Patents Represented by Attorney Michael Tobias
  • Patent number: 7425299
    Abstract: Lead-free solder balls having a good surface appearance with no appreciable surface defects such as seams and shrinkage cavities comprises an alloy having a composition consisting essentially of about 4.0% to about 6.0% by weight of Ag, about 1.0% to about 2.0% by weight of Cu, and a balance of Sn, and they have a diameter of from 0.05 mm to 1.0 mm. The solder balls can be produced by forming a molten alloy having the above-described composition into solidified balls having a diameter of from 0.05 mm to 1.0 mm using the surface tension of the molten alloy.
    Type: Grant
    Filed: October 13, 2004
    Date of Patent: September 16, 2008
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Rikiya Kato, Shinichi Nomoto, Hiroshi Okada
  • Patent number: 7338567
    Abstract: A lead-free solder alloy suitable for use in flow soldering of electronic components to printed wiring boards comprises 0.1-3 wt % of Cu, 0.001-0.1 wt % of P, optionally 0.001-0.1 wt % of Ge, and a balance of Sn. The solder alloy may further contain at least one element of Ag and Sb in a total amount of at most 4 wt %, and/or at least one element of Ni, Co, Fe, Mn, Cr, and Mo in a total amount of at most 0.5 wt % in order to strengthen the alloy, and/or at least one element of Bi, In, and Zn in a total amount of at most 5 wt % in order to lower the melting point of the alloy.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: March 4, 2008
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Osamu Munekata, Yoshitaka Toyoda, Tsukasa Ohnishi, Minoru Ueshima
  • Patent number: 7282174
    Abstract: The present invention provides a Sn—Zn based lead-free solder which can prevent peeling of solder from soldered portions even after the passage of long periods after soldering of portions to be soldered made of Cu. A Sn—Zn based lead-free solder according to the present invention comprises 5-10 mass percent of Zn, a total of 0.005-1.0 mass percent of at least one substance selected from the group consisting of Au, Pt, Pd, Fe, and Sb, optionally a total of at most 15 mass percent of at least one substance selected from the group consisting of Bi and In, and a remainder of Sn. This Sn—Zn based lead-free solder can be made into a solder paste using a rosin flux containing a halide such as an amine hydrochloride as an activator.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: October 16, 2007
    Assignees: Senju Metal Industry Co., Ltd., Matsushita Electric Industrial Co., Ltd
    Inventors: Masahiko Hirata, Hisahiko Yoshida, Takashi Nagashima, Toshihiko Taguchi, Yoshitaka Toyoda, Tsukasa Ohnishi
  • Patent number: 7282175
    Abstract: A lead-free solder includes 0.05-5 mass % of Ag, 0.01-0.5 mass % of Cu, at least one of P, Ge, Ga, Al, and Si in a total amount of 0.001-0.05 mass %, and a remainder of Sn. One or more of a transition element for improving resistance to heat cycles, a melting point lowering element such as Bi, In, or Zn, and an element for improving impact resistance such as Sb may be added.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: October 16, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Masazumi Amagai, Masako Watanabe, Kensho Murata, Yoshitaka Toyoda, Minoru Ueshima, Tsukasa Ohnishi, Takeshi Tashima, Daisuke Souma, Takahiro Roppongi, Hiroshi Okada
  • Patent number: 7255933
    Abstract: A multi-layer sliding part is prepared by a process including mixing 1–50 parts by volume of a Cu-plated solid lubricant powder with 100 parts by volume of a Cu-based alloy powder comprising 5–20 mass % of Sn and a remainder of Cu to form a mixed powder, sintering the mixed powder in a reducing atmosphere to form a sintered mass, pulverizing the sintered mass to form a powder, dispersing the powder formed by pulverizing on a metal backing plate, and sintering the dispersed powder to bond grains of the dispersed powder to each other and to the backing plate. After sintering of the pulverized powder to form bearing metal layer, the bearing metal layer is pressed and densified. After densification, the bearing metal layer is annealed, again pressed, and then coated with a resin having good sliding properties.
    Type: Grant
    Filed: August 17, 2004
    Date of Patent: August 14, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Issaku Sato, Kenzo Tadokoro, Hideaki Tanibata
  • Patent number: 7195825
    Abstract: A multi-layer sliding part is prepared by a process including mixing 1–50 parts by volume of a Cu-plated solid lubricant powder with 100 parts by volume of a Cu-based alloy powder comprising 5–20 mass % of Sn and a remainder of Cu to form a mixed powder, sintering the mixed powder in a reducing atmosphere to form a sintered mass, pulverizing the sintered mass to form a powder, dispersing the powder formed by pulverizing on a steel backing plate, and sintering the dispersed powder to bond grains of the dispersed powder to each other and to the backing plate.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: March 27, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Issaku Sato, Kenzou Tadokoro, Hideaki Tanibata
  • Patent number: 7195105
    Abstract: A lift truck includes a guide member secured to a mast of the lift truck and a guided member secured to a carriage vertically movable along the mast. The guided member engages with the guide member to resist twisting moments acting on the carriage and enable the carriage to move smoothly along the mast. A clamping apparatus for use with the lift truck is engageable with the forks of the lift truck so that the weight of the clamping apparatus can be supported by the forks. A bracket mounted on the lift truck can be detachably connected to the clamping apparatus to prevent movement of the clamping apparatus in the fore-and-aft direction of the lift truck.
