Patents Assigned to Brock USA, LLC
  • Patent number: 10655282
    Abstract: An impact-absorbing assembly includes a covering layer being one or more of artificial turf, rubber mats, polymer mats, short pile carpeting, particulate infill, wood chips, and ground rubber chips. Also included is a layer of underlayment panels positioned beneath the covering layer. The panels have a panel section with a plurality of drain holes formed therethrough. A top surface of the panels is configured to support the covering layer. A bottom surface of the panels has a plurality of bottom projections that cooperate to define bottom channels suitable to permit water flow across the bottom surface, the bottom channels being in fluid communication with the panel drain holes. The bottom projections define a first spring rate characteristic that is part of a first stage and a second spring rate characteristic is part of a second stage, the first stage having a smaller volume of material than the second stage.
    Type: Grant
    Filed: August 14, 2018
    Date of Patent: May 19, 2020
    Assignee: Brock USA, LLC
    Inventor: Steven Lee Sawyer
  • Publication number: 20200102707
    Abstract: An artificial turf system includes a turf assembly having a turf backing and stands of artificial grass blades extending from the turf backing to form an artificial turf layer. Infill material is placed in between the blades of artificial grass and on top of the turf backing. The infill material has a composition of sand in an amount within the range of from about 80 to about 98 percent of the infill by dry bulk weight, and organic particles in an amount within the range of from about 2 to about 20 percent of the infill by dry bulk weight.
    Type: Application
    Filed: March 29, 2018
    Publication date: April 2, 2020
    Applicant: Brock USA, LLC
    Inventors: Stephen Keyser, Steven L. Sawyer
  • Publication number: 20200063379
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises plurality of panels, each panel comprising a core with a top side and a bottom side. The top side has a plurality of top projections. The top projections form top side water drainage channels. The panels have edges, with the edges of one panel abutting the edges of adjacent panels, thereby forming a drainage path between adjacent panels. The panel edges have vertical support extensions that extend into the drainage paths between adjacent panels. The vertical support extensions have an upper surface for supporting an artificial turf assembly overlying the turf underlayment layer, and the panel edges having one or more complementary indentations corresponding to vertical support extensions of adjacent panels. When the panels move toward each other, thereby closing drainage paths between adjacent panels, the vertical support extensions are received in the corresponding indentations.
    Type: Application
    Filed: October 29, 2019
    Publication date: February 27, 2020
    Applicant: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles, James M. Koerlin
  • Patent number: 10458075
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises plurality of panels, each panel comprising a core with a top side and a bottom side. The top side has a plurality of top projections. The top projections form top side water drainage channels. The panels have edges, with the edges of one panel abutting the edges of adjacent panels, thereby forming a drainage path between adjacent panels. The panel edges have vertical support extensions that extend into the drainage paths between adjacent panels. The vertical support extensions have an upper surface for supporting an artificial turf assembly overlying the turf underlayment layer, and the panel edges having one or more complementary indentations corresponding to vertical support extensions of adjacent panels. When the panels move toward each other, thereby closing drainage paths between adjacent panels, the vertical support extensions are received in the corresponding indentations.
    Type: Grant
    Filed: August 28, 2018
    Date of Patent: October 29, 2019
    Assignee: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles, James M. Koerlin
  • Publication number: 20190203425
    Abstract: An artificial turf system includes a turf assembly having a turf backing and stands of artificial grass blades extending from the turf backing to form an artificial turf layer. Infill material is placed in between the blades of artificial grass and on top of the turf backing. The infill material has a composition of sand in an amount within the range of from about 80 to about 98 percent of the infill by dry bulk weight, and organic particles in an amount within the range of from about 2 to about 20 percent of the infill by dry bulk weight.
    Type: Application
    Filed: March 7, 2019
    Publication date: July 4, 2019
    Applicant: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Stephen Keyser, Steven L. Sawyer, Richard R. Runkles
  • Publication number: 20180363253
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises plurality of panels, each panel comprising a core with a top side and a bottom side. The top side has a plurality of top projections. The top projections form top side water drainage channels. The panels have edges, with the edges of one panel abutting the edges of adjacent panels, thereby forming a drainage path between adjacent panels. The panel edges have vertical support extensions that extend into the drainage paths between adjacent panels. The vertical support extensions have an upper surface for supporting an artificial turf assembly overlying the turf underlayment layer, and the panel edges having one or more complementary indentations corresponding to vertical support extensions of adjacent panels. When the panels move toward each other, thereby closing drainage paths between adjacent panels, the vertical support extensions are received in the corresponding indentations.
    Type: Application
    Filed: August 28, 2018
    Publication date: December 20, 2018
    Applicant: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles, James M. Koerlin
  • Publication number: 20180355561
    Abstract: An impact-absorbing assembly includes a covering layer being one or more of artificial turf, rubber mats, polymer mats, short pile carpeting, particulate infill, wood chips, and ground rubber chips. Also included is a layer of underlayment panels positioned beneath the covering layer. The panels have a panel section with a plurality of drain holes formed therethrough. A top surface of the panels is configured to support the covering layer. A bottom surface of the panels has a plurality of bottom projections that cooperate to define bottom channels suitable to permit water flow across the bottom surface, the bottom channels being in fluid communication with the panel drain holes. The bottom projections define a first spring rate characteristic that is part of a first stage and a second spring rate characteristic is part of a second stage, the first stage having a smaller volume of material than the second stage.
