers of open porosity forming a dense hermetic metal matrix composite armor in the desired product shape geometry. The metal infiltration process allows for metal to penetrate throughout the overall structure extending from one layer to the next, thereby binding the layers together and integrating the structure.

Abstract: An example armor system includes a first ceramic matrix composite armor layer, a second ceramic matrix composite armor layer, and a monolithic ceramic armor layer directly bonded to the first and the second ceramic matrix composite armor layers.

Abstract: The present invention's stratified composite material system of armor, as typically embodied, comprises a strike stratum and a backing stratum. The strike stratum includes elastomeric matrix material and inventive ceramic-inclusive elements embedded therein and arranged (e.g., in one or more rows and one or more columns) along a geometric plane corresponding to the front (initial strike) surface of the strike stratum. More rigid than the strike stratum, the backing stratum is constituted by, e.g., metallic (metal or metal alloy) material or fiber-reinforced polymeric matrix material. Some inventive embodiments also comprise a spall-containment stratum fronting the strike stratum. The inventive ceramic-inclusive elements geometrically describe any of various inventive modes, including: first mode, having a flat front face and a textured back face; second mode, having a pyramidal front section and a prismatoidal (especially, prismoidal, e.g.

Abstract: An improved ceramic tile armor has a core of boron nitride and a polymer matrix composite (PMC) facing of carbon fibers fused directly to the impact face of the tile. A polyethylene fiber composite backing and spall cover are preferred. The carbon fiber layers are cured directly onto the tile, not adhered using a separate adhesive so that they are integral with the tile, not a separate layer.

Abstract: An armor system for defeating a solid projectile having a first armor plate, an interior armor plate, and an inner armor plate displaced from one another to form a first dispersion space between the first armor plate and the interior armor plate. The first dispersion space is sufficiently thick to allow significant lateral dispersion of armor passing therethrough. The inner armor plate is disposed approximately parallel to the interior armor plate and displaced therefrom to form a second dispersion space between the interior armor plate and the inner armor plate. The second dispersion space is sufficiently thick to allow significant lateral dispersion of materials passing therethrough.

Abstract: An apparatus for providing protection from ballistic rounds, projectiles, fragments and explosives. The apparatus includes a core, grinding layer and bonding layer. The core is shaped and configured as a structural truss of the apparatus, in which the core includes a plurality of parallel, adjacent rows and the core distributes and dissipates force impacting on the apparatus. The grinding layer is positioned on at least one side of the core facing towards potential threats, in which the grinding layer grinds rounds, projectiles, fragments or other materials impacting the apparatus, helping to dissipate the impacting material and its momentum. The bonding layer bonds the grinding layer together and the grinding layer to the core and provides an outer coating to the apparatus on a side of the apparatus facing potential threats and through which rounds, projectiles, fragments or other materials impact and penetrate the apparatus.

Abstract: One or more embodiments contained herein disclose a structural insulated panel having improved ballistics properties and methods for using the same.

Abstract: An armor plate includes at least four layers configured to generate a compression wave that is dissipated in a fracture player. The armor plate includes a deformable layer of a material having an elongation before failure of 20% or more; a transparent ceramic layer adjacent the deformable layer; a transparent fracture layer adjacent the ceramic layer; and a transparent spall liner backing the fracture layer.

Abstract: A multi-layer ballistic or armor panel system includes a hard component strike layer that is a continuous planar assembly of tile elements, the planar assembly having a strike surface and a rear surface. Seams between the tile elements are substantially non-perpendicular to the strike surface, thereby tending to deflect incoming projectiles. Grooves may be formed in one or more of the strike surface and the rear surface of the tile elements to provide a preferential weakness. The armor panel system may also include a reinforcing layer on at least one of the strike surface and the rear surface. A backing layer may be provided after the rear surface.

