Abstract: A method of separating a first gaseous component from a gas mixture comprising a first gaseous component and a second gaseous component comprising passing the gaseous mixture into an adsorption zone containing an adsorbent material capable of preferentially adsorbing at least one of the gaseous components in the gaseous mixture, to separate the first gaseous component from the second gaseous component wherein the adsorbent material is a monolithic wheel having a plurality of channels throughout, the channels being aligned parallel to the direction of flow of the gaseous mixture and having a wall thickness of less than 1 mm and recovering the non-preferentially adsorbed gaseous component from the adsorption zone. Preferably, the adsorption zone comprises multiple layers of monolithic structures in the shape of a wheel stacked one upon the other in a direction parallel to the direction of the flow of the gaseous mixture and formed by spirally winding a sheet of corrugated adsorbable material about a hub.

Abstract: The gas treatment installation operating on a treatment cycle, in which part of the cycle is performed at a pressure below atmospheric pressure, particularly a PSA, TSA or VSA installation, includes one or more gas treatment vessels containing adsorbent. Each vessel has at least one orifice, at least one gas pipe communicating with the orifice, at least one valve arranged on the gas pipe and controlling the flow of the gas flowing through the pipe. The valve comprises a shaft for operating the valve and sealing elements. A device for maintaining a protective gaseous atmosphere is arranged around the sealing elements and the operating shaft to create and to maintain a protective gaseous atmosphere around these items and thus prevent the ingress, into the treatment vessel, of contaminants harmful to the adsorbent, particularly the ingress of moisture liable to deactivate the molecular sieve, that is to say the adsorbent.

Abstract: Purification of a hydrogen-based gas mixture containing impurities such as carbon monoxide, nitrogen and methane is effected by contacting the gaseous mixture with a zeolite adsorbent which is a shaped product comprised of at least 95%, as determined on the basis of the moisture equilibrium adsorption value, of a low-silica type X zeolite having a SiO2/Al2O3 molar ratio of 1.9 to 2.1. The zeolite adsorbent is preferably ion-exchanged with lithium and/or calcium. The zeolite adsorbent is preferably prepared by a process including a step of contacting with a caustic solution a calcined product of a mixture of a low-silica type X zeolite and kaolin clay whereby the kaolin clay is converted to a low-silica type X zeolite.

Abstract: Gas separation by pressure swing adsorption (PSA) and vacuum pressure swing adsorption (VPSA), to obtain a purified product gas of the less strongly adsorbed fraction of the feed gas mixture, is performed with an apparatus having a plurality of adsorbers. The adsorbers cooperate with first and second valves in a rotary PSA module, with the PSA cycle characterized by multiple intermediate pressure levels between the higher and lower pressures of the PSA cycle. Gas flows enter or exit the PSA module at the immediate pressure levels as well as the higher and lower pressure levels, under substantially steady conditions of flow and pressure. The PSA module comprises a rotor containing laminated sheet adsorbers and rotating within a stator, with ported valve faces between the rotor and stator to control the timing of the flows entering or exiting the adsorbers in the rotor.

Abstract: The present invention is a gas separator for separating a gas mixture into a product gas. The gas separator has an adsorbent bed including a separation chamber with first and second ports and a molecular sieve material contained in the separation chamber. A first pumping chamber is connected to the first port. A first valve regulates a flow of the gas mixture between the first port and the first pumping chamber. A first piston is located in the first pumping chamber. A second pumping chamber is connected to the second port. A second valve regulates a flow of the product gas between the second port and the second pumping chamber. A second piston is located in the second pumping chamber. A drive system coordinates operation of the first and second pistons and the first and second valves in a cycle including a pressurization stage, a gas shift stage, and a depressurization stage.

Abstract: The invention relates to a formed adsorbent material comprising an adsorbent solid phase and a gas phase ensuring transport of the gaseous components right to the adsorbent, being such that the constants for the transport kinetics of the components adsorbable in the gas phase and in the solid phase are in a ratio of between 0.1 and 10 defined for a gas discharge velocity of 0.2 m/s measured on air at 1 bar and 20° C. or in a ratio of between 0.1 and 10, defined for a gas discharge velocity of 0.01 m/s measured on hydrogen at 30 bar and 40° C.

