Abstract: A semiconductor chip device package comprised of a semiconductor substrate having semiconductor devices formed on the semiconductor substrate. At least one dielectric layer is over the semiconductor substrate. At least one layer of interconnects is over the semiconductor devices and within the at least one respective dielectric layer with at least a portion of the interconnects being separated by voids having a vacuum or air therein. A passivation layer is over the uppermost of the at least one layer of interconnects. Wherein the semiconductor chip device is vacuum sealed within a semiconductor chip device package.

Abstract: A method of forming a buried strap comprising the following sequential steps. A substrate having a pad oxide layer formed thereover is provided. A masking layer is formed over the pad oxide layer. The masking layer, pad oxide layer and substrate are etched to form a trench within the substrate. The trench having an outer sidewall and an upper portion. The upper portion of the trench is lined with a collar. A poly plate is formed within the trench. The poly plate and collar are etched below the substrate to form a recessed poly plate and a recessed collar and exposing a portion of outer sidewall of trench. Ions are implanted into the substrate through exposed outer sidewall of trench by gas phase doping. A SiN sidewall layer is formed over the exposed outer sidewall of trench at a temperature sufficient to diffuse the implanted ions further into the substrate to form the buried strap.

Abstract: A method for forming within a substrate employed within a microelectronics fabrication a damascene multi-layer conductor interconnection layer with inhibited/attenuated damage to a conductor stud layer accessed therein within a trench, when forming the trench interconnection pattern within a dielectric layer overlying the conductor stud layer. There is provided a substrate having a contact region formed therein employing a first intermediate metal dielectric (IMD) layer having a pattern of via contact holes etched through the IMD layer filled with studs of conductor material. There is then planarized the surface of the IMD contact region. There is then formed over the planarized first IMD layer contact region a blanket composite etch stop layer. There is the formed over the blanket composite etch stop layer a second blanket inter-level metal dielectric (IMD) layer.

Abstract: A chip level package utilizing a CGA is described. A semiconductor chip with pillars is molded in an encapsulant. Solder balls are added and connected to the chip pillars. The final package does not require a first level substrate or interposer and is able to be assembled to the next level as is.

Abstract: A method of forming interconnect structures in a semiconductor device, comprising the following steps. A semiconductor structure is provided. In the first embodiment, at least one metal line is formed over the semiconductor structure. A silicon-rich carbide barrier layer is formed over the metal line and semiconductor structure. Finally, a dielectric layer, that may be fluorinated, is formed over the silicon-rich carbide layer. In the second embodiment, at least one fluorinated dielectric layer, that may be fluorinated, is formed over the semiconductor structure. The dielectric layer is patterned to form an opening therein. A silicon-rich carbide barrier layer is formed within the opening. A metallization layer is deposited over the structure, filling the silicon-rich carbide barrier layer lined opening. Finally, the metallization layer may be planarized to form a planarized metal structure within the silicon-rich carbide barrier layer lined opening.

Abstract: A method of bonding a wire to a metal bonding pad, comprising the following steps. A semiconductor die structure having an exposed metal bonding pad within a chamber is provided. The bonding pad has an upper surface. A hydrogen-plasma is produced within the chamber from a plasma source. The metal bonding pad is pre-cleaned and passivated with the hydrogen-plasma to remove any metal oxide formed on the metal bonding pad upper surface. A wire is then bonded to the passivated metal bonding pad.

Abstract: A method of forming reflowed bumps comprising the following sequential steps. A wafer is provided. A series of spaced initial bumps is formed upon the wafer. The initial bumps having exposed side walls and top surfaces and organic residue over the initial bump side walls and/or the initial bump top surfaces. The organic residue is simultaneously removed from the initial bump side walls and top surfaces with the forming a surface oxide layer over the initial bump side walls and top surfaces. The surface oxide layer is stripped from the initial bump top surfaces and an upper portion of the initial bump side walls to form partially exposed bumps. The partially exposed bumps are heat treated to melt the partially exposed bumps to form the reflowed bumps.

Abstract: A method of fabricating a planarized barrier cap layer over a metal structure comprising the following steps. A substrate having an opening formed therein is provided. The substrate having an upper surface. A planarized metal structure is formed within the opening. The planarized metal structure being substantially planar with the upper surface of the substrate. A portion of the planarized metal structure is removed using a reverse-electrochemical plating process to recess the metal structure from the upper surface of the substrate. A barrier cap layer is formed over the substrate and the recessed metal structure. The excess of the barrier cap layer is removed from over the substrate by a planarization process to form the planarized barrier cap layer over the metal structure.

Abstract: A method of bonding a bonding element to a metal bonding pad comprises the following steps. A semiconductor structure having an exposed, recessed metal bonding pad within a layer opening is provided. The layer has an upper surface. A conductive cap having a predetermined thickness is formed over the metal bonding pad. A bonding element is bonded to the conductive cap to form an electrical connection with the metal bonding pad.

Abstract: A method for removing a polysilicon layer from a non-silicon layer comprising the following steps. A structure having a non-silicon layer formed thereover is provided. A first polysilicon layer is formed upon the non-silicon layer. The first polysilicon layer is removed from over the non-silicon layer to expose the non-silicon layer using a NH4OH:DIW dip solution process having a NH4OH:DIW ratio of from about 1:2 to 1:8. Whereby the non-silicon layer is substantially unaffected by the NH4OH:DIW dip solution process.

