Layered Armor Containing Ceramic Material (epo) Patents (Class 89/906)
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Patent number: 8815756Abstract: An armor panel provides a continuous armored strike face defined within a periphery. The panel is manufactured from a composite material having a plurality of armor tiles embedded in a polymeric matrix that is structurally reinforced by a layer of fiber fabric. The armored strike face may be contoured to accommodate the base upon which it will be mounted. In some applications, an armor system is assembled from at least two of the armor panels. In such a system, at least a portion of the periphery of each armor panel defines an internal seam edge of the armor system. Each such periphery portion is in a lapping relationship with the corresponding internal seam edge of another armor panel.Type: GrantFiled: June 11, 2007Date of Patent: August 26, 2014Assignee: 2040422 Ontario Inc.Inventor: Karl Gerhard Pfister
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Patent number: 8701540Abstract: An armor includes a metallic matrix; a plurality of ceramic rods disposed in the metallic matrix, the plurality of ceramic rods and the metallic matrix forming a core; and a spall liner disposed adjacent a rear face of the core. The metallic matrix places a compressive stress on the plurality of ceramic rods. A method for making an armor includes the steps of providing a plurality of ceramic rods in a desired configuration and embedding the plurality of ceramic rods in a metallic matrix to form a core, such that the metallic matrix provides a compressive stress to the plurality of ceramic rods. The method further includes providing a spall liner and disposing the spall liner adjacent a rear surface of the core to form an armor.Type: GrantFiled: April 17, 2008Date of Patent: April 22, 2014Assignee: Lockheed Martin CorporationInventor: David L. Hunn
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Patent number: 8695476Abstract: A composite armor plate includes a fracture layer placed adjacent to a ceramic layer. The ceramic layer provides a ballistic resistant layer that receives a ballistic impact and propagates a compression wave. The fracture layer is placed behind the ceramic layer and absorbs a portion of the compression wave propagating out in front of the ballistic impact. The absorbed compression wave causes the fracture layer to at least partially disintegrate into fine particles, which dissipates energy in the process. To cause a higher degree of fracturing (and thus larger dissipation of compression wave energy) the fracture layer includes a plurality of resonators embedded in a fracture material.Type: GrantFiled: March 14, 2011Date of Patent: April 15, 2014Assignee: The United States of America, as represented by the Secretary of the NavyInventors: Yan R. Kucherov, Graham K. Hubler, Brant G. Johnson
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Patent number: 8646371Abstract: The present invention relates to improved protection armor for providing protection against high impact projectiles, said armor having improved resistance at a reduced overall weight. The invention further relates to methods of producing such armor and to objects protected by such armor.Type: GrantFiled: December 19, 2008Date of Patent: February 11, 2014Assignee: Armortec SAInventor: Stephen Fisher
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Patent number: 8601930Abstract: A bullet-resistant armor element for use as a tessellation in a flexible armor matrix has a hard main body and a facing over said main body, such as layer of polymeric or polymer matrix composite material, wherein the facing has an acoustic impedance which is substantially lower than the acoustic impedance of the main body. Groups of said elements tessellate to form an aperture between the adjacent elements, and a cover element is arranged to cover said aperture. Limit stops restrict the degree of articulation between the adjacent elements. The elements include a deflector for deflecting bullet splash and traps for collecting bullet splash.Type: GrantFiled: February 19, 2010Date of Patent: December 10, 2013Assignee: Advanced Defence Materials LimitedInventor: Colin Roberson
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Patent number: 8551607Abstract: An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.Type: GrantFiled: September 29, 2010Date of Patent: October 8, 2013Assignee: Battelle Energy Alliance, LLCInventors: Henry S. Chu, Thomas M. Lillo, Kevin M. McHugh
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Publication number: 20120318130Abstract: According to an embodiment, a ballistic structure comprises a front pellet layer configured to face a ballistic threat and rear pellet layer therebehind, each of the pellet layers comprising a plurality of pellets, which can be made of a ceramic material, having cylindrical bodies with their height axes in both layers being substantially parallel to each other, the pellets being arranged in a honeycomb pattern within a binder matrix, the pellet layers being codisposed such that all interior spaces (i.e., spaces which are surrounded on all sides by pellets) of each pellet layer are entirely overlapped by an area of the other pellet layer that is free of such spaces, the two layers being by an intermediate layer having such a width and being made of such a material as to allow the rear layer to rigidly support the front layer.Type: ApplicationFiled: December 15, 2011Publication date: December 20, 2012Applicant: Plasan Sasa Ltd.Inventors: Shmuel Genihovich, IIan Gavish, Yaron Rozenfeld Hacohen, Oren Gozlan, Yoav Hirshberg
