Patents Assigned to JSP Corporation
  • Patent number: 10787555
    Abstract: The present invention is concerned with an expanded beads molded article of expanded beads comprising a crosslinked multi-block copolymer containing a polyethylene block and an ethylene/?-olefin copolymer block, wherein a density is 40 to 150 g/L; a gel fraction by a hot xylene extraction method is 30 to 70% by weight; a tensile elongation is 120% or more; a bead weight of the expanded beads is 0.8 to 8 mg; and the number of expanded beads per unit area on a surface of the expanded beads molded article is 5 to 30 per cm2, and is able to provide an expanded beads molded article which is light in weight and favorable in surface properties, fusion bondability, and durability.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: September 29, 2020
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Publication number: 20200282695
    Abstract: A skin-covered foamed molded article having excellent lightweight property, bending rigidity, and favorable dimensional stability, which includes: a skin material composed of a hollow molded body produced by blow-molding an extruded parison; and an expanded bead molded article located inside the skin material, wherein the skin material has an average wall thickness of from 1.0 mm to 5.0 mm, the skin material includes a glass fiber-reinforced polypropylene-based resin containing glass fiber in a range of from 5 mass % to 30 mass %, the glass fiber has a weight-average fiber length of from 0.4 mm to 1.5 mm, the expanded bead molded article includes a polypropylene-based resin, the peeling strength between the skin material and the expanded bead molded article is 0.1 MPa or higher, and the longitudinal linear expansion coefficient of the skin-covered foamed molded article (100) at from 23° C. to 80° C. is 7×10?5/° C. or lower.
    Type: Application
    Filed: September 14, 2018
    Publication date: September 10, 2020
    Applicant: JSP CORPORATION
    Inventor: Tomoo TOKIWA
  • Patent number: 10766166
    Abstract: A method for producing a skin-covered molded article including filling polypropylene-based resin expanded beads in a hollow space of a thermoplastic resin skin and feeding steam into the hollow space to fusion-bond the expanded beads together, the expanded beads showing specific DSC characteristics involving a specific high temperature peak(s) with specific heat of fusion.
    Type: Grant
    Filed: July 7, 2015
    Date of Patent: September 8, 2020
    Assignee: JSP CORPORATION
    Inventor: Tomoo Tokiwa
  • Publication number: 20200269542
    Abstract: A laminated foam sheet having a polyethylene resin foam layer and an outer layer laminated on each side of the foam layer, each outer layer being composed of an outermost surface polyethylene resin layer and an intermediate polyethylene resin layer which is positioned between the outermost surface layer and the foam layer and which contains a specific amount of a polymeric antistatic agent relative to the weight of the intermediate layer and to the basis weight of each of the intermediate layer and outermost surface layer.
    Type: Application
    Filed: December 31, 2019
    Publication date: August 27, 2020
    Applicant: JSP CORPORATION
    Inventors: Ryuichi TANIGUCHI, Hirotoshi KAKUTA
  • Publication number: 20200247094
    Abstract: A laminated foam sheet having a polyethylene resin foam layer and an antistatic polyethylene layer laminated on one or both sides thereof is produced by coextruding melts for respective layers, wherein the melt for the antistatic layer contains a polyethylene resin, an ionomer resin antistatic agent and a specific amount of volatile plasticizer blend containing an alcohol and a saturated hydrocarbon or a dialkyl ether. The antistatic layer of the obtained laminated foam sheet has specific morphology.
    Type: Application
    Filed: January 13, 2020
    Publication date: August 6, 2020
    Applicant: JSP CORPORATION
    Inventors: Ryuichi TANIGUCHI, Hirotoshi KAKUTA, Takashi ORI
  • Publication number: 20200238870
    Abstract: A seat core material of the present invention is a seat core material for vehicle including a thermoplastic resin expanded bead article and a frame member embedded in a peripheral edge portion of the expanded bead article. The frame member includes a front frame part, a rear frame part, and two side frame parts interconnecting the front frame part and the rear frame part. Slits crossing the two side frame parts are formed along a longitudinal direction with continuous parts left intact outside the side frame parts on both ends of the expanded bead article. The slit penetrates or does not penetrate the expanded bead article in a thickness direction. The continuous parts are formed in a curved shape or a bent shape.