Abstract: A method for cleaning a semiconductor structure using vapor phase condensation with a thermally vaporized cleaning agent, a hydrocarbon vaporized by pressure variation, or a combination of the two. In the thermally vaporized cleaning agent process, a semiconductor structure is lowered into a vapor blanket in a thermal gradient cleaning chamber at atmospheric pressure formed by heating a liquid cleaning agent below the vapor blanket and cooling the liquid cleaning agent above the vapor blanket causing it to condense and return to the bottom of the thermal gradient cleaning chamber. The semiconductor structure is then raised above the vapor blanket and the cleaning agent condenses on all of the surfaces of the semiconductor structure removing contaminants and is returned to the bottom of the chamber by gravity.

Abstract: A method for forming within a dielectric layer upon a substrate within a microelectronics fabrication a series of contact via holes etched through the dielectric layer to multi-level contact layers employing reactive plasma etching methods to form the series of contact via holes. The first plasma etch method employs fluorine containing gases to form the etched via holes, and then the second plasma etch method employs oxygen and a fluorocarbon gas to complete the etching of the via holes and remove residual materials. The etched via holes access multi-level contact layers formed upon the substrate at differing heights with respect to the substrate, penetrating through at least one contact layer. This permits formation of a series of electrical contacts, between the series of contact layers and patterned conductor layers through the series of via holes, with low electrical resistances.

Abstract: A method for forming a patterned composite stack layer within a microelectronics fabrication. There is first provided a substrate. There is then formed over the substrate a blanket silicon layer. There is then formed upon the blanket silicon layer a blanket silicon containing dielectric layer. There is then formed upon the blanket silicon containing dielectric layer a patterned photoresist layer.

Abstract: A method of forming a cell memory structure including the step of planarizing an HDP/LDP oxide layer lying over a capacitor area. The method provides for the planarization of the cell storage node, good isolation between the transistor and storage node, reduced step height for the cell-transistor and has the potential for increasing the node capacitance (like DRAM storage node).

Abstract: A method for passivating a target layer. There is first provided a substrate. There is then formed over the substrate a target layer, where the target layer is susceptible to corrosion incident to contact with a corrosive material employed for further processing of the substrate. There is then treated, while employing a first plasma method employing a first plasma gas composition comprising an oxidizing gas, the target layer to form an oxidized target layer having an inhibited susceptibility to corrosion incident to contact with the corrosive material employed for further processing of the substrate. Finally, there is then processed further, while employing the corrosive material, the substrate. The method is useful when forming bond pads within microelectronic fabrications.

Abstract: A method of forming a planarized final copper structure including the following steps. A structure is provided having a patterned dielectric layer formed thereover. The patterned dielectric layer having an opening formed therein. A barrier layer is formed over the patterned dielectric layer, lining the opening. An initial planarized copper structure is formed within the barrier layer lined opening, and is planar with the barrier layer overlying the patterned dielectric layer. The initial planarized copper structure is recessed below the barrier layer overlying the patterned dielectric layer a distance to form a recessed copper structure. Any copper oxide formed upon the recessed copper structure is removed. A conductor film is formed over the recessed, copper oxide-free initial copper structure and the barrier layer.

Abstract: A method of fabricating an STI structure comprising the following steps. A silicon structure having a pad oxide layer formed thereover is provided. A hard mask layer is formed over the pad oxide layer. The hard mask layer and the pad oxide layer are patterned to form an opening exposing a portion of the silicon structure. The opening having exposed side walls. A spacer layer is formed over the patterned hard mask layer, the exposed side walls of the opening and lining the opening. The structure is subjected to an STI trench etching process to: (1) remove the spacer layer from over the patterned hard mask layer; form spacers over the side walls; (2) the spacers being formed in-situ from the spacer layer; and (3) etch an STI trench within the silicon structure wherein the spacers serve as masks during at least a portion of time in which the STI trench is formed. The STI trench having corners. Any remaining portion of the spacers are removed.

Abstract: There is first provided a substrate 10 and a target layer 12. There is then formed upon the target layer a patterned positive photoresist layer 14. There is then processed the target layer while employing the patterned positive photoresist layer as a mask layer, to thus form a processed target layer and a processed patterned positive photoresist layer. There is then photoexposed 18 the processed patterned positive photoresist layer to enhance its solubility. Finally, there is then stripped from the processed target layer the photoexposed processed patterned positive photoresist layer while employing a solvent.

Abstract: A method of cleaning a substrate before and after an LDD implantation comprising the following sequential steps. A substrate having a gate structure formed thereover is provided. The substrate is cleaned by a wet clean process including NH4OH. An LDD implantation is performed into the substrate to form LDD implants. The substrate is cleaned by a wet clean process excluding NH4OH.

Abstract: An EUV photolithographic mask device and a method of fabricating the same. The EUV photolithographic mask comprises a multi-layer over an EUV masking substrate and a patterned light absorbing layer formed on the multi-layer. The method comprises the steps of forming a multi-layer on an EUV mask substrate, forming a light absorbing layer on the multi-layer, and etching an opening through the light absorbing layer to the multi-layer. The light absorbing layer includes a metal selected from the group comprising nickel, chromium, cobalt, and alloys thereof, and is preferably nickel.