Abstract: The present invention is a gas separator for separating a gas mixture into a product gas. The gas separator has an adsorbent bed including a separation chamber with first and second ports and a molecular sieve material contained in the separation chamber. A first pumping chamber is connected to the first port. A first valve regulates a flow of the gas mixture between the first port and the first pumping chamber. A first piston is located in the first pumping chamber. A second pumping chamber is connected to the second port. A second valve regulates a flow of the product gas between the second port and the second pumping chamber. A second piston is located in the second pumping chamber. A drive system coordinates operation of the first and second pistons and the first and second valves in a cycle including a pressurization stage, a gas shift stage, and a depressurization stage.

Abstract: A gas separation process incorporating the invention combines use of an adsorbent having high intrinsic diffusivity with a low pressure ratio PSA cycle. Further enhancements to the process are derived from the use of fast cycles, shallow beds and small particles—especially in a radial bed configuration. The combination of low pressure ratio, high rate adsorbents and fast cycles has been found to result in an unexpected simultaneous reduction in bed size factor (BSF) and power consumption. These benefits have been achieved while minimizing a decline in product recovery through use of the high rate adsorbent. The net result is a significant reduction in product cost.

Abstract: A process for separating a gas component from a gas mixture is disclosed. A gas mixture is passed through an adsorption zone which contains an adsorbent which will selectively adsorb a gaseous component from the gas mixture. The adsorption zone contains a layer of monolithic adsorbent and a layer of adsorption beads. Optionally, a third monolithic layer may be employed. The adsorption zone is typically contained in an adsorption vessel.

Abstract: This invention provides a two bed pressure swing adsorption process for recovering a primary gaseous component at a purity of over 99% from a feed gas comprising the primary component and one or more impurities.

Abstract: The invention is based upon the recognition that intrinsic sorption rates of adsorbent materials have a significant impact upon process performance. In a preferred embodiment an adsorption process uses an adsorbent zone comprising an adsorbent selected from the group consisting of A-zeolite, Y-zeolite, NaX, mixed cation X-zeolite, LiX having a SiO2/Al2O3silica/alumina ratio of less than 3.0, chabazite, mordenite, clinoptilolite, silica-alumina, alumina, silica, titanium silicates and mixtures thereof, wherein the adsorbent has a mass transfer coefficient for nitrogen of kN2≧12 s−1 and an intrinsic diffusivity for N2, when measured at 1.5 bar and 300K, of Dp≧3.5×10−6 m2/s. Other embodiments include the development of process parameters around which such materials should be used and methods of making such materials.

Abstract: An improved pressure swing adsorption process and system for producing a high recovery of a highly purified product gas, such as argon, from a feed gas stream containing the product gas and impurity gases employs first and second adsorption stages with beds for adsorbing impurity gases. The system and process provides for sequential steps of: feed pressurization; simultaneous feed pressurization and product pressurization; adsorption; adsorption and purge; adsorption in the absence of purge; pressure equalization between beds; evacuation and depressurization of adsorbent bed; evacuation with product purge; evacuation without purge; and pressure equalization between beds.

Abstract: A pressure swing adsorption process for the separation of nitrogen from a mixture of same with methane, utilizing two separate PSA stages, one containing a nitrogen selective adsorbent and the second containing a methane-selective adsorbent. In the process, the first PSA unit containing a nitrogen selective adsorbent forms a product methane stream and a waste stream rich in nitrogen which is passed to a second PSA unit containing a methane selective adsorbent which forms a product nitrogen stream and a waste stream rich in methane. The waste stream rich in methane can be treated to remove heavy hydrocarbons therefrom before the methane is recycled to feed.

Abstract: A component gas concentrator includes an air compressor/vacuum pump, an air-tight first container containing a molecular sieve bed, the first container in fluid communication with the compressor/vacuum pump through a first gas conduit, and an air-tight second container in fluid communication with the first container through a second gas conduit. A gas flow controller such as PLC controls actuation of valves mounted to the gas conduits.