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Publication number: 20120291621Abstract: A composite armor panel and a method for making the armor is disclosed. In one embodiment the armor consists of a plurality of ceramic tiles (21) individually edge-wrapped with fiber or edge-wrap fabric (52), which are further wrapped with a face-wrap fabric (53A,53B), and encapsulated in a hyperelastic polymer material (31) permeating the fabric and fibers, with a front plate (42) and back plate (41) adhered to the encapsulated tiles. In one embodiment the hyperelastic polymer is formed from a MDI-polyester or polyether prepolymer, at lease one long-chain polyester polyol comprising ethylene/butylene adipate diol, at least one short-chain diol comprising 1,4-butanediol, and a tin-based catalyst.Type: ApplicationFiled: December 7, 2010Publication date: November 22, 2012Applicant: BATTELLE MEMORIAL INSTITUTEInventors: Jay Sayre, Kary Valentine, Jim Tuten
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Patent number: 8297168Abstract: A non-planar ceramic composite and method of making are provided. The non-planar ceramic composite is transparent serves as transparent armor. In a non-limiting embodiment, the non-planar composite provides adequate protection from projectiles while exhibiting large surface areas and relatively low areal densities.Type: GrantFiled: September 13, 2011Date of Patent: October 30, 2012Assignee: Saint-Gobain Ceramics & Plastics, Inc.Inventors: Christopher D. Jones, Jeffrey B. Rioux, John W. Locher, Eric S. Carlson, Kathleen R. Farrell, Brian C. Furchner, Vincent Pluen, Matthias Mandelartz
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Publication number: 20120266745Abstract: An apparatus for providing protection from ballistic rounds, projectiles, fragments and explosives. The apparatus includes a core, grinding layer and bonding layer. The core is shaped and configured as a structural truss of the apparatus, in which the core includes a plurality of parallel, adjacent rows and the core distributes and dissipates force impacting on the apparatus. The grinding layer is positioned on at least one side of the core facing towards potential threats, in which the grinding layer grinds rounds, projectiles, fragments or other materials impacting the apparatus, helping to dissipate the impacting material and its momentum. The bonding layer bonds the grinding layer together and the grinding layer to the core and provides an outer coating to the apparatus on a side of the apparatus facing potential threats and through which rounds, projectiles, fragments or other materials impact and penetrate the apparatus.Type: ApplicationFiled: October 14, 2011Publication date: October 25, 2012Inventor: David H. WARREN
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Publication number: 20120234163Abstract: An armor includes a metallic matrix; a plurality of ceramic rods disposed in the metallic matrix, the plurality of ceramic rods and the metallic matrix forming a core; and a spall liner disposed adjacent a rear face of the core. The metallic matrix places a compressive stress on the plurality of ceramic rods. A method for making an armor includes the steps of providing a plurality of ceramic rods in a desired configuration and embedding the plurality of ceramic rods in a metallic matrix to form a core, such that the metallic matrix provides a compressive stress to the plurality of ceramic rods. The method further includes providing a spall liner and disposing the spall liner adjacent a rear surface of the core to form an armor.Type: ApplicationFiled: April 17, 2008Publication date: September 20, 2012Applicant: LOCKHEED MARTIN CORPORATIONInventor: David L. Hunn
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Publication number: 20120234164Abstract: A composite armor plate includes a fracture layer placed adjacent to a ceramic layer. The ceramic layer provides a ballistic resistant layer that receives a ballistic impact and propagates a compression wave. The fracture layer is placed behind the ceramic layer and absorbs a portion of the compression wave propagating out in front of the ballistic impact. The absorbed compression wave causes the fracture layer to at least partially disintegrate into fine particles, which dissipates energy in the process. To cause a higher degree of fracturing (and thus larger dissipation of compression wave energy) the fracture layer includes a plurality of resonators embedded in a fracture material.Type: ApplicationFiled: March 14, 2011Publication date: September 20, 2012Applicant: NOVA RESEARCH, INC.Inventors: Yan R. Kucherov, Graham K. Hubler, Brant G. Johnson
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Patent number: 8267001Abstract: A composite armor panel and a method for making the armor is disclosed. In one embodiment the armor consists of a plurality of ceramic tiles (21) individually edge-wrapped (52) with fiber or edge-wrap fabric, which are further wrapped with a face-wrap fabric, and encapsulated in a hyperelastic polymer material (31) permeating the fabric and fibers, with a back plate (41) adhered to the encapsulated tiles. In one embodiment the hyperelastic polymer (31) is formed from a MDI-polyester or polyether prepolymer, at lease one long-chain polyester polyol comprising ethylene/butylene adipate diol, at least one short-chain diol comprising 1,4-butanediol, and a tin-based catalyst.Type: GrantFiled: December 4, 2007Date of Patent: September 18, 2012Assignee: Battelle Memorial InstituteInventors: Jay Sayre, Scott Versluis, Kary Valentine
