Patents Assigned to Brock USA, LLC
  • Publication number: 20110135852
    Abstract: An impact absorption panel is adapted for playground use and comprises a panel section and a plurality of projections. The panel section is defined by a top surface and a bottom surface. The plurality of projections extend from the bottom surface of the panel section. The plurality of projections have a first stage and a second stage. The first stage is configured to collapse initially when subjected to an impact load. The second stage is configured to provide greater resistance to the impact load than the first stage. The panel section is configured to provide greater resistance to the impact load than the first and second stages. The first stage can also be distinguished from the second stage by virtue of having a comparatively smaller volume.
    Type: Application
    Filed: February 11, 2011
    Publication date: June 9, 2011
    Applicant: BROCK USA, LLC
    Inventor: Steven Lee Sawyer
  • Publication number: 20100284740
    Abstract: A paving system for paving or flooring includes a top layer of a plurality of paving elements, and an underlayment support layer of a polymeric material configured into panels. The panels are suitable to support the paving elements, the panels having a generally planar support surface and a recovery characteristic such that a deformation from a concentrated compressive load applied for a short duration returns the support surface to a generally planar condition.
    Type: Application
    Filed: July 6, 2010
    Publication date: November 11, 2010
    Applicant: BROCK USA, LLC
    Inventors: Daniel C. Sawyer, Richard R. Runkles
  • Patent number: 7662468
    Abstract: A composite material comprised of polymeric beads and adhesive, primarily intended for use in constructing buildings, athletic fields, waste pond covers, packaging, contact sports gear and medial equipment, is comprised of a plurality of electrical excitation zone-treated beads having average diameters between about 1 mm and about 10 mm that are substantially coated with the adhesive material and used in quantities such that void spaces constitute at least about 10 percent by volume of the total volume of the composite material. Upon curing, said adhesive preferably has hardness levels ranging from about Shore A 20 to about Shore A 95.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: February 16, 2010
    Assignee: Brock USA, LLC
    Inventor: David W. Bainbridge
  • Patent number: 7645501
    Abstract: A multi-layered sports playing field including a top layer made of substantially artificial material simulating a natural playing surface such as grass and a padding layer positioned between the top layer and the base or dirt layer. The padding layer is made of a plurality of discrete beads of substantially elastic, resilient material (e.g., foam) with portions of adjacent beads abutting one another and other portions being spaced from each other. Substantially all of the adjacent beads are preferably integrally joined (e.g., glued, fused) together at their abutting portions. The padding layer is very porous and breathable and preferably includes feet members supporting the main body of the padding layer above the base or dirt layer to create a water channel of interconnected portions to enhance water drainage to the sides of the field.
    Type: Grant
    Filed: July 17, 2007
    Date of Patent: January 12, 2010
    Assignee: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Lewis A. Bowman, Renald W Colonna, Corey D Comperatore
  • Publication number: 20090077723
    Abstract: An inexpensive, lightweight, compressible, shock absorbing, and resilient fluid for use in padding applications is presented. A fluid pad can comprise closed-cell foam beads and a surrounding fluid housed in a thin plastic bladder. The closed-cell foam beads can be exactly flooded by the fluid. Alternatively, the fluid can lubricate the closed-cell foam beads. The surrounding fluid may also comprise solid phase microballoons. The addition of the closed-cell foam beads can result in the overall fluid in the bladder being lighter in weight. The fluid pad with the closed-cell foam beads can be compressible and resilient. The fluid pad with the closed-cell foam beads can be shock absorbing with respect to impact loads or vibrations. The addition of the closed-cell foam beads can lower the cost of the fluid pad insert.
    Type: Application
    Filed: August 29, 2008
    Publication date: March 26, 2009
    Applicant: Brock USA LLC
    Inventors: Steven Mead, Richard Runkles
  • Patent number: 7244477
    Abstract: A multi-layered sports playing field including a top layer made of substantially artificial material simulating a natural playing surface such as grass and a padding layer positioned between the top layer and the base or dirt layer. The padding layer is made of a plurality of discrete beads of substantially elastic, resilient material (e.g., foam) with portions of adjacent beads abutting one another and other portions being spaced from each other. Substantially all of the adjacent beads are preferably integrally joined (e.g., glued, fused) together at their abutting portions. The padding layer is very porous and breathable and preferably includes feet members supporting the main body of the padding layer above the base or dirt layer to create a water channel of interconnected portions to enhance water drainage to the sides of the field.
    Type: Grant
    Filed: August 20, 2003
    Date of Patent: July 17, 2007
    Assignee: Brock USA, LLC
    Inventors: Daniel C. Sawyer, Lewis A. Bowman, Renald W Colonna, Corey D Comperatore
  • Patent number: 6453477
    Abstract: A porous, breathable pad for use as protective padding by a person to absorb the force of an impact and to protect the user from injury while allowing liquids and air to freely pass through the pad. The pad includes a plurality of discrete, solid beads of inelastic and waterproof, closed-cell foam wherein some outer portions of adjacent beads abut one another and other outer portions of the adjacent beads are spaced from each other to create interstitial spaces. In the preferred embodiments, substantially all of the adjacent beads are fused together at their abutting, outer portions and the interstitial spaces are substantially uniformly distributed throughout the pad.