Abstract: There is provided, in a simple, rapid and efficient manner, a high purity, low silica X-type zeolite binderless shaped product with a high content of low silica X-type zeolite and high crystallinity, very high crush resistance and attrition resistance, and excellent adsorption performance. There is further provided an efficient gas separation method utilizing the high purity, low silica X-type zeolite binderless shaped product. With the high purity, low silica X-type zeolite binderless shaped product, the peak intensity of the faujasite zeolite at the index of 220 is stronger than the peak intensity at the index of 311 according to X-ray diffraction, and from approximately 60% to approximately 90% of the exchangeable cation sites are sodium while all or a portion of the remainder are potassium; the high purity, low silica X-type zeolite binderless shaped product also has all or a portion of the exchangeable cation sites are ion-exchanged with lithium.

Abstract: A pressure swing adsorption process for the separation of nitrogen from a mixture of of same with methane, utilizing two separate PSA stages, one containing a nitrogen selective adsorbent and the second containing a methane-selective adsorbent. In the process, the first PSA unit containing a nitrogen selective adsorbent forms a product methane stream and a waste stream rich in nitrogen which is passed to a second PSA unit containing a methane selective adsorbent which forms a product nitrogen stream and a waste stream rich in methane. The waste stream rich in methane can be treated to remove heavy hydrocarbons therefrom before the methane is recycled to feed.

Abstract: The present invention is a two stage PSA process for producing high purity oxygen from a feed air stream. Water, carbon dioxide and nitrogen are removed in a first stage. An oxygen selective adsorbent is used to adsorb oxygen in the second stage. High purity oxygen product is recovered during regeneration of the second stage. Importantly, the high purity of the oxygen product is achieved without inclusion of an oxygen rinse step in the process cycle. The high purity oxygen product is obtained by collecting the middle cut of the second stage effluent stream during regeneration.

Abstract: The present invention involves a vacuum-pressure swing adsorption process for the separation of components of a fluid mixture. The process includes (a) transferring a fluid mixture through an adsorbent bed at an elevated pressure Ph so as to produce a purified product fluid; (b) venting the adsorbent bed down to an ambient fluid pressure Pa; (c) applying a vacuum force to the adsorbent bed to bring the adsorbent bed to a reduced pressure Pl; and (d) venting the adsorbent bed up to an ambient fluid pressure Pa.

Abstract: The invention comprises a PSA process and apparatus wherein the fixed adsorbent bed comprises an equilibrium zone and a mass transfer zone. Further, the equilibrium and mass transfer zones each comprise at least one adsorbent material, selective for the adsorption of a more selectively adsorbable component, that is selected on the basis of the performance of that adsorbent material under the process conditions applicable to the zone.

Abstract: A process for producing an oxygen enriched product includes: (a) providing a gas separation apparatus having at least one bed containing a mixture of at least two different nitrogen selective adsorbents, wherein the at least one bed is free of lithium cations; (b) feeding a feed gas containing oxygen and nitrogen into the gas separation apparatus to contact the at least one bed; and (c) recovering from the gas separation apparatus the oxygen enriched product. The process is preferably performed above ambient temperature and/or in a simplified four-step cycle.

Abstract: Predominantly hydrogen gaseous flowstreams containing contaminating amounts of at least carbon monoxide and/or nitrogen impurities are purified by PSA adsorption of such impurities therefrom, via transport over a faujasite zeolite adsorbent, the Si/Al ratio of which ranges from 1 to 3, preferably from 1 to 1.5, and at least 85% of the aluminum tetrahedra comprising the crystal lattices being combined with lithium and calcium cations, the lithium/lithium+calcium ratio therein being at least 70%.

Abstract: Pressure swing adsorption process for the recovery of high purity oxygen from a feed gas comprising oxygen, nitrogen, and argon. The process includes a forward flow stage which comprises (a) passing the feed gas into a first adsorption zone containing an adsorbent selective for the adsorption of nitrogen over oxygen and argon, and withdrawing therefrom a nitrogen-depleted intermediate gas; (b) passing the nitrogen-depleted intermediate gas into a second adsorption zone containing an adsorbent which is selective for the adsorption of nitrogen over argon and selective for the adsorption of argon over oxygen; (c) withdrawing an oxygen-enriched product gas from the second adsorption zone; and (d) terminating the passing of feed gas into the first adsorption zone and withdrawing an oxygen-enriched depressurization gas from the second adsorption zone in the same flow direction as (c).