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Patent number: 8257814Abstract: Composite structures and methods of fabrication thereof are disclosed. An embodiment of a composite structure, among others, includes: a backing substrate; a layer of structures distributed over the backing substrate; and a thermoplastic disposed onto the structures and the backing substrate, wherein the thermoplastic substantially binds the backing substrate and layer of structures together.Type: GrantFiled: June 23, 2006Date of Patent: September 4, 2012Assignee: University of Alabama at BirminghamInventors: Shane Bartus, George Husman, Uday Vaidya
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Publication number: 20120216668Abstract: An armor uses optimally shaped ceramic cross-pellets and a matrix for containing the cross-pellets. The armor comprises front and back plates and an array of interlocking ceramic cross-pellets of repeating shape between front and back plates. Each cross-pellet may have a horizontal cross-section in the shape of a cross and comprises a center and four fingers projecting therefrom. Each cross-pellet in a non-peripheral portion of the array may be supported by fingers of other cross-pellets which may include two fingers from each of four other cross-pellets. The result is lightweight, composite hybrid structure. The dense, hard armor has good fracture toughness, hardness and a high capacity to absorb impacts for ballistic protection particularly suited to tactical ground vehicles. Valley spaced is minimized. A polymer resin may be situated in spaces between the ceramic cross-pellets and between the array and at least one of the back plate and front plate.Type: ApplicationFiled: April 27, 2011Publication date: August 30, 2012Inventor: Hananya Cohen
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Publication number: 20120198989Abstract: There is a transparent armor system. The system comprises a transparent front region comprising a strike-face layer. The front region includes a mass of a type of material characterized by having sufficient energy absorption capacity and energy dissipation properties to reduce radial tensile stresses and hoop tensile stresses caused by an impact at the strike face to a set reduced level. The impact has impact energy caused by an impact projectile having a mass hitting the strike-face layer. The system further comprises a transparent back region comprising a potassium-sodium exchanged glass characterized by having a surface compression of at least about 50,000 psi and a compression case depth of at least about 200 microns. The potassium-sodium exchanged glass is present in one of a layer and a plurality of layers in the back region. There are also associated methods of making and methods of using.Type: ApplicationFiled: February 17, 2012Publication date: August 9, 2012Inventors: Arun K. Varshneya, Patrick Kenneth Kreski
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Publication number: 20120186426Abstract: An armor component includes a plurality of tiles disposed on a rigid support. At least one spacer is disposed between the adjacent edges of the tiles to establish a minimum gap between the adjacent edges. The gap is filled with a gap filling material, which optionally includes a reinforcement additive. The spacers can be in the form of a spacer tray having a plurality of spacer segments and a plurality of tile cut-outs, with the tile cut-outs separated from adjacent tile cut-outs by a spacer segment, and tiles disposed one to each tile cut-out in the spacer tray. The armor component is in some embodiments placed between two fabric layers and fed into a pultruder, where it is impregnated with resin and heated to cure the resin to form a laminate armor.Type: ApplicationFiled: February 12, 2009Publication date: July 26, 2012Inventors: Nathaniel J. Ward, Lucine Kabakian Reinbold, Ernest C. Faccini, Alf L. Carroll, III
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Patent number: 8226873Abstract: The present invention's stratified composite system of armor, as typically embodied, comprises a backing stratum and a strike stratum that includes elastomeric matrix material and low-density ceramic elements embedded therein and arranged (e.g., in one or more rows and one or more columns) along a geometric plane (or plural parallel geometric planes) corresponding to the front surface of the strike stratum. Some inventive embodiments also comprise a spall-containment stratum fronting the strike stratum. The density of the low-density ceramic material is in the approximate range 2.0-3.0 g/cm3. In the strike stratum, the volume ratio of the low-density ceramic material to the elastomeric matrix material is in the approximate range 4-20.Type: GrantFiled: January 31, 2012Date of Patent: July 24, 2012Assignee: The United States of America as represented by the Secretary of the NavyInventors: Curtis A. Martin, David E. Johnson, David P. Owen, Rodney O. Peterson, Philip J. Dudt
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Publication number: 20120174743Abstract: An armor plated assembly (20) and a protective wall system (120) containing a protective material. The armor plated assembly (20) comprises of a container (22) having opposing walls (26) for encompassing the protective material. The assembly (20) includes an armor device (24) having a first plate (48) and a second plate (50) with one of the opposing walls (26) sandwiched between the first plate (48) and the second plate (50) securing the armor device (24) to the container (22). The armor device (24) impedes the penetration of a projectile through the armor plated assembly (20). The protective wall system (120) includes at least two of the armor plated assemblies (20) with a mechanical connection (140) between the armor devices (126, 134) of the armor plated assemblies (20) for aligning and securing the assemblies (20) in a stacked orientation.Type: ApplicationFiled: September 19, 2007Publication date: July 12, 2012Inventor: Roger DeGreef
