Abstract: A heat and pressure consolidated structure comprising, in superimposed relationship,A a self-supporting substrate, andB a decorative .alpha.-cellulose paper sheet impregnated with a resin composition comprisingA mixture of a melamine/formaldehyde resin, an elastomer comprising an ethylene/vinyl chloride copolymer containing amide groups, a butadiene/acrylonitrile copolymer containing carboxyl groups or a polyurethane resin containing carboxyl groups and an alkylene polyamine, is disclosed.
Abstract: A composition of matter comprising a mixture of a melamine/formaldehyde resin and an elastomer comprising either an ethylene/vinyl chloride copolymer containing amide groups or a polyether-based, polyurethane resin containing carboxyl groups, is disclosed.
Type:
Grant
Filed:
February 11, 1977
Date of Patent:
June 13, 1978
Assignee:
Formica Corporation
Inventors:
Kenneth Robert Huffman, Donald James Casey, Walter Moreland Thomas
Abstract: A composition of matter comprising a mixture of a melamine/formaldehyde resin, an elastomer comprising an ethylene/vinyl chloride copolymer containing amide groups, a butadiene/acrylonitrile copolymer containing carboxyl groups or a polyurethane resin containing carboxyl groups and an alkylene polyamine, is disclosed.
Abstract: A composition of matter comprising (1) a blend of an aqueous melamine/formaldehyde resin solution and from about 2 to about 20.0% of an ethylene glycol or (2) an aqueous solution of the resinous reaction product of melamine, formaldehyde and from about 2.0 to about 20.0% of an ethylene glycol, is disclosed.
Type:
Grant
Filed:
February 11, 1977
Date of Patent:
June 6, 1978
Assignee:
Formica Corporation
Inventors:
Darwin Fiske DeLapp, James Christopher Goebel, Kenneth Dana Bunkowski
Abstract: An improved process and apparatus are disclosed wherein the resin treatment of a web on a material treater is conducted at maximum throughput in response to especially impinging air velocity control in the dryer.
Type:
Grant
Filed:
July 1, 1977
Date of Patent:
May 2, 1978
Assignee:
Formica Corporation
Inventors:
Charles Robert Fay, Raymond Joseph Williams
Abstract: Paper of at least about 60% .alpha.-cellulose content, a basis weight of about 50-90 pounds per 3000 square foot ream, a pH of about 6.75.+-.0.5 and a Gurley porosity of about 15-25 seconds per 100 c.c. of air having impregnated therein from about 55% to about 65%, by weight, based on the weight of the paper, of a .beta.-staged resin composition comprisingA. the resinous reaction product of melamine, formaldehyde and diethylethanolamine,B. an ortho- or para-toluene sulfonamide,C. ethyleneglycol phenyl ether,D. water andE. a catalyst,And a method for the production thereof, are disclosed.
Abstract: A composition useful in the production of heat and pressure consolidated laminates as a coating on a paper release sheet comprising a mixture ofA) an oil-modified alkyd resin,B) a polyalkylether of a polymethylol melamine andC) a copolymer of an unsaturated acid, ester or anhydride and a vinyl ether or an unsaturated alkyl compound.
Type:
Grant
Filed:
November 3, 1976
Date of Patent:
February 28, 1978
Assignee:
Formica Corporation
Inventors:
George Edward Power, Donald Louis Bolling
Abstract: A process of preparing textured, decorative laminates is disclosed wherein the laminate assembly is heat and pressure consolidated in conjunction with a press plate having a specific roughness and gloss comprising its textured surface.
Abstract: An article of manufacture comprising a heat and pressure consolidated assembly comprising, in superimposed relationship,1. a thermoset resin impregnated, decorative paper layer and2. a thermoset resin impregnated paper sheet havingA. a dry adhesive coating positioned on one side thereof andB. flocked fiber implanted in said adhesive in generally a perpendicular orientation to said sheet,Is disclosed.
Type:
Grant
Filed:
September 29, 1975
Date of Patent:
December 20, 1977
Assignee:
Formica Corporation
Inventors:
George Edward Power, Dudley Wulfekotter
Abstract: A laminate component comprising1. a thermosetting resin impregnated paper sheet,2. a dry adhesive coating positioned on one side of said sheet and3. flocked fibers implanted in said adhesive, and a method for the production thereof, are disclosed.
Type:
Grant
Filed:
September 29, 1975
Date of Patent:
December 13, 1977
Assignee:
Formica Corporation
Inventors:
George Edward Power, Dudley Wulfekotter
Abstract: A wallcovering comprising a fabric-backed, lightweight laminate is disclosed wherein the fabric is coated with various pigmented polymer coatings to which is applied a film of metallized polyethylene terephthalate. The metallized film is then flocked. Printed designs may be applied thereto prior to the addition of the flock.
Abstract: A table-like inspection device utilized to inspect rolls of newly manufactured wall covering for design alignment, visual defects and pinholes.
Abstract: A decorative laminated panel and a process for making said panel comprising (1) coating the back most flat surface of a laminate with a uniform layer of a solution of an elastomeric adhesive and removing excess solvent, (2) coating one face of a compressible, flexible, closed; cell polypropylene plastic foam sheet with a solution of an elastomeric adhesive and removing solvent, (3) superimposing the decorative laminate over said polypropylene plastic foam sheet with the adhesively coated side of the laminate facing the adhesively coated side of the polypropylene foam, (4) applying pressure to the flat surface of the laminate and plastic foam so as to form a unitary panel. To bond said decorative laminated panel to a substrate one can apply an elastomeric adhesive to the back of the panel and to a rigid substrate and installing the panel by pressing against the rigid substrate to which the panel is to be attached.
Type:
Grant
Filed:
February 3, 1975
Date of Patent:
January 25, 1977
Assignee:
Formica Corporation
Inventors:
Walter Thomas Davis, Peter Bernard Kelly
Abstract: A process of making heat and dimensionally stable, consolidated, laminated, asbestos cored, textured unitary structures for use in making textured decorative laminates, and said structures per se, are disclosed.
Type:
Grant
Filed:
December 10, 1974
Date of Patent:
December 14, 1976
Assignee:
Formica Corporation
Inventors:
Richard Frederick Jaisle, George Edward Power
Abstract: An improved process and apparatus are disclosed wherein the resin treatment of a web on a material treater is conducted at optimal throughput with exacting, self-adaptive, feed forward, feedback control.
Abstract: An improved process and apparatus are disclosed wherein the resin solution treatment of a web on a material treater is conducted by interactively adjusting the roll gaps of a reverse roll applicator in conjunction with applicator roll speed changes.
Type:
Grant
Filed:
November 1, 1974
Date of Patent:
November 2, 1976
Assignee:
Formica Corporation
Inventors:
Charles Robert Fay, James Douglas Richter
Abstract: An improved process and apparatus are disclosed wherein the resin treatment of a web on a material treater is conducted utilizing only one gauge to effect precise feed forward control.
Type:
Grant
Filed:
November 1, 1974
Date of Patent:
November 2, 1976
Assignee:
Formica Corporation
Inventors:
Charles Robert Fay, Alfred Thomas Guertin, John William Stinson
Abstract: An improved process and apparatus are disclosed wherein the resin penetration of a web being treated on a material treater is controlled via a control of the untreated web temperature, moisture input into the untreated web, or other means.