Abstract: The invention relates to high pressure decorative laminates containing an air-laid web of fibers, filler and resin as a core and to a method of preparing such a decorative laminate from an assembly comprising said substrate and a thermosetting resin impregnated decor sheet.
Abstract: The invention relates to high pressure decorative laminates containing an air-laid web as a substrate and to a method of preparing such a decorative laminate from an assembly comprising said substrate and a thermosetting resin impregnated decor sheet.
Abstract: A decorative laminate having registered color and embossing is produced by effecting a simultaneous embossing and laminating using a three-dimensional press plate acting against a release sheet having a colored ink layer on the surface thereof adjacent the uppermost laminate surface and a color bearing sheet over which is coated, colored flowable resin.
Abstract: The use of a pigmented, fully-hydrolyzed polyvinyl alcohol modified melamine-formaldehyde resin coating in color registered decorative laminates provides improved laminates exhibiting pleasing aesthetics.
Abstract: An apparatus for the production of fibrous webbed products wherein a suction box is situated beneath a foraminous belt, damper means are provided whereby rollers positioned below the belt are maintained in a clean condition and the space between a roller and its next adjacent member is altered, to control the air flowing through said space.
Abstract: Cellulosic paper sheets interleaved with sheets of a thermoplastic material having a glass transition point below about 100.degree. C. and a melting point of about 125.degree. C. or more provide a cushion for use in laminating operations. The thermoplastic sheets employed in the cushion have an individual thickness ranging from about 2 to 20 mils and a combined thickness of at least 5 mils. Such a cushion provides a long-term, reuseable cushion for laminating operations.
Abstract: Incorporating abrasive materials into the resin impregnated print sheet and thereafter applying a coating of a fully hydrolyzed polyvinyl alcohol modified melamine-formaldehyde resin results in an effective abrasion-resistant decorative laminate which eliminates the necessity for an overlay sheet containing abrasive materials and cellulosic fibers.
Abstract: A method for the production of a powdery, free-flowing phenol/formaldehyde resin is disclosed wherein a polyvalent cationic precipitant is added to the resin emulsion produced, the precipitate is filtered, washed with water and dried.
Abstract: The use of a fully-hydrolyzed polyvinyl alcohol modified melamine-formaldehyde resin coating for the print sheet in a decorative laminate eliminates the necessity for an overlay sheet without thereby imparting any deleterious effects to the laminate itself.
Abstract: The use of a fully-hydrolyzed polyvinyl alcohol modified melamine-formaldehyde resin coating containing finely divided metallic powder in a decorative laminate eliminates the necessity for thin metallic foils without thereby imparting any deleterious effects to the laminate itself.
Abstract: A process for preparing a fully hydrolyzed polyvinyl alcohol modified melamine-formaldehyde resin useful in decorative laminates is disclosed. The process comprises reacting melamine, formaldehyde, and fully hydrolyzed polyvinyl alcohol at 80.degree.-90.degree. C. until the reaction product has a water tolerance of about 300% to 1000% in 5.degree. C. water. The mole ratio of melamine to formaldehyde is from about 1:1.5 to about 1:1.8, respectively.