Abstract: An improved method for preparing an adsorbent containing sheet is disclosed. Deionized water is employed in a slurry during preparation of the adsorbent containing sheet. The treated adsorbent monoliths provide improved sorption capacity and N2/O2 selectivity when employed in gas separation processes.

Abstract: The present invention relates to a rotary valve assembly for a pressure swing adsorption system. The rotary valve assembly includes a first valve member and a second valve member relatively rotatable about a common center of rotation to provide valving action for selectively transferring fluids therethrough. The second valve member has a first fluid section with at least one aperture adapted for transferring a first fluid of a first pressure and composition therethrough and a second fluid section with at least one aperture adapted for transferring a second fluid of a second pressure and composition therethrough. The first valve member has a first fluid section with at least one passage for transferring the first fluid in the valve assembly and a second fluid section with at least one passage for transferring the second fluid in the valve assembly.

Abstract: A shaped zeolite-containing body, e.g., zeolite-containing monoliths, having high compressive strength is prepared from a particular class of siloxane-based binders in combination with zeolite, plasticizing agent, and methylcellulose. It has been discovered that when using the particular class of siloxane binder with the aforementioned components, the body formed therefrom can be processed and calcined at temperatures below 300° C., thereby reducing costs typically seen with other processes for preparing shaped materials containing zeolite. The shaped bodies of this invention have been shown to have compressive strengths of at least 20 N/mm2 or more.

Abstract: An improved pressure swing adsorption process and system for producing a high recovery of a highly purified product gas, such as argon, from a feed gas stream containing the product gas and impurity gases employs first and second adsorption stages with beds for adsorbing impurity gases. The system and process provides for sequential steps of: feed pressurization; simultaneous feed pressurization and product pressurization; adsorption; adsorption and purge; adsorption in the absence of purge; pressure equalization between beds; evacuation and depressurization of adsorbent bed; evacuation with product purge; evacuation without purge; and pressure equalization between beds.

Abstract: A pressure swing adsorption process includes providing a pressure swing adsorption apparatus having six beds, and equalizing a pressure of each of the six beds in four steps, wherein at all times during the process, at least one of the six beds is providing offgas. The process is particularly suitable for purifying hydrogen from a feed gas mixture containing hydrogen and at least one of methane, carbon dioxide, carbon monoxide, nitrogen and water vapor.

Abstract: A gas adsorbent is made by dissolving a polymer in one or more first solvents to form a polymer solution; mixing an inorganic adsorbent with the polymer solution to form a precursor; molding the precursor; and leaching the first solvents from the precursor with a second solvent.

Abstract: A compression machine (compressor 4 and/or pump 5) of the plant (1) for the treatment of a fluid, typically by pressure swing adsorption, comprises at least one detector (7) for detecting clearance between a moving part (6) and a stator and delivering a measurement signal used so as to vary, depending on this measurement, the operation of the plant and especially to automatically shorten the phases during which the machine is running at an excessively high speed.

Abstract: A component gas concentrator includes an air compressor/vacuum pump, an air-tight first container containing a molecular sieve bed, the first container in fluid communication with the compressor/vacuum pump through a first gas conduit, and an air-tight second container in fluid communication with the first container through a second gas conduit. A gas flow controller such as PLC controls actuation of valves mounted to the gas conduits.

Abstract: A pressure swing adsorption process for the separation of nitrogen from natural gas utilizes two separate pressure swing adsorption stages, the first containing a hydrocarbon-selective adsorbent and the second containing a nitrogen-selective adsorbent. In the process, the product stream from the first pressure swing adsorption unit contains a natural gas stream having a reduced hydrocarbon content and the product stream from the second pressure swing adsorption unit is a natural gas stream having a reduced nitrogen concentration. The product from the second pressure swing adsorption unit is used to desorb the hydrocarbons from the first pressure swing adsorption unit so as to add the hydrocarbons, which have heat value to the product natural gas stream. Periodically, heating the nitrogen-selective adsorbent with heated product stream from the second pressure swing adsorption unit has been found to improve the capacity of the nitrogen-selective adsorbent to adsorb nitrogen.

