Patents Assigned to JSP Corporation
  • Patent number: 11633942
    Abstract: A laminated foam sheet having a polyethylene resin foam layer and an antistatic polyethylene layer laminated on one or both sides thereof is produced by coextruding melts for respective layers, wherein the melt for the antistatic layer contains a polyethylene resin, an ionomer resin antistatic agent and a specific amount of volatile plasticizer blend containing an alcohol and a saturated hydrocarbon or a dialkyl ether. The antistatic layer of the obtained laminated foam sheet has specific morphology.
    Type: Grant
    Filed: September 30, 2021
    Date of Patent: April 25, 2023
    Assignee: JSP CORPORATION
    Inventors: Ryuichi Taniguchi, Hirotoshi Kakuta, Takashi Ori
  • Publication number: 20230119472
    Abstract: A molded article of polypropylene-based resin expanded beads, obtained by in-mold molding of the polypropylene-based resin expanded beads, each bead including: a core layer, in a foamed state, having a polypropylene-based resin; and a covering layer, which covers the core layer, having a polyethylene-based resin. A molded article magnification X [times] of the molded article is 55 times to 90 times, a value of a product X·?50 of a 50% compressive stress ?50 [kPa] and the molded article magnification X is 6500 or more, and a 5% compressive stress ?5 of the expanded beads molded article is 5 kPa to 25 kPa.
    Type: Application
    Filed: February 12, 2021
    Publication date: April 20, 2023
    Applicant: JSP CORPORATION
    Inventors: Takashi OI, Hajime OHTA
  • Publication number: 20230074915
    Abstract: An expanded bead having a through hole and including a foamed core layer which defines the through hole therein and which is constituted of a resin composition containing two kinds of polypropylene-based resins having different melting points, and a cover layer covering the foamed core layer and constituted of a polyolefin-based resin. The expanded bead gives a DSC curve in which an endothermic peak intrinsic to the resin composition and another endothermic peak on a higher temperature side thereof appear in a specific heat of fusion ratio. Molded articles include a multiplicity of the expanded beads.
    Type: Application
    Filed: January 21, 2021
    Publication date: March 9, 2023
    Applicant: JSP CORPORATION
    Inventors: Tomohito SHIMADA, Hajime OHTA
  • Publication number: 20230075291
    Abstract: A HIPE foam may including a vinyl-based crosslinked polymer as a base material resin. The vinyl-based crosslinked polymer may be formed by crosslinking a polymer of a styrene-based monomer and/or an acryl-based monomer. An apparent density ? of the HIPE foam may be 35 kg/m3 or more and 500 kg/m3 or less. A molecular weight between crosslinking points of the vinyl-based crosslinked polymer forming the HIPE foam may be 2×103 or more and 2×105 or less. The HIPE foam may be used as, for example, a machinable material or an impact absorbing material.
    Type: Application
    Filed: February 17, 2021
    Publication date: March 9, 2023
    Applicant: JSP CORPORATION
    Inventors: Yohei KANEKO, Kenji HARAGUCHI
  • Patent number: 11597127
    Abstract: An expanded beads molded article containing a block copolymer of a polyethylene block and an ethylene-?-olefin copolymer block and having a density of 150 kg/m3 or more and 500 kg/m3 or less and a tensile strength of 0.5 MPa or more.
    Type: Grant
    Filed: November 8, 2017
    Date of Patent: March 7, 2023
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Publication number: 20230053755
    Abstract: Polyamide-based resin expanded beads contain a polyamide-based resin as a base material resin. The beads have a crystal structure, an intrinsic peak of the polyamide-based resin and a high-temperature peak having a peak top temperature on a higher temperature side than a peak top temperature of the intrinsic peak appear in a DSC curve obtained under a predetermined condition; an amount of heat of fusion of the high-temperature peak is within 5 J/g or more and 50 J/g or less; and a coefficient of variation of the amount of heat of fusion of the high-temperature peak is 20% or less. The beads are produced by in-mold molding. A method for producing the beads includes: impregnating a polyamide-based resin; and releasing expandable polyamide-based resin beads from a sealed container, a temperature in the sealed container is raised at a rate of 0.3° C. or higher and 1.5° C. or lower per 10 minutes.
    Type: Application
    Filed: February 1, 2021
    Publication date: February 23, 2023
    Applicant: JSP CORPORATION
    Inventor: Tatsuya HAYASHI
  • Patent number: 11560458
    Abstract: Polyamide-based resin expanded beads having a crystallite size of more than 8 nm as measured by X-ray diffraction method are provided.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: January 24, 2023
    Assignee: JSP Corporation
    Inventor: Tatsuya Hayashi
  • Patent number: 11535738
    Abstract: A resin sheet of the present invention is a checker glass-like resin sheet made of a transparent thermoplastic resin, and includes a plurality of sectional arch-shaped elongated protrusions extending in one direction are regularly arranged in rows on, one surface of the resin sheet; and a plurality of sectional arch-shaped elongated protrusions extending in a direction perpendicular to the protrusions arranged on the one surface are regularly arranged in rows, on another surface of the resin sheet, in which an arithmetic average waviness (Wa) at a vertex of the protrusion in a direction in which the protrusion extends is 20 ?m or less on both surfaces of the resin sheet. Accordingly, there is provided a resin sheet that can be used as an alternative to checker glass and has a certain degree of visibility from a short distance while having a shielding property from a long distance.