    Type: Application
    Filed: February 15, 2018
    Publication date: July 30, 2020
    Applicant: JSP CORPORATION
    Inventors: Atsuo TAKAYAMA, Keiichi HASHIMOTO, Katsunori HISAMATSU
  • Patent number: 10717370
    Abstract: There is provided a vehicle seat core member that is superior in terms of a dimensional accuracy as well as integrity of a thermoplastic resin expanded beads molded body and a frame member. A vehicle seat core member (100) is formed as an integrally molded article of a thermoplastic resin expanded beads molded body (10) and a frame member (20), the thermoplastic resin expanded beads molded body (10) is formed of thermoplastic resin expanded beads (30) having through holes (32), and a porosity of the thermoplastic resin expanded beads molded body (10) is 10 vol % or more and 40 vol % or less.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: July 21, 2020
    Assignee: JSP CORPORATION
    Inventors: Katsunori Hisamatsu, Atsuo Takayama, Keiichi Hashimoto
  • Patent number: 10717840
    Abstract: Provided is a method for producing a polyethylene-based resin extruded foam sheet by extruding and foaming a foamable molten resin composition formed by kneading a mixture containing a low-density polyethylene, a physical blowing agent, and an antistatic agent, wherein the foam sheet has a thickness in a range of from 0.05 to 0.5 mm, and the antistatic agent is a polymeric antistatic agent having a melting point whose different from the melting point of the low-density polyethylene is in a range of from ?10 to +10° C., and having a melt flow rate of 10 g/10 min or more. This method enables a novel polyethylene-based resin extruded foam sheet to be obtained that is of high quality such that formation of a small hole or a through-hole has been reduced or eliminated, and has both excellent strength and a shock-absorbing property despite a very small thickness even in medium- or long-term continuous production, and besides, exhibits a sufficient antistatic property, thus suitable as a glass plate interleaf sheet.
    Type: Grant
    Filed: March 22, 2016
    Date of Patent: July 21, 2020
    Assignee: JSP CORPORATION
    Inventors: Takeshi Aoki, Takashi Nishimoto
  • Patent number: 10667614
    Abstract: A long synthetic resin foam body composed of a thermoplastic resin expanded beads-molded substrate and a frame having displacement regulating sections provided at both ends in the longitudinal or lateral direction of the substrate and a connecting section that connects the displacement regulating sections to each other. The substrate has at least one joint forming portion that divides the substrate in a direction intersecting the connecting section into two or more substrate parts. The joint forming portion has a joint that connects the adjacent two substrate parts to each other and is deformable to permit a relative displacement between the adjacent two substrate parts when the substrate contracts or expands.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: June 2, 2020
    Assignee: JSP CORPORATION
    Inventors: Seishiro Murata, Hiroyuki Ito
  • Publication number: 20200130239
    Abstract: A skin material-coated foamed particle molded body includes a skin material made of a polypropylene-based resin molded body and a polypropylene-based resin foamed particle molded body coated with the skin material. The skin material has a multilayer structure including an inner layer adhered to the foamed particle molded body and an outer layer outside the inner layer. The outer layer contains a polypropylene-based resin and a reinforcement fiber. The inner layer contains the polypropylene-based resin and a reinforcement fiber in a lower content ratio than a content ratio of the reinforcement fiber contained in the outer layer or contains the polypropylene-based resin and substantially no reinforcement fiber. An average value of the outer layer thickness ratio to a sum of of the outer and inner layer thicknesses is 0.20 or more and 0.65 or less, and a coefficient of variation Cv of the ratio is 30% or less.
    Type: Application
    Filed: March 19, 2018
    Publication date: April 30, 2020
    Applicant: JSP CORPORATION
    Inventors: Tomoo TOKIWA, Hiroki KAWAKAMI
  • Patent number: 10631650
    Abstract: Provided is a core material of a seat cushion for a vehicle. The core material includes: a thermoplastic resin expanded beads molded article 2 that has a substantially rectangular shape in a top view, the rectangular shape having a long side and a short side; and an annular reinforcing member 3 that is insert-molded in the peripheral edge part of the expanded beads molded article. A missing part 4 is formed in the expanded beads molded article, the missing part passing through in the thickness direction. A slit 7 is formed in at least one corner of the lightening part, the slit being oriented outward from the expanded beads molded article from the vicinity of the corner part.