Abstract: The invention relates to the use of adsorbent materials that have been selected on the basis of their relationship between that material's intrinsic rate and equilibrium properties.

Abstract: An improved method for preparing an adsorbent containing sheet is disclosed. Alkali or alkaline metal salts or mixtures thereof are added to a slurry during preparation of the adsorbent containing sheet or washed onto a finished adsorbent monolith which was prepared from the adsorbent containing sheet. The treated adsorbent monoliths provide improved sorption capacity and N2/02 selectivity when employed in gas separation processes.

Abstract: A process for producing an oxygen enriched product includes: (a) providing a gas separation apparatus having at least one bed containing a mixture of at least two different nitrogen selective adsorbents, wherein the at least one bed is free of lithium cations; (b) feeding a feed gas containing oxygen and nitrogen into the gas separation apparatus to contact the at least one bed; and (c) recovering from the gas separation apparatus the oxygen enriched product. The process is preferably performed above ambient temperature and/or in a simplified four-step cycle.

Abstract: A pressure swing adsorption process for the separation of a pressurized feed gas containing at least one more strongly adsorbable component and at least one less strongly adsorbable component.

Abstract: A process for the purification of a gaseous hydrogen flow containing one or more gaseous impurities from the group consisting of carbon monoxide, water vapor, nitrogen, H2S, chlorine, C1-C3 light alcohols, ammonia, carbon dioxide and linear, branched or cyclic hydrocarbons, saturated and unsaturated, C1-C8. The hydrogen flow is placed in contact with a porous carbonated adsorbent having an adsorption limit volume (W0) and an energy parameter of (E0) according to the Dubinin relationship, such that: 0.18 ml.g−1≦W0≦1.50 ml.g−1 and 15 kJ.mole−1≦E0≦45 kJ.mole−1. The porous carbonated adsorbent is selected from active carbons. The gas rich in hydrogen is a reforming gas, an electrolysis gas, a gas from ammonia cracking or from alcohol cracking.

Abstract: A single bed pressure swing adsorption process with at least one transfer tank is utilized to separate less adsorbable components from more adsorbable components such as the separation of oxygen from air. Depressurization gas is collected in the transfer tank and is used later exclusively for purging the bed during the regeneration period.

Abstract: The invention relates to adsorbent materials having comparatively high intrinsic adsorption rates. Methods are disclosed whereby such rates can be achieved. In preferred embodiments, the adsorbent is a LiX zeolite material.

Abstract: A nitrogen adsorbent comprising a crystalline X zeolite having a faujasite structure with an SiO2/Al2O3 ratio of less than 3.0, wherein the crystal contains at least one trivalent element of the group consisting of Fe, B and Ga and (AlO4)5− tetrahedral units thereof associated with cations. Although the adsorbent contains a designated trivalent element in the zeolite, it maintains the number of cation sites contributing to adsorption, has an excellent separation performance of nitrogen and oxygen, and exhibits excellent heat resistance. Further, when the nitrogen adsorbent of the present invention is used in such a particular manner that it adsorbs nitrogen after being heated under a vacuum, adsorption performance is improved.

Abstract: An improved method for preparing and activating monolith adsorbents is disclosed. A regeneration gas is passed through the formed monolith adsorbent at a temperature sufficient to decompose at least part of the binding agents in the adsorbent. The present invention also provides for the use of the treated adsorbent monoliths in separating gases in cyclical separation processes such as vacuum swing adsorption processes.

Abstract: A porous adsorbent includes pores having a pore diameter (Dm) of between 1 nm and 14 nm and an oxygen adsorptivity, measured at +20° C. and 1 bar, of at most 10 Scc/g. This adsorbent is used in a process for adsorbing at least one gaseous compound contained in a gas mixture containing several gaseous compounds of different polarity. Preferably, the gas mixture to be separated or to be purified is chosen from mixtures containing oxygen and nitrogen, particularly air, mixtures containing carbon monoxide and hydrogen, and hydrocarbons, especially olefins, advantageously, the process is of the PSA or VSA type.