    Type: Grant
    Filed: June 16, 2005
    Date of Patent: March 27, 2007
    Assignee: Tygard Machine & Manufacturing Company
    Inventor: Edward Tygard
  • Patent number: 7195184
    Abstract: In a method of crushing silicon blocks, a silicon block to be crushed is heated and is then forcedly cooled. Subsequently, a crushing member which contains no metal component at least on a surface thereof is made to strike the cooled silicon block to thereby crush the silicon block. Alternatively, two silicon blocks to be crushed are heated and are then forcedly cooled. Subsequently, the cooled silicon blocks are made to strike against each other, whereby the silicon blocks are crushed.
    Type: Grant
    Filed: October 1, 2004
    Date of Patent: March 27, 2007
    Assignee: IIS Materials Corporation, Ltd.
    Inventors: Norichika Yamauchi, Takehiko Shimada
  • Patent number: 7182240
    Abstract: A solder coated lid for a package for an electronic device has a lead-free solder layer comprising a Sn—Sb based solder with a liquidus temperature of at least 220 degrees C. provided on at least a region of the lid where the lid is to be joined to a base of a package. The lid can be joined to a base of a package at a low temperature, thereby reducing vaporization of solder components and adhesion thereof to electronic devices within the package.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: February 27, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hideyuki Yoshino, Sanae Taniguchi, Mitsuo Zen, Takenori Azuma
  • Patent number: 7172726
    Abstract: A lead-free solder which is significantly less susceptible to copper leaching when used in a molten state in which coil ends of copper wire are dipped comprises 1.5–8 mass % of Cu, 0.01–2 mass % of Co, optionally 0.01–1 mass % of Ni, and a remainder of Sn and has a liquidus temperature of 420° C. or below. The solder may further comprise at least one oxidation-inhibiting element selected from the group consisting of P, Ge, and Ga in a total amount of 0.001–0.5 mass %, and/or Ag in an amount of 0.05–2 mass % as a wettability-improving element.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: February 6, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventor: Tsukasa Ohnishi
  • Patent number: 7142435
    Abstract: A lid for use with a plate-shaped base to seal an electronic device such as a SAW device includes a top portion, a wall structure extending from the top portion, and a lip connected to the lower end of the wall structure. The lip extends outwards from an outer surface of the wall structure by 10–500 ?m and has solder on an inner surface thereof. The lid can be soldered to a plate-shaped base to form a package. The lid can be conveniently formed by performing drawing of a metal strip coated with solder to define a recessed shape, and then severing a flange of the recessed shape to define the lip.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: November 28, 2006
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Masaaki Goto, Fumiaki Nishiuchi, Misao Nakajima, Mitsuo Zen, Sanae Taniguchi, Takenori Azuma
  • Patent number: 7132020
    Abstract: A solder which can form a soldered joint of good bonding strength on a Ni layer containing a small amount of P formed from electroless Ni plating with a P-containing plating solution comprises 60–64 mass % of Sn, 0.002–0.01 mass % of P, 0.04–0.3 mass % of Cu, and a remainder of Pb. The solder is particularly suitable for forming a solder bump on a Cu electrode which has been coated with Ni by electroless plating.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: November 7, 2006
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Iwao Nozawa, Takashi Hori, Daisuke Soma, Takahiro Roppongi
  • Patent number: 7112888
    Abstract: A solder ball assembly for use in the formation of solder bumps on electrodes of a substrate for electronic components includes a heat-resisting sheet having a plurality of holes formed therein. Each hole has a solder ball disposed therein. The sheet includes an adherent layer exposed to the interior of each hole on the wall and/or bottom of the hole such that the adherent layer contacts and holds the solder balls in the holes. Solder bumps are formed by positioning the assembly on a substrate such that the solder balls held in the holes come into contact with the electrodes of the substrate. The assembly and the substrate are heated together to melt the solder balls in the holes. After solidification of the solder, the heat-resisting sheet of the assembly is removed from the substrate, leaving a solder bump on each electrode.