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Publication number: 20120167754Abstract: The present invention claims a shield which is larger than 72 square inches in area and which is at least semi-rigid; not able to be easily bent with common hand or foot pressure. The invention further claims a shield which is composed of at least two layers of steel-belted tire tread material, in which preferably whole tread sections, which may have some rubber removed, in each layer are abutted and in which adjacent layers have seams which are offset or aligned at different angles. The tire tread layers may be separated by at least one layer of a penetration and/or force resistant or absorbing or dampening material. The interior layers may be substantially flat or not, and the shield itself may be substantially flat or not. The strike face of the shield is covered with a layer of fabric material. The shield may be covered with materials which enhance performance or create an aesthetic appearance.Type: ApplicationFiled: October 25, 2007Publication date: July 5, 2012Inventor: Christopher S. Gillis
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Publication number: 20120144988Abstract: An apparatus for providing protection from blast and ballistic energy is provided. The apparatus includes a liquid storage mechanism containing a liquid and a rigid layer internal to the liquid storage mechanism. The apparatus also includes a pressure release mechanism configured to allow the liquid to exit the liquid storage mechanism when a pressure sufficient to open or activate the pressure release mechanism contacts the liquid storage mechanism and presses the liquid storage mechanism against the rigid layer.Type: ApplicationFiled: October 31, 2011Publication date: June 14, 2012Inventors: Haoxing Chen, Yun Chen, Wei Huang
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Patent number: 8176829Abstract: An armor system includes a hard face and at least one reinforcing layer covering a rear surface of the hard face. The reinforcing layer is fabricated from a glass-ceramic material exhibiting crystalline bodies throughout the mass of the glass-ceramic material. At least one resilient layer forms a rearward outer layer of the armor system. The hard face and cooperating reinforcing layers serve to disburse energy caused by the impact of an incoming projectile with the armor system, while the resilient layer serves to retain any pieces of the hard face and reinforcing layers fractured during ballistic impact. In certain embodiments, a plurality of hard faces, each with cooperating reinforcing and resilient layers, are held in parallel and spaced apart arrangement.Type: GrantFiled: January 29, 2009Date of Patent: May 15, 2012Assignee: Schott CorporationInventors: John Carberry, John Boyett, Carl Cline, Marcella Mirata, Katherine T. Leighton, Wiktor Serafin, Edgar Aleshire
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Publication number: 20120103177Abstract: An assembly for armoring an amphibious vehicle against projectile penetrations, the amphibious vehicle having a hull, the assembly including a rigid spall generating sheet, the rigid spall generating sheet having a thickness and an outer surface; a buoyant sheet fixedly attached to and extending inwardly from the rigid spall generating sheet; and a multiplicity of fasteners interconnecting the rigid and buoyant sheets with the amphibious vehicle's hull, the buoyant sheet incorporating a low density, nonabsorbent hardened foam material; the buoyant sheet functioning for vehicle buoyancy enhancement and for defining a spall dispersal space overlying the hull and underlying the rigid spall generating sheet.Type: ApplicationFiled: April 22, 2010Publication date: May 3, 2012Inventor: Michael D. Coltrane
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Publication number: 20120097017Abstract: An armor system includes a hard face and at least one reinforcing layer covering a rear surface of the hard face. The reinforcing layer is fabricated from a glass-ceramic material exhibiting crystalline bodies throughout the mass of the glass-ceramic material. At least one resilient layer forms a rearward outer layer of the armor system. The hard face and cooperating reinforcing layers serve to disburse energy caused by the impact of an incoming projectile with the armor system, while the resilient layer serves to retain any pieces of the hard face and reinforcing layers fractured during ballistic impact. In certain embodiments, a plurality of hard faces, each with cooperating reinforcing and resilient layers, are held in parallel and spaced apart arrangement.Type: ApplicationFiled: January 29, 2009Publication date: April 26, 2012Inventors: John Carberry, John Boyett, Carl Cline, Marcella Mirata, Katherine T. Leighton, Wiktor Serafin, Edgar Aleshire