    Type: Grant
    Filed: July 18, 2018
    Date of Patent: December 27, 2022
    Assignee: JSP CORPORATION
    Inventors: Ryosuke Itagaki, Mitsuhiro Akiyama
  • Patent number: 11529754
    Abstract: A skin material-coated foamed particle molded body includes a skin material made of a polypropylene-based resin molded body and a polypropylene-based resin foamed particle molded body coated with the skin material. The skin material has a multilayer structure including an inner layer adhered to the foamed particle molded body and an outer layer outside the inner layer. The outer layer contains a polypropylene-based resin and a reinforcement fiber. The inner layer contains the polypropylene-based resin and a reinforcement fiber in a lower content ratio than a content ratio of the reinforcement fiber contained in the outer layer or contains the polypropylene-based resin and substantially no reinforcement fiber. An average value of the outer layer thickness ratio to a sum of the outer and inner layer thicknesses is 0.20 or more and 0.65 or less, and a coefficient of variation Cv of the ratio is 30% or less.
    Type: Grant
    Filed: March 19, 2018
    Date of Patent: December 20, 2022
    Assignee: JSP CORPORATION
    Inventors: Tomoo Tokiwa, Hiroki Kawakami
  • Patent number: 11466137
    Abstract: The present invention is concerned with expanded beads that are olefin-based thermoplastic elastomer expanded beads containing a coloring agent, wherein an apparent density of the expanded beads is 40 to 300 g/L, and an average surface layer membrane thickness (a) is 3 to 25 ?m, and a molded article thereof, and is able to provide expanded beads capable of producing an expanded beads molded article which is excellent in in-mold moldability and excellent in tensile characteristics and an expanded beads molded article using the expanded beads.
    Type: Grant
    Filed: November 7, 2017
    Date of Patent: October 11, 2022
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11458710
    Abstract: A laminated article includes a thermoplastic resin expanded beads molded layer A having a volume Va and a tensile modulus TMa which is 2 to 100 MPa, and a thermoplastic elastomer expanded beads molded layer B having a volume Vb and a tensile modulus TMb which is 0.05 MPa or more and less than 2 MPa, the layers A and B being laminated and bonded to each other. Va:Vb is 90:10 to 50:50 and TMb/TMa is 0.025 or less.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: October 4, 2022
    Assignee: JSP CORPORATION
    Inventors: Shota Takagi, Akinobu Hira
  • Publication number: 20220306827
    Abstract: A modified expanded bead that includes an expanded bead which includes a specific base polymer (?) and a coating layer which includes a specific base polymer (?). The coating layer covers at least part of an outer surface of the expanded bead. The melting point T? of the base polymer (?) and the melting point T? of the base polymer (?) satisfy a relationship of 0?T??T??20. When the modified expanded bead is cut into two halves along a cutting plane to form two half portions and thereafter one of the two half portions is cut along planes perpendicular to the cutting plane to form ten small pieces, outermost pieces among the ten small pieces have a xylene-insoluble content (B) which is less than a xylene-insoluble content (A) in the half portion and the xylene-insoluble content (A) is 10-80% by mass.
    Type: Application
    Filed: April 2, 2020
    Publication date: September 29, 2022
    Applicant: JSP CORPORATION
    Inventors: Nobumasa KOSHITA, Hajime OHTA, Shota TAKAGI
  • Publication number: 20220267552
    Abstract: An expanded bead having a tubular shape with a through hole and a method for producing the same are provided. The expanded bead includes a foamed core layer and a covering layer. A polyolefin-based resin included in the covering layer has a melting point lower than a melting point of a polypropylene-based resin included in the foamed core layer. An average hole diameter d of the through hole of the expanded bead is less than 1 mm, and a ratio d/D of the average hole diameter d to an average outer diameter D of the expanded bead is 0.4 or less. The polypropylene-based resin for the foamed core layer has a flexural modulus of 1,200 MPa or more and a melting point of 158° C. or lower.