    Type: Application
    Filed: August 14, 2018
    Publication date: December 13, 2018
    Applicant: Brock USA, LLC
    Inventor: Steven Lee Sawyer
  • Patent number: 10060082
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises plurality of panels, each panel comprising a core with a top side and a bottom side. The top side has a plurality of top projections. The top projections form top side water drainage channels. The panels have edges, with the edges of one panel abutting the edges of adjacent panels, thereby forming a drainage path between adjacent panels. The panel edges have vertical support extensions that extend into the drainage paths between adjacent panels. The vertical support extensions have an upper surface for supporting an artificial turf assembly overlying the turf underlayment layer, and the panel edges having one or more complementary indentations corresponding to vertical support extensions of adjacent panels. When the panels move toward each other, thereby closing drainage paths between adjacent panels, the vertical support extensions are received in the corresponding indentations.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: August 28, 2018
    Assignee: BROCK USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles, James M. Koerlin
  • Patent number: 10047484
    Abstract: An impact-absorbing assembly includes a covering layer being one or more of artificial turf, rubber mats, polymer mats, short pile carpeting, particulate infill, wood chips, and ground rubber chips. Also included is a layer of underlayment panels positioned beneath the covering layer. The panels have a panel section with a plurality of drain holes formed therethrough. A top surface of the panels is configured to support the covering layer. A bottom surface of the panels has a plurality of bottom projections that cooperate to define bottom channels suitable to permit water flow across the bottom surface, the bottom channels being in fluid communication with the panel drain holes. The bottom projections define a first spring rate characteristic that is part of a first stage and a second spring rate characteristic is part of a second stage, the first stage having a smaller volume of material than the second stage.
    Type: Grant
    Filed: April 25, 2017
    Date of Patent: August 14, 2018
    Assignee: BROCK USA, LLC
    Inventor: Steven Lee Sawyer
  • Publication number: 20180038054
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.
    Type: Application
    Filed: October 17, 2017
    Publication date: February 8, 2018
    Applicant: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Publication number: 20180016757
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for fluid flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.
    Type: Application
    Filed: September 26, 2017
    Publication date: January 18, 2018
    Applicant: Brock USA, LLC
    Inventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
  • Publication number: 20170335524
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises plurality of panels, each panel comprising a core with a top side and a bottom side. The top side has a plurality of top projections. The top projections form top side water drainage channels. The panels have edges, with the edges of one panel abutting the edges of adjacent panels, thereby forming a drainage path between adjacent panels. The panel edges have vertical support extensions that extend into the drainage paths between adjacent panels. The vertical support extensions have an upper surface for supporting an artificial turf assembly overlying the turf underlayment layer, and the panel edges having one or more complementary indentations corresponding to vertical support extensions of adjacent panels. When the panels move toward each other, thereby closing drainage paths between adjacent panels, the vertical support extensions are received in the corresponding indentations.
    Type: Application
    Filed: May 18, 2016
    Publication date: November 23, 2017
    Applicant: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles, James M. Koerlin
  • Patent number: 9790646
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for fluid flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: October 17, 2017
    Assignee: BROCK USA, LLC
    Inventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 9790645
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.
    Type: Grant
    Filed: February 14, 2017
    Date of Patent: October 17, 2017
    Assignee: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 9771692
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for fluid flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.
    Type: Grant
    Filed: October 27, 2016
    Date of Patent: September 26, 2017
    Assignee: Brock USA, LLC
    Inventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
  • Publication number: 20170226706
    Abstract: An impact-absorbing assembly includes a covering layer being one or more of artificial turf, rubber mats, polymer mats, short pile carpeting, particulate infill, wood chips, and ground rubber chips. Also included is a layer of underlayment panels positioned beneath the covering layer. The panels have a panel section with a plurality of drain holes formed therethrough. A top surface of the panels is configured to support the covering layer. A bottom surface of the panels has a plurality of bottom projections that cooperate to define bottom channels suitable to permit water flow across the bottom surface, the bottom channels being in fluid communication with the panel drain holes. The bottom projections define a first spring rate characteristic that is part of a first stage and a second spring rate characteristic is part of a second stage, the first stage having a smaller volume of material than the second stage.
    Type: Application
    Filed: April 25, 2017
    Publication date: August 10, 2017
    Applicant: Brock USA, LLC
    Inventor: Steven Lee Sawyer
  • Publication number: 20170167084
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.
    Type: Application
    Filed: February 14, 2017
    Publication date: June 15, 2017
    Applicant: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 9631326
    Abstract: An impact-absorbing assembly includes a covering layer being one or more of artificial turf, rubber mats, polymer mats, short pile carpeting, particulate infill, wood chips, and ground rubber chips. Also included is a layer of underlayment panels positioned beneath the covering layer. The panels have a panel section with a plurality of drain holes formed therethrough. A top surface of the panels is configured to support the covering layer. A bottom surface of the panels has a plurality of bottom projections that cooperate to define bottom channels suitable to permit water flow across the bottom surface, the bottom channels being in fluid communication with the panel drain holes. The bottom projections define a first spring rate characteristic that is part of a first stage and a second spring rate characteristic is part of a second stage, the first stage having a smaller volume of material than the second stage.
    Type: Grant
    Filed: July 11, 2016
    Date of Patent: April 25, 2017
    Assignee: Brock USA, LLC
    Inventor: Steven Lee Sawyer
  • Publication number: 20170089016
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for fluid flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.
    Type: Application
    Filed: December 7, 2016
    Publication date: March 30, 2017
    Applicant: Brock USA, LLC
    Inventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
  • Patent number: D866800
    Type: Grant
    Filed: October 26, 2015
    Date of Patent: November 12, 2019
    Assignee: Brock USA, LLC
    Inventors: Richard R. Runkles, Daniel C. Sawyer, Steven L. Sawyer, James M. Koerlin