Abstract: A system and method for improving the efficiency of a gas fractionalization system of the type having a compressor having an inlet for receiving air from the ambient environment. The system includes a sensor for sensing a parameter indicative of the flow of concentrated gas delivered from the gas fractionalization system to a patient. A multi-positional valve is disposed in line with the compressor for regulating the flow of air from the ambient environment into the compressor. A valve control manipulates the position of the multi-positional valve depending on the value of the parameter sensed by the sensor for regulating the quantity of air received from the ambient environment into the compressor inlet.

Abstract: A total delivery oxygen concentration system is provided to supply concentrated oxygen to end users having a variety of oxygen capacity requirements. The system includes a first oxygen concentrating device that may be operated either singularly to produce a first flow of concentrated oxygen or in conjunction with a supplemental oxygen concentrating device. When operating in conjunction with the supplemental oxygen concentrating device, the first oxygen concentrating device serves as a source of compressed air for the supplemental oxygen concentrating device and receives a second flow of concentrated oxygen from the supplemental oxygen concentrating device to provide a combined concentrated oxygen flow to the end user.

Abstract: A molecular sieve type gas separation apparatus (10) for separating product gas from a gas supply (14) includes at least one sieve bed (11-13) which during an adsorption charge phase of a cycle, adsorbs non product gas in the gas supply (14), and in a desorption regeneration phase of the cycle desorbs the previously adsorbed non product gas. The apparatus further includes an outlet (18) to which product gas is delivered during the adsorption charge phase, and an outlet (31) for non product gas during the desorption regeneration phase. A sensor (36) responsive to the concentration of a constituent in the product gas, and a control (20) to switch the apparatus (10) between the adsorption charge and desorption regeneration phases are further provided. The control (20) is adapted to adjust the duration of adsorption charge phase relative to the duration of the desorption regeneration phase in each cycle.

Abstract: A pressure swing adsorption process including an adsorption apparatus having a plurality of beds and counter-currently purging at least two of the beds simultaneously throughout the process. The number of beds and number of pressure equalization steps are not particularly limited, but a ten-bed, four pressure equalization step process in advantageous. In addition, other ten-bed, four pressure equalization step processes are disclosed which do not counter-currently purge at least two of the beds simultaneously, but which have an average of at least two of the ten beds being simultaneously regenerated by simultaneously providing off-gas from a feed end of each of the beds to an off-gas line.

Abstract: The present invention relates to new crystalline zeolite SSZ-52 prepared using a quaternary ammonium cation templating agent having the structure where X— is an anion which is not detrimental to the formation of the SSZ-52. SSZ-52 is useful in catalysts for hydrocarbon conversion reactions.

Abstract: A compact multiple bed pressure swing adsorption apparatus to produce a high concentration of oxygen efficiently and at minimum noise levels by using inactive pressurized adsorber beds to purge adsorbed nitrogen.

Abstract: Novel compositions of molecular sieve adsorbents are provided in which at least 50% of the exchangeable cations are selected from those of Li, Ca, Ag and Cu and which have within their pore system metal oxide, metal oxide precursors or mixtures thereof. These compositions are useful for the separation of gases and, in particular, the separation of nitrogen from air to produce oxygen or oxygen-enriched gas.

Abstract: A gas fractionalization system including a compressor for receiving air from the ambient environment and producing a flow of pressurized air, a gas separation system for producing a concentrated gas portion from the pressurized air, a valve for controlling duration during which the compressed air is delivered to the gas separation system during a pressurization cycle, and a product chamber for receiving concentrated gas produced by the gas separation system. The gas fractionalization system includes a control system that itself includes a pressure sensor for sensing the occurrence of high and low pressures within the product chamber, a processing system that determines the pressure ratio of the high and low gas pressure within the product chamber, and a valve controller that manipulates the valve, and, hence, the duration in which the flow of pressurized air is presented to the gas separation chamber based on the pressure ratio.

Abstract: A two bed vacuum swing adsorption process for the production of oxygen is disclosed. Efficient use of air blowers and vacuum pumps maximizes the machine utilization and product gas purges in low flow and high flow modes to increase productivity while lessening power consumption.