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Publication number: 20120090453Abstract: An armor uses optimally shaped ceramic cross-pellets and a matrix for containing the cross-pellets. The armor comprises front and back plates and an array of interlocking ceramic cross-pellets of repeating shape between front and back plates. Each cross-pellet may have a horizontal cross-section in the shape of a cross and comprises a center and four fingers projecting therefrom. Each cross-pellet in a non-peripheral portion of the array may be supported by fingers of other cross-pellets which may include two fingers from each of four other cross-pellets. The result is lightweight, composite hybrid structure. The dense, hard armor has good fracture toughness, hardness and a high capacity to absorb impacts for ballistic protection particularly suited to tactical ground vehicles. Valley spaced is minimized. A polymer resin may be situated in spaces between the ceramic cross-pellets and between the array and at least one of the back plate and front plate.Type: ApplicationFiled: April 27, 2011Publication date: April 19, 2012Inventor: Hananya Cohen
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Publication number: 20120055325Abstract: A bullet-resistant armour element for use as a tessellation in a flexible armour matrix has a hard main body and a facing over said main body, such as layer of polymeric or polymer matrix composite material, wherein the facing has an acoustic impedance which is substantially lower than the acoustic impedance of the main body. Groups aid elements tessellate to form an aperture between the adjacent elements, and a cover element is arranged to cover said aperture. Limit stops restrict the degree of articulation between the adjacent elements. The elements include a deflector for deflecting bullet splash and traps for collecting bullet splash.Type: ApplicationFiled: February 19, 2010Publication date: March 8, 2012Applicant: ADVANCED DEFENCE MATERIALS LIMITEDInventor: Colin Roberson
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Publication number: 20120055327Abstract: An example armor system includes a first ceramic matrix composite armor layer, a second ceramic matrix composite armor layer, and a monolithic ceramic armor layer directly bonded to the first and the second ceramic matrix composite armor layers.Type: ApplicationFiled: November 7, 2011Publication date: March 8, 2012Inventor: John E. Holowczak
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Publication number: 20120055326Abstract: An integrally formed high density ceramic pellet, for use in a ballistic armor plate, has a longitudinally extending body portion and an impact receiving end face. The impact receiving end face includes an impact receiving proximal segment that is convexly curved and a distal segment that merges with a top surface of the body portion. The distal segment has lateral surfaces that have a region including at least a portion which is concave in configuration or a region including a substantially smooth angled configuration. A cross-sectional area of the distal segment at the area of merger is greater than a cross-sectional area taken across a nominally designated base of the proximal segment. The length of the contour line of the outer surface of the distal segment is between 5 and 25% of that of the entire integrally formed impact receiving end face.Type: ApplicationFiled: September 6, 2011Publication date: March 8, 2012Inventor: Michael Cohen
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Publication number: 20120031260Abstract: A reactive armor that may include multiple layers. The reactive armor may include a self-healing outer layer, a ceramic tile layer and a backing layer. The ceramic tile layer may include a plurality of ceramic tiles and explosive material. The ceramic tiles may be hexagonal. The ceramic tiles may each define a hollow space in which the explosive material is deposited. The reactive armor may be combined with non-reactive armor.Type: ApplicationFiled: September 20, 2011Publication date: February 9, 2012Inventor: David Warren
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Publication number: 20120031259Abstract: A resource is protected by an armor structure comprising a magnetic field such that the magnetic field will interfere with a warhead blast to weaken the blast. In particular, magnetic field will interfere with a molten metal jet from a shaped charge to disperse the jet, allowing subsequent layers of armor to absorb the jet energy without penetration. In one embodiment, the magnetic field is produced by a layer of magnetic material magnetized with the field lines perpendicular to the primary threat direction and typically parallel to the surface of the area to be protected. The magnetic material layer may include ferromagnetic (iron or steel, or other) layers to strengthen and contain the magnetic field, protect the magnetic material and act as additional armor layers. The magnetic layer is typically used in conjunction with an inner shield armor layer to absorb the diffused jet after passing through the magnetic layer.Type: ApplicationFiled: June 3, 2010Publication date: February 9, 2012Applicant: Cedar Ridge Research LLCInventor: Larry W. Fullerton
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Publication number: 20120024138Abstract: An armor panel having an impact face is provided. The armor panel includes at least one rigid absorbing layer and a high-tensile confining layer surrounding the at least one rigid absorbing layer. The at least one rigid absorbing layer can have a plurality of strip-shaped protection elements that are adhered to one another along a plane substantially orthogonal to the impact face. The at least one rigid absorbing layer can be formed of a glass-ceramic material having a coefficient of thermal expansion substantially equal to zero and that, upon impact by a projectile, converts to a dilatant power at least in an area of impact.Type: ApplicationFiled: July 30, 2010Publication date: February 2, 2012Inventors: John Carberry, Katherine Leighton
