Patents Assigned to Brock USA, LLC
  • Publication number: 20170073905
    Abstract: An impact-absorbing assembly includes a covering layer being one or more of artificial turf, rubber mats, polymer mats, short pile carpeting, particulate infill, wood chips, and ground rubber chips. Also included is a layer of underlayment panels positioned beneath the covering layer. The panels have a panel section with a plurality of drain holes formed therethrough. A top surface of the panels is configured to support the covering layer. A bottom surface of the panels has a plurality of bottom projections that cooperate to define bottom channels suitable to permit water flow across the bottom surface, the bottom channels being in fluid communication with the panel drain holes. The bottom projections define a first spring rate characteristic that is part of a first stage and a second spring rate characteristic is part of a second stage, the first stage having a smaller volume of material than the second stage.
    Type: Application
    Filed: July 11, 2016
    Publication date: March 16, 2017
    Applicant: Brock USA, LLC
    Inventor: Steven Lee Sawyer
  • Publication number: 20170044724
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for fluid flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.
    Type: Application
    Filed: October 27, 2016
    Publication date: February 16, 2017
    Applicant: Brock USA, LLC
    Inventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 9567714
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.
    Type: Grant
    Filed: March 3, 2015
    Date of Patent: February 14, 2017
    Assignee: BROCK USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 9394651
    Abstract: An underlayment panel includes a top surface and a bottom surface. A plurality of projections define drainage channels. A plurality of drain holes arranged through the panel provide fluid communication between the top surface and the bottom surface.
    Type: Grant
    Filed: March 3, 2015
    Date of Patent: July 19, 2016
    Assignee: Brock USA, LLC
    Inventor: Steven L. Sawyer
  • Publication number: 20150267357
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.
    Type: Application
    Filed: March 3, 2015
    Publication date: September 24, 2015
    Applicant: BROCK USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 8967905
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.
    Type: Grant
    Filed: March 4, 2014
    Date of Patent: March 3, 2015
    Assignee: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 8967906
    Abstract: An underlayment panel includes a top surface and a bottom surface. A plurality of projections define drainage channels. A plurality of drain holes arranged through the panel provide fluid communication between the top surface and the bottom surface.
    Type: Grant
    Filed: March 11, 2014
    Date of Patent: March 3, 2015
    Assignee: Brock USA, LLC
    Inventor: Steven L. Sawyer
  • Publication number: 20140219717
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.
    Type: Application
    Filed: April 7, 2014
    Publication date: August 7, 2014
    Applicant: BROCK USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Publication number: 20140190103
    Abstract: An underlayment panel includes a top surface and a bottom surface. A plurality of projections define drainage channels. A plurality of drain holes arranged through the panel provide fluid communication between the top surface and the bottom surface.
    Type: Application
    Filed: March 11, 2014
    Publication date: July 10, 2014
    Applicant: Brock USA, LLC
    Inventor: Steven L. Sawyer
  • Publication number: 20140186113
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.
    Type: Application
    Filed: March 4, 2014
    Publication date: July 3, 2014
    Applicant: BROCK USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 8668403
    Abstract: An impact absorption panel is adapted for playground use and comprises a panel section and a plurality of projections. The panel section is defined by a top surface and a bottom surface. The plurality of projections extend from the bottom surface of the panel section. The plurality of projections have a first stage and a second stage. The first stage is configured to collapse initially when subjected to an impact load. The second stage is configured to provide greater resistance to the impact load than the first stage. The panel section is configured to provide greater resistance to the impact load than the first and second stages. The first stage can also be distinguished from the second stage by virtue of having a comparatively smaller volume.
    Type: Grant
    Filed: January 15, 2013
    Date of Patent: March 11, 2014
    Assignee: Brock USA, LLC
    Inventor: Steven Lee Sawyer
  • Patent number: 8662787
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface and a recovery characteristic such that a deformation from a concentrated compressive load applied for a short duration returns the support surface to a generally planar condition.