    Type: Grant
    Filed: December 10, 2003
    Date of Patent: September 26, 2006
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Takeo Kuramoto, Kaichi Tsuruta
  • Patent number: 7097090
    Abstract: A solder ball is formed from an Sn—Pb alloy which consists essentially of about 2–65 mass % of Sn, 0–5 mass % of Ag, about 0.1–1 mass % of Sb, and 0.01–0.1 mass % of Cu, and 0.01–0.1 mass % of Bi, and a balance of Pb and incidental impurities. The solder ball has improved thermal fatigue resistance, good solderability, and good surface brightness after soldering.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: August 29, 2006
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Isamu Satou, Shinichi Nomoto, Hiroshi Okada
  • Patent number: 7029542
    Abstract: A lead-free solder alloy comprises 1.0–5.0 wt % Ag, 0.01–0.5 wt % Ni, one or both of (a) 0.001–0.05 wt % Co and (b) at least one of P, Ge, and Ga in a total amount of 0.001–0.05 wt %, and a remainder of Sn. The solder can form solder bumps which have a high bonding strength and which do not undergo yellowing after soldering.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: April 18, 2006
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Masazumi Amagai, Masako Watanabe, Kensho Murata, Osamu Munekata, Yoshitaka Toyoda, Minoru Ueshima, Tsukasa Ohnishi, Hiroshi Okada
  • Patent number: 7018167
    Abstract: An object is to improve the durability of wings and suppress vibration of the wings and generation of noise. A fluid machine includes a rotatably supported wing support, and a plurality of wings (21) formed on the wing support at a plurality of circumferential locations and protruding radially outward. The wings (21) each include a first wing element extending radially outward from a first attachment position on the wing support, a second wing element extending radially outward from a second attachment position on the wing support, and a third wing element connecting the first and second wing elements. In this case, the first and second wing elements are formed in such a manner to protrude radially outward from the wing support, and are mutually connected by means of the third wing element. This structure prevents damage to the wings (21), which damage would otherwise occur, for example, upon reception of external force, and thus improves the durability of the wings (21).
    Type: Grant
    Filed: January 26, 2001
    Date of Patent: March 28, 2006
    Assignee: Y & Y Co., Ltd.
    Inventor: Minoru Yoshida
  • Patent number: 6935553
    Abstract: A soldering method includes exposing a solder paste including a solder powder and a flux on a member to a free radical gas and heating the solder paste to reflow the solder paste and vaporize any active components in the solder paste. Any flux residue is free of active components, so it is not necessary to perform cleaning after soldering to remove flux residue.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: August 30, 2005
    Assignees: Senju Metal Industry Co., Ltd., Shinko Seiki Co., Ltd.
    Inventors: Tadatomo Suga, Keisuke Saito, Yoshikazu Matsuura, Tatsuya Takeuchi, Johji Kagami, Rikiya Kato, Sakie Yamagata
  • Patent number: 6926849
    Abstract: A solder paste comprising a powder of a Zn-containing Sn-based, lead-free solder mixed with an activator-containing rosin-based flux to which 0.5-10.0 wt % of isocyanuric acid or a haloalkyl ester thereof is added can prevent the formation of solder balls and voids during reflow soldering and exhibit good solderability. A solder paste comprising a powder of an Ag- or Zn-containing Sn-based, lead-free solder mixed with an activator-containing rosin-based flux to which 0.01-10.0 wt % of a salicylamide compound also does not exhibit a change in viscosity and exhibits good solderability.
    Type: Grant
    Filed: November 29, 2001
    Date of Patent: August 9, 2005
    Assignees: Senju Metal Industry Co., Ltd., Matsushita Electric Industrial Co., Ltd.
    Inventors: Toshihiko Taguchi, Kunihito Takaura, Setsuko Tadokoro, Masahiko Hirata, Hisahiko Yoshida, Takashi Nagashima
  • Patent number: 6919634
    Abstract: A solder ball assembly includes a mask having first and second sides and a plurality of holes formed therein. Each hole has a first end opening onto the first side of the mask and a second end. A plurality of solder balls are disposed in the holes, and a fixing agent secures the solder balls in the holes. A protective sheet may be attached to one or both sides of the mask to cover the ends of the holes.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: July 19, 2005
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Takeo Kuramoto, Kaichi Tsuruta
  • Patent number: 6896172
    Abstract: A lead-free solder paste suitable for reflow soldering includes a plurality of different types of metal powder mixed with a flux. One of the metal powders is a Sn alloy powder. Another of the metal powders is selected from a Sn alloy powder, elemental Ag powder, elemental Cu powder, and elemental Sn powder. Each Sn alloy powder includes 0-8 mass % of Ag, 0-5 mass % of Cu, and at least 80 mass % of Sn. The plurality of metal powders have a composition when melted of 1-5 mass % Ag, 0.5-3 mass % Cu, and a remainder of Sn.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: May 24, 2005
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Toshihiko Taguchi, Satoru Akita, Masato Shimamura, Ryoichi Suzuki, Tetsuya Okuno