Patents Assigned to Brock USA, LLC
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Publication number: 20170073905Abstract: An impact-absorbing assembly includes a covering layer being one or more of artificial turf, rubber mats, polymer mats, short pile carpeting, particulate infill, wood chips, and ground rubber chips. Also included is a layer of underlayment panels positioned beneath the covering layer. The panels have a panel section with a plurality of drain holes formed therethrough. A top surface of the panels is configured to support the covering layer. A bottom surface of the panels has a plurality of bottom projections that cooperate to define bottom channels suitable to permit water flow across the bottom surface, the bottom channels being in fluid communication with the panel drain holes. The bottom projections define a first spring rate characteristic that is part of a first stage and a second spring rate characteristic is part of a second stage, the first stage having a smaller volume of material than the second stage.Type: ApplicationFiled: July 11, 2016Publication date: March 16, 2017Applicant: Brock USA, LLCInventor: Steven Lee Sawyer
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Publication number: 20170044724Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for fluid flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.Type: ApplicationFiled: October 27, 2016Publication date: February 16, 2017Applicant: Brock USA, LLCInventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
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Patent number: 9567714Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.Type: GrantFiled: March 3, 2015Date of Patent: February 14, 2017Assignee: BROCK USA, LLCInventors: Daniel C. Sawyer, Richard R. Runkles
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Patent number: 9394651Abstract: An underlayment panel includes a top surface and a bottom surface. A plurality of projections define drainage channels. A plurality of drain holes arranged through the panel provide fluid communication between the top surface and the bottom surface.Type: GrantFiled: March 3, 2015Date of Patent: July 19, 2016Assignee: Brock USA, LLCInventor: Steven L. Sawyer
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Publication number: 20150267357Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.Type: ApplicationFiled: March 3, 2015Publication date: September 24, 2015Applicant: BROCK USA, LLCInventors: Daniel C. Sawyer, Richard R. Runkles
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Patent number: 8967905Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.Type: GrantFiled: March 4, 2014Date of Patent: March 3, 2015Assignee: Brock USA, LLCInventors: Daniel C. Sawyer, Richard R. Runkles
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Patent number: 8967906Abstract: An underlayment panel includes a top surface and a bottom surface. A plurality of projections define drainage channels. A plurality of drain holes arranged through the panel provide fluid communication between the top surface and the bottom surface.Type: GrantFiled: March 11, 2014Date of Patent: March 3, 2015Assignee: Brock USA, LLCInventor: Steven L. Sawyer
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Publication number: 20140219717Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.Type: ApplicationFiled: April 7, 2014Publication date: August 7, 2014Applicant: BROCK USA, LLCInventors: Daniel C. Sawyer, Richard R. Runkles
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Publication number: 20140190103Abstract: An underlayment panel includes a top surface and a bottom surface. A plurality of projections define drainage channels. A plurality of drain holes arranged through the panel provide fluid communication between the top surface and the bottom surface.Type: ApplicationFiled: March 11, 2014Publication date: July 10, 2014Applicant: Brock USA, LLCInventor: Steven L. Sawyer
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Publication number: 20140186113Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface.Type: ApplicationFiled: March 4, 2014Publication date: July 3, 2014Applicant: BROCK USA, LLCInventors: Daniel C. Sawyer, Richard R. Runkles
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Patent number: 8668403Abstract: An impact absorption panel is adapted for playground use and comprises a panel section and a plurality of projections. The panel section is defined by a top surface and a bottom surface. The plurality of projections extend from the bottom surface of the panel section. The plurality of projections have a first stage and a second stage. The first stage is configured to collapse initially when subjected to an impact load. The second stage is configured to provide greater resistance to the impact load than the first stage. The panel section is configured to provide greater resistance to the impact load than the first and second stages. The first stage can also be distinguished from the second stage by virtue of having a comparatively smaller volume.Type: GrantFiled: January 15, 2013Date of Patent: March 11, 2014Assignee: Brock USA, LLCInventor: Steven Lee Sawyer
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Patent number: 8662787Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface and a recovery characteristic such that a deformation from a concentrated compressive load applied for a short duration returns the support surface to a generally planar condition.Type: GrantFiled: July 6, 2010Date of Patent: March 4, 2014Assignee: Brock USA, LLCInventors: Daniel C. Sawyer, Richard R. Runkles