    Type: Grant
    Filed: February 26, 2018
    Date of Patent: April 28, 2020
    Assignee: JSP Corporation
    Inventors: Keiichi Hashimoto, Katsunori Hisamatsu
  • Patent number: 10633504
    Abstract: The present invention provides expanded polylactic acid resin beads, in which each bead is composed of a core layer that is in an expanded state and contains a crystalline polylactic acid resin, and a coating layer that coats the core layer and contains a mixed resin of an amorphous polylactic acid resin and a crystalline polyolefin resin, wherein the content of the crystalline polyolefin resin in the coating layer is 3% by weight or more and less than 50% by weight. The expanded polylactic acid resin beads can stably produce a molded article of expanded polylactic acid resin beads excellent in fusibility of the expanded polylactic acid resin beads therein and also excellent in solvent resistance.
    Type: Grant
    Filed: July 29, 2016
    Date of Patent: April 28, 2020
    Assignee: JSP Corporation
    Inventors: Takuya Chiba, Masaharu Oikawa
  • Publication number: 20200094451
    Abstract: A method for producing a foamed particle molded article provided with a skin, includes: forming a hollow molded article; filling a hollow part of the hollow molded article with polypropylene-based resin foamed particles; and heating and fusing the particles to each other. A melt elongation at 190° C. of the polypropylene-based resin forming the hollow molded article is 100 m/min or more. A half-crystallization time at 100° C. of the polypropylene-based resin is between 25 to 80 seconds. In heat flux differential scanning calorimetry, a melting peak temperature of the polypropylene-based resin is between 130 to 155° C., a partial heat of fusion at 140° C. or more of the polypropylene-based resin is between 20 to 50 J/g, and a ratio of the partial heat of fusion of the polypropylene-based resin to the total (partial heat of fusion/total heat of fusion) is between 0.2 to 0.8.
    Type: Application
    Filed: December 21, 2017
    Publication date: March 26, 2020
    Applicant: JSP CORPORATION
    Inventors: Hiroki KAWAKAMI, Tomoo TOKIWA
  • Publication number: 20200062157
    Abstract: Provided is a core material of a seat cushion for a vehicle, including: a thermoplastic resin expanded beads molded article having a substantially rectangular shape in top view, that has thick portions on a front side and both sides of a circumferential portion thereof, and that has an occupant seating portion on an upper surface in an inner region thereof; and an annular frame member that is insert-molded at the circumferential portion of the thermoplastic resin expanded beads molded article. In the thermoplastic resin expanded beads molded article, formed are first slits having: slit pieces that extend along a front frame member at a position in front of the occupant sitting part and inside from the front frame part; and slit pieces that extend along a side frame member at a position outside from the occupant sitting part and inside from a side frame part.
    Type: Application
    Filed: February 26, 2018
    Publication date: February 27, 2020
    Applicant: JSP Corporation
    Inventors: Atsuo TAKAYAMA, Takamitsu MATSUMOTO
  • Patent number: 10569512
    Abstract: A multi-layer foam sheet with an apparent density of 30 to 300 kg/m3 and a thickness of 0.05 to 2 mm, including a foam layer containing a polyethylene-based resin, and an antistatic layer fusion-laminated by coextrusion on each of both sides of the foam layer. The antistatic layer has a basis weight of 1 to 10 g/m2 and contains a polyethylene-based resin, a polystyrene-based resin, a styrenic elastomer, and a polymeric antistatic agent, with the polystyrene-based resin being contained in the antistatic layer in an amount of 15 to 70% by weight.