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Publication number: 20120017754Abstract: An armor system for defeating a solid projectile having an exterior rigid armor plate associated with a fiber-reinforced sheet armor affixed to the interior surface of the exterior armor plate, an interior armor plate, and an inner armor plate displaced from one another to form a first dispersion space between the sheet of self-bonded polymer and the interior armor plate. The first dispersion space is sufficiently thick to allow significant lateral dispersion of armor passing therethrough. The inner armor plate is disposed approximately parallel to the interior armor plate and displaced therefrom to form a second dispersion space between the interior armor plate and the inner armor plate. The second dispersion space is sufficiently thick to allow significant lateral dispersion of materials passing therethrough.Type: ApplicationFiled: March 2, 2007Publication date: January 26, 2012Inventor: Vernon P. Joynt
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Patent number: 8096224Abstract: The present invention's stratified composite material system of armor, as typically embodied, comprises a strike stratum and a backing stratum. The strike stratum includes elastomeric matrix material and inventive ceramic-inclusive elements embedded therein and arranged (e.g., in one or more rows and one or more columns) along a geometric plane corresponding to the front (initial strike) surface of the strike stratum. More rigid than the strike stratum, the backing stratum is constituted by, e.g., metallic (metal or metal alloy) material or fiber-reinforced polymeric matrix material. Some inventive embodiments also comprise a spall-containment stratum fronting the strike stratum. The inventive ceramic-inclusive elements geometrically describe any of various inventive modes, including: first mode, having a flat front face and a textured back face; second mode, having a pyramidal front section and a prismatoidal (especially, prismoidal, e.g.Type: GrantFiled: March 25, 2010Date of Patent: January 17, 2012Assignee: The United States of America as represented by the Secretary of the NavyInventors: Curtis A. Martin, Gilbert F. Lee, Jeffry J. Fedderly
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Publication number: 20120006190Abstract: An exemplary embodiment provides transparent reactive armor systems that are far lighter than conventional reactive armor systems due to the materials used therein. The reactive armor of embodiments of the present invention is composed of at least three layers. These layers are—from the outside to the inside—the front plate, the explosives layer and the explosives substrate as well as optional further inside layers with antiballistic effects. Consequently, the explosives substrate can be part of a multilayer laminate.Type: ApplicationFiled: November 23, 2009Publication date: January 12, 2012Inventors: Thilo Zachau, Stephen Corvers
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Publication number: 20120000352Abstract: A reactive armor that may include multiple layers. The reactive armor may include a self-healing outer layer, a ceramic tile layer and a backing layer. The ceramic tile layer may include a plurality of ceramic tiles and explosive material. The ceramic tiles may be hexagonal. The ceramic tiles may each define a hollow space in which the explosive material is deposited. The reactive armor may be combined with non-reactive armor.Type: ApplicationFiled: March 31, 2009Publication date: January 5, 2012Inventor: David H. Warren
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Publication number: 20110314998Abstract: Methods and systems for an armor system are provided. The system includes a first face sheet and a shaped preform extending from the first face sheet. The preform includes a first edge proximate the first face sheet, a sidewall extending from the first edge to a flange extending substantially perpendicularly from the sidewall. The preform circumscribes an area of the first face sheet. The system also includes a tile of armor material complementarily-shaped to fit within the area circumscribed by the preform. The tile is positioned within the preform such that at least a portion of the tile is between the first face sheet and the flange. The system includes a second face sheet covering the preform and the tile on a side opposite from the first face sheet.Type: ApplicationFiled: June 29, 2010Publication date: December 29, 2011Inventor: Roger W. Engelbart
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Patent number: 8069770Abstract: A method and device for protecting a surface. The device includes modular spaced armor assemblies having a ceramic face plate, a composite backing plate, and a lightweight low-density module therebetween. The modular spaced armor assemblies may be tiled to form a protective arrangement for protecting a desired surface. The lightweight low-density module includes one or more gas filled cavities.Type: GrantFiled: April 24, 2009Date of Patent: December 6, 2011Assignee: The United States of America as represented by the Secretary of the NavyInventors: Curtis A. Martin, Bruce J. Wells