    Type: Grant
    Filed: March 4, 2002
    Date of Patent: September 24, 2002
    Assignee: Brock USA, LLC
    Inventors: David W. Bainbridge, L. Paul Nickerson, Grant C. Denton
  • Patent number: 6357054
    Abstract: Protective padding primarily intended for use in sports gear. In a first set of preferred embodiments, the pads include flexible, outer casings of porous, breathable, inelastic material overfilled with resilient, discrete beads of elastic material. The beads are initially in compressed states within the casing and place the outer, inelastic casing in tension. When a blow or force is applied, the beads are further compressed to absorb and dissipate the impact. Additionally, the applied blow or force will increase the tension in the outer casing to even further compress the elastic beads for better absorption and dissipation of the impact. In an alternate embodiment, the outer casing is made of an elastic material that is overfilled preferably to its elastic limit to act in the manner of the preferred embodiments. In a second set of preferred embodiments, the outer casings of the pads are actually filled no more than a simple gravity fill (i.e., 100%) and preferably are underfilled (e.g.
    Type: Grant
    Filed: February 17, 2000
    Date of Patent: March 19, 2002
    Assignee: Brock USA, LLC
    Inventors: David W. Bainbridge, L. Paul Nickerson, Grant C. Denton
  • Patent number: 6301722
    Abstract: Flexible pads primarily intended for use as protective padding for athletes and other users. In one preferred embodiment, the pads include two, outer layers of substantially inelastic material spaced apart by a middle section of discrete beads of substantially elastic, resilient material. Adjacent beads of the middle section preferably abut one another and are integrally joined to each other. Similarly, the outer layers of the pad contact adjacent beads of the middle section sandwiched therebetween and are joined to them to form an integral, strong pad. The outer layers of the pads are preferably porous and breathable and made of waterproof (non-absorbent) material. The resilient beads are preferably also made of waterproof material wherein moisture and air will readily pass through the assembled pads but will not be absorbed by any of the component layers or beads. The pads help to keep the athlete cool and dry in use and can be washed and dried for re-use.
    Type: Grant
    Filed: September 1, 1999
    Date of Patent: October 16, 2001
    Assignee: Brock USA, LLC
    Inventors: L. Paul Nickerson, David W. Bainbridge
  • Patent number: 6098209
    Abstract: Protective padding primarily intended for use in sports gear. The pads include flexible, outer casings of porous, breathable, inelastic material overfilled with resilient, discrete beads of elastic material. The beads are initially in compressed states within the casing and place the outer, inelastic casing in tension. When a blow or force is applied, the beads are further compressed to absorb and dissipate the impact. Additionally, the applied blow or force will increase the tension in the outer casing to even further compress the elastic beads for better absorption and dissipation of the impact. In use, the porous pads are compressed and rebound to create a pumping effect that circulates air into and out of the pads drawing heat and perspiration from the athlete's body and keeping the athlete cool and dry. If desired, the pad can be secured directly to the athlete's jersey to enhance this pumping effect as well as the dissipation of the force of any impact.
    Type: Grant
    Filed: June 9, 1999
    Date of Patent: August 8, 2000
    Assignee: Brock USA, LLC
    Inventors: David W. Bainbridge, L. Paul Nickerson
  • Patent number: 6055676
    Abstract: Protective padding primarily intended for use in sports gear. The outer casing is made of an elastic material that is overfilled to its elastic limit to act in the manner of the preferred embodiments. In a second set of preferred embodiments, the outer casing of the pads are actually filled no more than a simple gravity fill (i.e., 100%) and preferably are under filled (e.g., 90%) to less than a gravity fill. This second set of pads is preferably used in combination with a hard, outer shell. Variations of the basic feature of the first and second sets of pads are also disclosed. The pads of the present invention are lightweight and washable and can be adapted and integrated into a wide variety of items.
    Type: Grant
    Filed: February 12, 1999
    Date of Patent: May 2, 2000
    Assignee: Brock USA, LLC
    Inventors: David W. Bainbridge, L. Paul Nickerson, Grant C. Denton
  • Patent number: 6032300
    Abstract: Protective padding primarily intended for use in sports gear. In a first set of preferred embodiments, the pads include flexible, outer casings of porous, breathable, inelastic material overfilled with resilient, discrete beads of elastic material. The beads are initially in compressed states within the casing and place the outer, inelastic casing in tension. When a blow or force is applied, the beads are further compressed to absorb and dissipate the impact. Additionally, the applied blow or force will increase the tension in the outer casing to even further compress the elastic beads for better absorption and dissipation of the impact. In use, the porous pads are compressed and rebound to create a pumping effect that circulates air into and out of the pads drawing heat and perspiration from the athlete's body and keeping the athlete cool and dry. If desired, the pad can be secured directly to the athlete's jersey to enhance this pumping effect as well as the dissipation of the force of any impact.
    Type: Grant
    Filed: January 7, 1999
    Date of Patent: March 7, 2000
    Assignee: Brock USA, LLC
    Inventors: David W. Bainbridge, L. Paul Nickerson, Grant C. Denton
  • Patent number: 5920915
    Abstract: Protective padding primarily intended for use in sports gear. The pads include flexible, outer casings of porous, breathable, inelastic material overfilled with resilient, discrete beads of elastic material. The beads are initially in compressed states within the casing and place the outer, inelastic casing in tension. When a blow or force is applied, the beads are further compressed to absorb and dissipate the impact. Additionally, the applied blow or force will increase the tension in the outer casing to even further compress the elastic beads for better absorption and dissipation of the impact. In use, the porous pads are compressed and rebound to create a pumping effect that circulates air into and out of the pads drawing heat and perspiration from the athlete's body and keeping the athlete cool and dry. If desired, the pad can be secured directly to the athlete's jersey to enhance this pumping effect as well as the dissipation of the force of any impact.
    Type: Grant
    Filed: September 22, 1998
    Date of Patent: July 13, 1999
    Assignee: Brock USA, LLC
    Inventors: David W. Bainbridge, L. Paul Nickerson