    Type: Grant
    Filed: September 25, 2018
    Date of Patent: February 25, 2020
    Assignee: JSP CORPORATION
    Inventors: Takeshi Aoki, Takashi Nishimoto, Mikidai Fujita, Ryohei Takeuchi
  • Publication number: 20200032024
    Abstract: The present invention is concerned with an expanded beads molded article of expanded beads comprising a crosslinked multi-block copolymer containing a polyethylene block and an ethylene/?-olefin copolymer block, wherein a density is 40 to 150 g/L; a gel fraction by a hot xylene extraction method is 30 to 70% by weight; a tensile elongation is 120% or more; a bead weight of the expanded beads is 0.8 to 8 mg; and the number of expanded beads per unit area on a surface of the expanded beads molded article is 5 to 30 per cm2, and is able to provide an expanded beads molded article which is light in weight and favorable in surface properties, fusion bondability, and durability.
    Type: Application
    Filed: October 2, 2017
    Publication date: January 30, 2020
    Applicant: JSP Corporation
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Publication number: 20200000235
    Abstract: Provided is a core material of a seat cushion for a vehicle. The core material includes: a thermoplastic resin expanded beads molded article 2 that has a substantially rectangular shape in a top view, the rectangular shape having a long side and a short side; and an annular reinforcing member 3 that is insert-molded in the peripheral edge part of the expanded beads molded article. A missing part 4 is formed in the expanded beads molded article, the missing part passing through in the thickness direction. A slit 7 is formed in at least one corner of the lightening part, the slit being oriented outward from the expanded beads molded article from the vicinity of the corner part.
    Type: Application
    Filed: February 26, 2018
    Publication date: January 2, 2020
    Applicant: JSP Corporation
    Inventors: Keiichi HASHIMOTO, Katsunori HISAMATSU
  • Publication number: 20200001760
    Abstract: A seat core material of the present invention is a seat core material for vehicle including: a thermoplastic resin expanded bead article; and a frame member embedded in a peripheral edge portion of the expanded bead article. The expanded bead article has two or more lightening parts in an area from a center portion as seen in a front-back direction to a rear side. A through or non-through slit is provided in a continuous part between the lightening parts or an area in front of the continuous part over a distance of 100 mm or less along a vehicle-width direction of the expanded bead article. The slit is closed at both longitudinal ends.
    Type: Application
    Filed: February 6, 2018
    Publication date: January 2, 2020
    Applicant: JSP CORPORATION
    Inventors: Keiichi HASHIMOTO, Katsunori HISAMATSU, Atsuo TAKAYAMA
  • Publication number: 20190382550
    Abstract: The present invention provides expanded beads of thermoplastic polyurethane, wherein the thermoplastic polyurethane constituting the expanded beads is an ether-based thermoplastic polyurethane, and a difference (T1?T2) between a melting peak temperature (T1) and a melting peak temperature (T2) is from 0 to 8° C., wherein the melting peak temperature (T1) is a melting peak temperature at the time of first heating in a DSC curve obtained by heating the expanded beads from 20° C. to 260° C. at a heating rate of 10° C./min, the melting peak temperature (T2) is a melting peak temperature at the time of second heating in a DSC curve obtained by cooling from 260° C. to 20° C. at a cooling rate of 10° C./min after the first heating and further heating again from 20° C. to 260° C. at a heating rate of 10° C./min, and the DSC curves are obtained by the heat flux differential scanning calorimetry in conformity with JIS K7121-1987.
    Type: Application
    Filed: November 15, 2017
    Publication date: December 19, 2019
    Applicant: JSP Corporation
    Inventors: Tatsuya HAYASHI, Nobumasa KOSHITA, Masaharu OIKAWA
  • Patent number: RE48098
    Abstract: Thermoplastic resin foamed particles of the present invention including more than one or more functional additive selected from inorganic powder and inorganic fibers each includes a core layer formed of a thermoplastic resin and a coating layer in a foamed state formed of a thermoplastic resin, the mass ratio of the coating layer to the core layer is 99:1 to 50:50, the content (X) of the functional additive in the core layer is 5 to 90% by mass, and the content of the functional additive in the coating layer is smaller than the content (X) of the functional additive in the core layer. By this way, thermoplastic resin foamed particles from which a homogeneous foamed particle molding having excellent dimension stability, fusibility and appearance can be obtained while containing functional additive are provided.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: July 14, 2020
    Assignee: JSP CORPORATION
    Inventors: Takuya Chiba, Masaharu Oikawa