    Type: Grant
    Filed: July 6, 2010
    Date of Patent: March 4, 2014
    Assignee: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 8603601
    Abstract: A turf underlayment layer for supporting an artificial turf assembly includes a plurality of panels assembled together, each panel being made from a plurality of polyolefin beads bonded together, each panel further including a core, a top side having a plurality of projections, and a bottom side having a plurality of projections, the top projections forming top side water drainage channels and the bottom projections forming bottom side water drainage channels, the panels having edges, at least one of the panel edges having at least one drainage projection, the drainage projection spacing the abutting panel edges apart, with the resultant spacing of the edges of abutting panels forming a drainage path at the intersection of the abutting panels.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: December 10, 2013
    Assignee: Brock USA, LLC
    Inventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 8597754
    Abstract: A turf underlayment layer for supporting an artificial turf assembly includes a plurality of panels assembled together, each panel being made from a plurality of polyolefin beads bonded together, each panel further including a core, a top side having a plurality of projections, and a bottom side having a plurality of projections, the top projections forming top side water drainage channels and the bottom projections forming bottom side water drainage channels, the panels having edges, with the abutment of the edges of adjacent panels defining a water flow connector slot at the intersection of abutting panels, thereby providing a path for the flow of water from the bottom side water drainage channels of one panel to the bottom side water drainage channels of an abutting panel.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: December 3, 2013
    Assignee: Brock USA, LLC
    Inventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 8568840
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for water flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.
    Type: Grant
    Filed: August 7, 2012
    Date of Patent: October 29, 2013
    Assignee: Brock USA, LLC
    Inventors: Steven Lee Sawyer, Daniel C Sawyer, Richard R Runkles
  • Patent number: 8353640
    Abstract: An impact absorption panel is adapted for playground use and comprises a panel section and a plurality of projections. The panel section is defined by a top surface and a bottom surface. The plurality of projections extend from the bottom surface of the panel section. The plurality of projections have a first stage and a second stage. The first stage is configured to collapse initially when subjected to an impact load. The second stage is configured to provide greater resistance to the impact load than the first stage. The panel section is configured to provide greater resistance to the impact load than the first and second stages. The first stage can also be distinguished from the second stage by virtue of having a comparatively smaller volume.
    Type: Grant
    Filed: February 11, 2011
    Date of Patent: January 15, 2013
    Assignee: Brock USA, LLC
    Inventor: Steven Lee Sawyer
  • Patent number: 8236392
    Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for water flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.
    Type: Grant
    Filed: January 22, 2008
    Date of Patent: August 7, 2012
    Assignee: Brock USA, LLC
    Inventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 8171585
    Abstract: An inexpensive, lightweight, compressible, shock absorbing, and resilient fluid for use in padding applications is presented. A fluid pad can comprise closed-cell foam beads and a surrounding fluid housed in a thin plastic bladder. The closed-cell foam beads can be exactly flooded by the fluid. Alternatively, the fluid can lubricate the closed-cell foam beads. The surrounding fluid may also comprise solid phase microballoons. The addition of the closed-cell foam beads can result in the overall fluid in the bladder being lighter in weight. The fluid pad with the closed-cell foam beads can be compressible and resilient. The fluid pad with the closed-cell foam beads can be shock absorbing with respect to impact loads or vibrations. The addition of the closed-cell foam beads can lower the cost of the fluid pad insert.
    Type: Grant
    Filed: August 29, 2008
    Date of Patent: May 8, 2012
    Assignee: Brock USA LLC
    Inventors: Steven Mead, Richard Runkles
  • Publication number: 20110173901
    Abstract: A paver support system includes an edging rail or bracket that engages an underlayment layer. The paver support system contains a plurality of paving elements within a prescribed area bordered by the edging rail and supported on the underlayment layer. The cooperating underlayment layer and edging rail are self-supporting to maintain the relative spatial relationship of the plurality of paving elements supported thereon.
    Type: Application
    Filed: January 20, 2011
    Publication date: July 21, 2011
    Applicant: BROCK USA, LLC
    Inventors: Richard R. Runkles, Daniel C. Sawyer
  • Patent number: D645169
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: September 13, 2011
    Assignee: Brock USA, LLC
    Inventor: Richard R. Runkles