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Publication number: 20110290104Abstract: An apparatus for providing protection from ballistic rounds, projectiles, fragments and explosives. The apparatus includes a core, grinding layer and bonding layer. The core is shaped and configured as a structural truss of the apparatus, in which the core includes a plurality of parallel, adjacent rows and the core distributes and dissipates force impacting on the apparatus. The grinding layer is positioned on at least one side of the core facing towards potential threats, in which the grinding layer grinds rounds, projectiles, fragments or other materials impacting the apparatus, helping to dissipate the impacting material and its momentum. The bonding layer bonds the grinding layer together and the grinding layer to the core and provides an outer coating to the apparatus on a side of the apparatus facing potential threats and through which rounds, projectiles, fragments or other materials impact and penetrate the apparatus.Type: ApplicationFiled: October 30, 2007Publication date: December 1, 2011Inventor: David H. Warren
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Patent number: 8065946Abstract: A composite armor element for protection against projectiles. At least one layer of effective bodies is disposed in rows next to one another in the composite armor element, the effective bodies being embedded in a matrix material. The effective bodies of one row are fixedly interconnected at least partially by means of webs to form a chain which is a monolithic element. An effective body element for insertion in a composite armor element comprises at least two effective bodies fixedly interconnected by at least one web to form a chain. The effective body element is a monolithic element, and a plurality of effective body elements are embedded in a matrix material.Type: GrantFiled: October 24, 2007Date of Patent: November 29, 2011Assignee: Krauss-Maffei Wegmann GmbH & Co.Inventors: Jürgen Weber, Robert Bayer, Norbert Keil, Stefan Schiele
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Publication number: 20110259184Abstract: A lightweight armor system according to the present invention includes one or more material layers having a fraction of void volume and at least one of those material layers having holes of various sizes and designs integrated therein. The material layers are infiltrated with liquid metal which solidifies within the materials open porosity to bind the layers together to create a coherent integral structure. The holes may be in the form of tubes which are impervious to metal infiltration and reduce the weight of the armor system while contributing to projectile deflection. A process for producing a lightweight armor system is disclosed which comprises the steps of 1.) forming holes in a preform containment layer 2.) positioning sealed tubes in the formed holes so that the tubes run through the thickness of the preform 3.) positioning at least one preform w/ sealed tubes within a mold chamber of a closed mold and 4.) infiltrating the mold with a liquid metal.Type: ApplicationFiled: April 26, 2010Publication date: October 27, 2011Inventors: Richard W. Adams, James P. Sorensen
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Publication number: 20110247481Abstract: The invention relates to a composite armor comprising multiple isolated reactive charges in various shapes and in various configurations. Charges are reacted and dynamically pressurize ceramic elements to reinforce the armor and to disrupt the projectile penetration process. In one embodiment of the present invention an armor comprising a multitude of high tensile strength enclosures are arranged in a closely packed pattern. A ceramic element is disposed in each individual enclosure; a thin inter-layer of explosive material is disposed between the ceramic element and the enclosure's strike face. In a ballistic event, the explosive is set off by an incoming projectile and the ceramic element is thus pressurized and reinforced.Type: ApplicationFiled: November 23, 2009Publication date: October 13, 2011Inventor: Gigi Simovich
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Publication number: 20110239851Abstract: One or more embodiments contained herein disclose a structural insulated panel having improved ballistics properties and methods for using the same.Type: ApplicationFiled: March 29, 2011Publication date: October 6, 2011Inventors: Jeff Mason, Patrick Redfern, Robert Doherty
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Publication number: 20110239849Abstract: A method and apparatus for defeating high-velocity projectiles. A plurality of disks of equal size comprised of fiber induced ceramic composites are provided. The disks are laid out in an imbricated pattern row by row such that each disk in a row is in substantially a straight line with the other disks in the row and overlaps a segment of a disk in an adjacent row. The imbricated pattern is then adhered to a flexible, high tensile strength substrate and overlaid by a second high tensile strength layer such that the imbricated pattern is enveloped between the substrate and the second layer. The envelope is then coupled to a soft body armor backing.Type: ApplicationFiled: June 2, 2004Publication date: October 6, 2011Inventors: Murray L. Neal, Allan D. Bain
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Patent number: 8025004Abstract: A ceramic composite and method of making are provided. The ceramic composite is transparent and serves as transparent armor. The composite provides adequate protection from projectiles while exhibiting large surface areas and relatively low areal densities.Type: GrantFiled: July 28, 2010Date of Patent: September 27, 2011Assignee: Saint-Gobain Ceramics & Plastics, Inc.Inventors: Christopher D. Jones, Jeffrey B. Rioux, John W. Locher, Eric S. Carlson, Kathleen R. Farrell, Brian C. Furchner, Vincent Pluen, Matthias Mandelartz