    Type: Application
    Filed: February 3, 2022
    Publication date: August 25, 2022
    Applicant: JSP CORPORATION
    Inventors: Takumi SAKAMURA, Hajime OHTA
  • Patent number: 11420365
    Abstract: A method for producing a foamed particle molded article provided with a skin, includes: forming a hollow molded article; filling a hollow part of the hollow molded article with polypropylene-based resin foamed particles; and heating and fusing the particles to each other. A melt elongation at 190° C. of the polypropylene-based resin forming the hollow molded article is 100 m/min or more. A half-crystallization time at 100° C. of the polypropylene-based resin is between 25 to 80 seconds. In heat flux differential scanning calorimetry, a melting peak temperature of the polypropylene-based resin is between 130 to 155° C., a partial heat of fusion at 140° C. or more of the polypropylene-based resin is between 20 to 50 J/g, and a ratio of the partial heat of fusion of the polypropylene-based resin to the total (partial heat of fusion/total heat of fusion) is between 0.2 to 0.8.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: August 23, 2022
    Assignee: JSP CORPORATION
    Inventors: Hiroki Kawakami, Tomoo Tokiwa
  • Publication number: 20220192110
    Abstract: The medium for plant cultivation according to the present invention includes a bag body, and a crushed material obtained by crushing a foam body made of an aliphatic polyester-based resin and packed in the bag body in a compressed state, and in the medium a ratio of the bulk density of the crushed material after being packed in the bag body to the bulk density of the crushed material before being packed in the bag body is larger than 1 and 2 or less.
    Type: Application
    Filed: March 31, 2020
    Publication date: June 23, 2022
    Applicant: JSP CORPORATION
    Inventors: Hidehiro SASAKI, Joji OHNUKI
  • Patent number: 11338546
    Abstract: A skin-covered foamed molded article having excellent lightweight property, bending rigidity, and favorable dimensional stability, which includes: a skin material composed of a hollow molded body produced by blow-molding an extruded parison; and an expanded bead molded article located inside the skin material, wherein the skin material has an average wall thickness of from 1.0 mm to 5.0 mm, the skin material includes a glass fiber-reinforced polypropylene-based resin containing glass fiber in a range of from 5 mass % to 30 mass %, the glass fiber has a weight-average fiber length of from 0.4 mm to 1.5 mm, the expanded bead molded article includes a polypropylene-based resin, the peeling strength between the skin material and the expanded bead molded article is 0.1 MPa or higher, and the longitudinal linear expansion coefficient of the skin-covered foamed molded article (100) at from 23° C. to 80° C. is 7×10?5/° C. or lower.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: May 24, 2022
    Assignee: JSP CORPORATION
    Inventor: Tomoo Tokiwa
  • Patent number: 11305519
    Abstract: A laminated foam sheet obtained by a coextrusion lamination method and having a polyethylene foam layer, and an antistatic layer laminated on at least one side of the foam layer. The antistatic layer contains a polyethylene resin, an ionomer resin and a polyalkylene glycol and has such specific morphology that the polyethylene resin forms a continuous phase and the ionomer resin forms small dispersed phases dispersed in the continuous phase.
    Type: Grant
    Filed: May 29, 2020
    Date of Patent: April 19, 2022
    Assignee: JSP CORPORATION
    Inventors: Takashi Nishimoto, Ryohei Takeuchi
  • Patent number: 11273621
    Abstract: A laminated foam sheet having a polyethylene resin foam layer and an outer layer laminated on each side of the foam layer, each outer layer being composed of an outermost surface polyethylene resin layer and an intermediate polyethylene resin layer which is positioned between the outermost surface layer and the foam layer and which contains a specific amount of a polymeric antistatic agent relative to the weight of the intermediate layer and to the basis weight of each of the intermediate layer and outermost surface layer.
    Type: Grant
    Filed: December 31, 2019
    Date of Patent: March 15, 2022
    Assignee: JSP CORPORATION
    Inventors: Ryuichi Taniguchi, Hirotoshi Kakuta
  • Patent number: 11254774
    Abstract: The present invention relates to a styrene-based resin having a weight average molecular weight Mw? as determined by the GPC-MALS method of 1,000,000 or more and 5,000,000 or less, a degree of long-chain branching of 0.2 or more per 1,000 styrene units, and a tetrahydrofuran-insoluble matter of 0.1% by weight or less (including 0), the styrene-based resin being free from a component derived from a polyfunctional monomer in a molecular chain thereof.
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: February 22, 2022
    Assignee: JSP Corporation
    Inventors: Kenji Haraguchi, Jumpei Goto
  • Publication number: 20220016873
    Abstract: A laminated foam sheet having a polyethylene resin foam layer and an antistatic polyethylene layer laminated on one or both sides thereof is produced by coextruding melts for respective layers, wherein the melt for the antistatic layer contains a polyethylene resin, an ionomer resin antistatic agent and a specific amount of volatile plasticizer blend containing an alcohol and a saturated hydrocarbon or a dialkyl ether. The antistatic layer of the obtained laminated foam sheet has specific morphology.
    Type: Application
    Filed: September 30, 2021
    Publication date: January 20, 2022
    Applicant: JSP CORPORATION
    Inventors: Ryuichi TANIGUCHI, Hirotoshi KAKUTA, Takashi ORI