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Patent number: 8603601Abstract: A turf underlayment layer for supporting an artificial turf assembly includes a plurality of panels assembled together, each panel being made from a plurality of polyolefin beads bonded together, each panel further including a core, a top side having a plurality of projections, and a bottom side having a plurality of projections, the top projections forming top side water drainage channels and the bottom projections forming bottom side water drainage channels, the panels having edges, at least one of the panel edges having at least one drainage projection, the drainage projection spacing the abutting panel edges apart, with the resultant spacing of the edges of abutting panels forming a drainage path at the intersection of the abutting panels.Type: GrantFiled: December 12, 2012Date of Patent: December 10, 2013Assignee: Brock USA, LLCInventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
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Patent number: 8597754Abstract: A turf underlayment layer for supporting an artificial turf assembly includes a plurality of panels assembled together, each panel being made from a plurality of polyolefin beads bonded together, each panel further including a core, a top side having a plurality of projections, and a bottom side having a plurality of projections, the top projections forming top side water drainage channels and the bottom projections forming bottom side water drainage channels, the panels having edges, with the abutment of the edges of adjacent panels defining a water flow connector slot at the intersection of abutting panels, thereby providing a path for the flow of water from the bottom side water drainage channels of one panel to the bottom side water drainage channels of an abutting panel.Type: GrantFiled: December 12, 2012Date of Patent: December 3, 2013Assignee: Brock USA, LLCInventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
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Patent number: 8568840Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for water flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.Type: GrantFiled: August 7, 2012Date of Patent: October 29, 2013Assignee: Brock USA, LLCInventors: Steven Lee Sawyer, Daniel C Sawyer, Richard R Runkles
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Patent number: 8353640Abstract: An impact absorption panel is adapted for playground use and comprises a panel section and a plurality of projections. The panel section is defined by a top surface and a bottom surface. The plurality of projections extend from the bottom surface of the panel section. The plurality of projections have a first stage and a second stage. The first stage is configured to collapse initially when subjected to an impact load. The second stage is configured to provide greater resistance to the impact load than the first stage. The panel section is configured to provide greater resistance to the impact load than the first and second stages. The first stage can also be distinguished from the second stage by virtue of having a comparatively smaller volume.Type: GrantFiled: February 11, 2011Date of Patent: January 15, 2013Assignee: Brock USA, LLCInventor: Steven Lee Sawyer
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Patent number: 8236392Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for water flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.Type: GrantFiled: January 22, 2008Date of Patent: August 7, 2012Assignee: Brock USA, LLCInventors: Steven Lee Sawyer, Daniel C. Sawyer, Richard R. Runkles
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Patent number: 8171585Abstract: An inexpensive, lightweight, compressible, shock absorbing, and resilient fluid for use in padding applications is presented. A fluid pad can comprise closed-cell foam beads and a surrounding fluid housed in a thin plastic bladder. The closed-cell foam beads can be exactly flooded by the fluid. Alternatively, the fluid can lubricate the closed-cell foam beads. The surrounding fluid may also comprise solid phase microballoons. The addition of the closed-cell foam beads can result in the overall fluid in the bladder being lighter in weight. The fluid pad with the closed-cell foam beads can be compressible and resilient. The fluid pad with the closed-cell foam beads can be shock absorbing with respect to impact loads or vibrations. The addition of the closed-cell foam beads can lower the cost of the fluid pad insert.Type: GrantFiled: August 29, 2008Date of Patent: May 8, 2012Assignee: Brock USA LLCInventors: Steven Mead, Richard Runkles
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Publication number: 20110173901Abstract: A paver support system includes an edging rail or bracket that engages an underlayment layer. The paver support system contains a plurality of paving elements within a prescribed area bordered by the edging rail and supported on the underlayment layer. The cooperating underlayment layer and edging rail are self-supporting to maintain the relative spatial relationship of the plurality of paving elements supported thereon.Type: ApplicationFiled: January 20, 2011Publication date: July 21, 2011Applicant: BROCK USA, LLCInventors: Richard R. Runkles, Daniel C. Sawyer
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Patent number: D645169Type: GrantFiled: November 24, 2010Date of Patent: September 13, 2011Assignee: Brock USA, LLCInventor: Richard R. Runkles