Abstract: In some example, the disclosure provides armor assembly designs utilizing multiple solid armor plates and one or more coupling elements, such as, e.g., high-strength ropes, to couple the solid armor plates to each other. For example, the solid armor plates may be attached to one another and held in position via high-strength ropes for form a discontinuous armor layer. The armor assemblies may include multiple layer arrangements of the solid armor plates that provide substantially complete coverage of a surface when the multiple discontinuous layers are combined. Ropes or other coupling elements may be used to horizontally connect plates together within the same discontinuous layer of armor plates and ropes may also be used to vertically connect plates in different armor layers. In some example, the armor assembly may be highly flexible and breathable to provide body armor that may be comfortably worn. In some examples, armor assemblies may be adapted for use as vehicle armor or other armor applications.

Abstract: The armor system according to the present invention also exploits synergistic multi-layering to provide different properties as a function of depth within a sandwich panel. Various embodiments of the invention include a combination of composite sandwich topology concepts with hard, strong materials to provide structures that (i) efficiently support static and fatigue loads, (ii) mitigate the blast pressure transmitted to a system that they protect, (iii) provides very effective resistance to projectile penetration, and (iv) minimizes shock (stress wave) propagation within the multi-layered armor sandwich structure. By using small pieces of highly constrained ceramic, the concept has significant multi-hit potential.

Abstract: An armor plate is provided for a body jacket to include provision for electrical power. The plate includes a flexible substrate, a ceramic cover disposed on the substrate, and a battery. The cover includes cavities along the substrate, with the battery disposed within the cavities. The battery comprises sheets disposed within the cavities. The battery includes a first metal layer disposed on the substrate, an electrolyte layer disposed on the first electrode layer and a second electrode layer disposed between the electrolyte layer and the cover.

Abstract: The present invention relates to improved protection armor for providing protection against high impact projectiles, said armor having improved resistance at a reduced overall weight. The invention further relates to methods of producing such armor and to objects protected by such armor.

Abstract: An armor module for protecting a surface against an explosively formed projectile (EFP) threat is provided. The armor module is configured for mounting on the surface and comprises at least one armor assembly having a hard layer disposed facing the threat and being configured to fragment the EFP, thus forming residuals of the original EFP threat; a unidirectional fiber layer disposed behind the hard layer; and a catcher layer behind the unidirectional fiber layer, the catcher layer being made of a material exhibiting a level of ballistic protection such that a layer of the material being of the same thickness as the unidirectional fiber layer absorbs at least 20% more energy than is the unidirectional fiber layer for the same threat.

Abstract: The present invention is directed to an armor system that protects vehicle occupants from lands mines or improvised explosive devices. In the preferred embodiment, the armor system has an arc member, a membrane, reactive blocks, and a reactive block enclosure. The armor system is designed to dissipate, neutralize, and redirect explosion energy, fragments and shrapnel, thereby ensuring the safety of the vehicle occupants.

Abstract: A transparent armor laminate system includes a plurality of sub-stacks separated by an interlayer. The sub-stacks include a plurality of layers including a glass ceramic front strike-face layer, a backing layer comprising a spall-resistant material, and at least one glass layer laminated between the strike-face and backing layers. The interlayer isolates cracks between sub-stacks, and may include an isolating material such as a polymer, gas, or liquid. The laminate system offers improved performance with reduced weight over conventional all-glass or all-glass-ceramic transparent armors.

Abstract: Several ceramic armour systems are provided herein. One such system is a ceramic armour system for personnel. Such system includes an integral ceramic plate, or a plurality of interconnected ceramic components providing an integral plate. The ceramic has a deflecting front surface or a flat front surface, and a rear surface. A front spall layer is bonded to the front surface of the ceramic plate. A shock-absorbing layer is bonded to the rear surface of ceramic plate. A backing is bonded to the exposed face of the shock-absorbing layer. A second such system is a ceramic armour system for vehicles. Such system also includes an integral ceramic plate, or a plurality of interconnected ceramic components providing an integral plate. The ceramic plate has a deflecting front surface or a flat front surface, and a rear surface. A front spall layer is bonded to the front surface of the ceramic plate. A shock-absorbing layer is bonded to the rear surface of the ceramic plate.