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Publication number: 20110214561Abstract: Composite materials in various shapes and sizes and in various configurations for use in ballistic armor confined in cylindrical and dome shaped enclosures; held under pressure to increase the impact absorption factor. An armor comprising an auxiliary layer disposed in front thereof at a determined distance wherein said layer comprises pre-stressed members arranged in a spacious pattern. A method is proposed for manufacturing of pre-stressed structure and armor by expanding the cavity into which ceramic materials are inserted so that pressure is applied to the ceramic materials.Type: ApplicationFiled: October 20, 2009Publication date: September 8, 2011Inventor: Gigi Simovich
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Publication number: 20110214560Abstract: A ceramic amour plate (1,41,50,70) having auxetic reinforcement (2,40,51,71). The auxetic reinforcement may be provided utilising auxetic fibres, auxetic knits or weaves, or lay-ups exhibiting auxetic behaviour. The auxetic reinforcement reduces cracking of the ceramic plate to improve multi-hit performance. The reinforcement may be provided as a layer (2,40, 51) bonded to the surface of the ceramic plate (1,41,50) or as an integral part (71) of the ceramic plate (70).Type: ApplicationFiled: August 24, 2009Publication date: September 8, 2011Applicant: GLOBAL COMPOSITES GROUP LIMITEDInventor: David Skertchly
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Publication number: 20110209605Abstract: A portable protection system including a selectively collapsible truss for supporting a protection member. The truss is movable between a collapsed position and an expanded position. The protection member includes at least one layer of ballistic armor material for disrupting a projectile. The truss includes suitable connectors for releasably connecting the protection member to the truss, and also suitable connectors for releasably connecting the truss to an adjoining truss so as to form a protection wall.Type: ApplicationFiled: May 3, 2011Publication date: September 1, 2011Applicant: DYNAMIC DEFENSE MATERIALS LLCInventors: John Carberry, George Forsythe, Harvey Kliman, Katherine Leighton, John Garnier, Ray Ballario, Wiktor Serafin, Jason Ickes
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Publication number: 20110192274Abstract: The multi-layered ballistics armor includes one or more containment layers covering at least a portion of an impact absorbing layer formed of a fragmenting material to minimize and contain fragmentation of the impact absorbing layer. The one or more containment layers may include one or more primary containment envelopes, and the fragmenting material may be a ceramic such as silicon carbide, carbon/carbon composites, carbon/carbon/silicon carbide composites, boron carbide, aluminum oxide, silicon carbide particulate/aluminum metal matrix composites, or combinations thereof. The multi-layered armor may include one or more adhesive layers over the impact absorbing layer, one or more composite backing layers, an energy absorbing layer, and a flame resistant layer. A secondary containment envelope can be provided over the one or more primary containment envelopes, composite backing layers, and energy absorbing layer.Type: ApplicationFiled: February 10, 2010Publication date: August 11, 2011Applicant: INTERNATIONAL COMPOSITES TECHNOLOGIES, INC.Inventor: Richard L. Fingerhut
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Publication number: 20110167997Abstract: Up-armoring structure for protecting a selected surface including (a) a foundation layer formed of a chemically curable, elastomeric, urethane-based material applied to that surface, (b) a core layer of hardened armoring material embedded, at least partially, in the foundation layer, and (c) a coating overlayer of a chemically curable, elastomeric material which covers the core layer, and which is bonded molecularly to the foundation layer. The method of the invention includes (a) applying a chemically curable, elastomeric foundation layer to a surface which is to be armor protected, (b) embedding a core layer of hardened armoring material at least partially in the foundation layer, (c) creating over the core layer an overlayer of chemically curable, elastomeric material, and (d) molecularly bonding the coating layer to the foundation layer.Type: ApplicationFiled: September 26, 2006Publication date: July 14, 2011Inventors: Thomas S. Ohnstad, Russell A. Monk
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Publication number: 20110168005Abstract: The subject of the invention is: the use for a transparent bullet-proof and/or splinter-proof laminate, of which at least part of the thickness consists of a mosaic comprising at least two transparent constituent elements, in order to limit deterioration of the laminate beyond one of said at least two constituent elements that receive an impact; such a laminate with dimensions greater than those that are the maximum possible for a plate of monocrystalline sapphire, of which at least part of the thickness consists of an at least partly transparent mosaic, and of which at least one of its outer faces consists of a continuous transparent sheet; glazing for a building or transport vehicle comprising this laminate.Type: ApplicationFiled: June 11, 2009Publication date: July 14, 2011Applicant: Saint-Gobain Glass FranceInventors: Vincent Pluen, Stephane Leray, Francoise Mennechez